JLA D75 Installation Manual Download

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SECTION I
IMPORTANT INFORMATION ............................................................................... 3

A. Receiving and Handling ............................................................................................................... 3

B. Safety Precautions ...................................................................................................................... 4

SECTION II
SPECIFICATIONS/COMPONENT IDENTIFICATION ..................................... 6

A. Specifications ............................................................................................................................. 6

B. Component Identification ............................................................................................................ 8

SECTION III
INSTALLATION PROCEDURES ......................................................................... 10

A. Location Requirements ............................................................................................................. 10

B. Unpacking/Setting Up ............................................................................................................... 11

C. Dryer Enclosure Requirements .................................................................................................. 12

D. Fresh Air Supply Requirements ................................................................................................. 13

E. Exhaust Requirements ............................................................................................................... 14

F. Electrical Information ................................................................................................................ 18

G. Gas Information ........................................................................................................................ 23

H. Steam Information .................................................................................................................... 27

Preparation for Operation/Start-Up ........................................................................................... 31

J. Preoperational Test ................................................................................................................... 32

K. Preoperational Instructions ........................................................................................................ 34

L. Shutdown Instructions ............................................................................................................... 35

SECTION IV
SERVICE/PARTS INFORMATION ...................................................................... 36

A. Service ..................................................................................................................................... 36

B. Parts ........................................................................................................................................ 36

SECTION V
WARRANTY INFORMATION............................................................................... 37

A. Returning Warranty Cards ......................................................................................................... 37

B. Warranty .................................................................................................................................. 37

Table of Contents

Summary of Contents for D75

Page 1: ...éduire au minimum le risque d incendie ou d explosion ou pour éviter tout dommage matériel touteblessureoulamort Ne pas entreposer ni utiliser d essence ni d autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil QUEFAIRESIVOUSSENTEZUNEODEUR DEGAZ Ne pas tenter d allumer d appareils Ne touchez à aucun interrupteur Ne pas vous servir des téléphones se trouvant...

Page 2: ...The illustrations included in this manual may not depict your particular dryer exactly Important For your convenience log the following information DATE OFPURCHASE ________________________________________________________ MODEL NO __________________ DISTRIBUTOR S NAME ____________________________________________________________________________________ Serial Number s _______________________________...

Page 3: ...FNEARDRYERSINOPERATION CAUTION DRYERSSHOULDNEVERBELEFTUNATTENDEDWHILEINOPERATION FORYOUR SAFETY DONOTDRYMOPHEADSINTHEDRYER DONOTUSEDRYERINTHEPRESENCEOFDRYCLEANINGFUMES WARNING UNDER NO CIRCUMSTANCES should the dryer door switches lint drawer switch or heat safety circuit ever be disabled Caution Label all wires prior to disconnection when servicing controls Wiring errors can cause improper operati...

Page 4: ...ILTER SCREEN IN PLACE EVENIFANEXTERNALLINTCOLLECTIONSYSTEMISUSED Dryer must not be installed or stored in an area where it will be exposed to water or weather The wiring diagram for the dryer is located in the front electrical control box area IMPORTANT Dryer must be installed in a location environment which the ambient temperature remains between 40 F 4 44 C and 130 F 54 44 C WARNING If the hi li...

Page 5: ...king SettingUp 11 C DryerEnclosureRequirements 12 D FreshAirSupplyRequirements 13 E ExhaustRequirements 14 F ElectricalInformation 18 G GasInformation 23 H SteamInformation 27 I Preparation for Operation Start Up 31 J PreoperationalTest 32 K PreoperationalInstructions 34 L ShutdownInstructions 35 SECTION IV SERVICE PARTS INFORMATION 36 A Service 36 B Parts 36 SECTION V WARRANTY INFORMATION 37 A Re...

Page 6: ... 38 A Cleaning 38 B Adjustments 39 C Lubrication 39 D LintDrawerRemoval 40 SECTION VII DATA LABEL INFORMATION 41 SECTION VIII REVERSING TIMER SPIN DWELL ADJUSTMENTS 42 SECTION IX SENSOR ACTIVATED FIRE EXTINGUISHING S A F E SYSTEM 43 ...

Page 7: ...ipment should be accepted but the number received and the number refused must be noted on the receipt 4 If you determine that the dryer was damaged after the trucker has left your location you should call the delivering carrier s freight terminal immediately and file a claim The freight company considers this concealed damage This type of freight claim is very difficult to get paid and becomes ext...

Page 8: ...lding or area of ALL occupants e Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions f If you cannot reach your gas supplier call the fire department 5 Installation and service must be performed by a qualified installer service agency or gas supplier 6 Dryer s must be exhausted to the outdoors 7 Although JLA produces a very versatile dryer there are so...

Page 9: ... articles from the dryer as soon as the drying cycle has been completed WARNING Articlesleftinthedryerafterthedryingandcoolingcycleshavebeencompletedcan create a fire hazard 14 READ AND FOLLOW ALL CAUTION AND DIRECTION LABELS ATTACHED TO THE DRYER 15 For safety proper operation and optimum performance the dryer must not be operated with a load less than sixty six percent 66 50 lb 22 7 kg of its ra...

Page 10: ...ON COMPRESSED AIR VOLUME OVEN SIZE kW Btu hr kcal hr 30 102 387 25 802 VOLTAGE AVAILABLE 120 575V 1 3ø 2 3 4w 50 60 Hz APPROXIMATE NET WEIGHT 816 lb 370 13 kg APPROXIMATE SHIPPING WEIGHT 868 lb 393 72 kg AIRFLOW 60 Hz 1 200 cfm 33 98 cmm 50 Hz 1 000 cfm 28 32 cmm STEAM CONSUMPTION 275 lb hr 124 7 kg hr OPERATING STEAM PRESSURE 125 psi max 8 62 bar EXHAUST CONNECTION DIAMETER 8 20 32 cm COMPRESSED ...

Page 11: ...113372 16 Telephone 01422 822282 7 SPECIFICATIONS NOTE Themanufacturerreservestherighttomakechangesinspecificationsatanytimewithout noticeorobligation ...

Page 12: ...ed 113372 16 B COMPONENT IDENTIFICATION 1 Dryer Front View Illus No Description 1 Controls 2 Control top access Door Assembly 3 Main Door Assembly 4 Lint Compartment Area 5 Data Label and Installation Label 6 Logo ...

Page 13: ...lus No Description 1 Heating Unit 2 Electric Service Relay Box 3 Basket tumbler Bearing Mount Assembly 4 Idler Bearing MountAssembly 5 Blower Motor Assembly for reversing models only 6 Leveling Legs rear 7 Basket tumbler drive Motor Assembly 8 Dryer Exhaust ...

Page 14: ...Plumbing 1 The dryer must be installed on a sound level floor capable of supporting its weight Carpeting must be removed from the floor area that the dryer is to rest on IMPORTANT Thedryermustbeinstalledonnoncombustiblefloorsonly 2 The dryer must not be installed or stored in an area where it will be exposed to water and or weather 3 The dryer is for use in noncombustible locations 4 Provisions fo...

Page 15: ...inal location while still attached to the skid or with the skid removed To unskid the dryer locate and remove the two 2 bolts securing the base of the dryer to the wooden skid One 1 is at the rear base remove the back panel for access and the other is located in the bottom of the lint chamber To remove the bolt located in the lint chamber area remove the lint drawer To increase bearing life and im...

Page 16: ...ler systems are located above the dryers a minimum of 18 inches 45 72 cm above the dryer console module is required Dryers may be positioned sidewalltosidewallhowever a1 16 1 5875mm minimumallowanceisrequired betweendryers orwall foreaseofinstallationandmaintenance C DRYER ENCLOSURE REQUIREMENTS Bulkheads and partitions should be made of noncombustible materials and must be located a minimum of 12...

Page 17: ... 30 5 cm by 37 1 cm is required for each dryer Based on 1 square inch per 1 000 Btu To compensate for the use of registers or louvers used over the openings this area must be increased by approximately thirty three percent 33 Make up air openings should not be located in an area directly near where exhaust vents exit the building It is not necessary to have a separate make up air opening for each ...

Page 18: ...be laid out in such a way that the ductwork travels as directly as possible to the outdoors with as few turns as possible Single or independent dryer venting is recommended HorizontalVenting When single dryer venting is used the length of ductwork from the dryer to the outside exhaust outlet must not exceed 45 feet 13 72 meters The minimum diameter of this ductwork must be at least 8 inches 20 32 ...

Page 19: ...tin strength and corrosion resistance to ducts made of galvanized sheet steel not less than 26 gauge 0 0195 inches 0 50 mm thick IMPORTANT Exhaustbackpressuremeasuredbyamanometer magnehelicintheexhaustduct must be no less than 0 and must not exceed 0 7 in WC 1 74 mb NOTE It is recommended that exhaust or booster fans not be used in the exhaust ductwork system except where necessary to maintain exh...

Page 20: ...dforproperventinginformation 2 Single Dryer Venting When possible it is suggested to provide a separate exhaust duct for each dryer The exhaust duct should be laid out in such a way that the ductwork travels as directly as possible to the outdoors with as few turns as possible It is suggested that the use of 90 turns in the ducting be avoided use 30 and or 45 angles instead The shape of the exhaus...

Page 21: ...s opening 11 The outside of the ductwork must be protected from the weather A90 elbow must be used for horizontal run and when vertically through a roof by using a 180 turn to point the opening downward The distance between the exhaust duct and the nearest obstruction i e roof or ground must be twice the diameter of the duct 12 DO NOT use screens louvers or caps on the outside opening of the exhau...

Page 22: ...ently protected branch circuit The dryer must be connected with copper wire only DO NOT use aluminum wire it could create a fire hazard The copper conductor wire cable must be of proper ampacity and insulation in accordance with electric codes for making ALL service connections NOTE TheuseofaluminumwirewillVOIDTHEWARRANTY IMPORTANT Aseparate protected circuit must be provided to each dryer NOTE An...

Page 23: ...verify correct breaker size according to appliance amp draw rating and type of breaker used Circuit breakers for 3 phase 3ø dryers must be 3 pole type SERVICE VOLTAGE PHASE WIRE SERVICE APPROX AMP DRAW CIRCUIT BREAKER 60 Hz 50 Hz 120 1ø 2 13 20 208 1ø 2 7 6 15 220 1ø 2 7 3 8 6 15 230 1ø 2 8 15 240 1ø 2 7 8 15 208 3ø 3 4 7 15 220 3ø 3 4 8 4 8 15 230 3ø 3 4 7 15 240 3ø 3 4 9 5 4 15 380 3ø 3 2 9 15 4...

Page 24: ... 220 1ø 2 20 100 150 230 1ø 2 22 104 150 208 3ø 3 24 74 100 220 3ø 3 20 60 61 80 230 3ø 3 22 56 63 80 240 3ø 3 24 65 66 90 208 3ø 3 30 91 125 220 3ø 3 30 86 125 220 3ø 3 26 76 77 100 230 3ø 3 28 71 78 100 240 3ø 3 30 79 100 416 3ø 4 30 49 50 70 380 3ø 4 20 39 50 400 3ø 4 22 40 60 416 3ø 4 24 41 60 240 3ø 3 30 80 125 380 3ø 4 26 48 70 400 3ø 4 28 48 70 208 3ø 3 24 71 90 220 3ø 3 20 57 57 80 240 3ø ...

Page 25: ...r other insulating connectors they must be jumped out with copper wire sized per local codes and securely clamped to bare metal at both ends IMPORTANT For personal safety and proper operation the dryer must be grounded Provisions are made for ground connection in each dryer at the electrical service connection area 4 Electrical Connections A wiring diagram is located inside the control box for con...

Page 26: ...s are made at the electric oven contactor located inside the assembly at the rear center upper section of the dryer The ground connection is made to a copper lug also provided in this area To gain access remove oven rear service cover The only electrical input connections to the dryer are the 3 phase 3ø power leads L1 L2 L3 and sometimes neutral and ground Single phase 1ø power for the control cir...

Page 27: ...VOIDTHEWARRANTY WARNING FIRE OR EXPLOSION COULD RESULT 1 Gas Supply The gas dryer installation must meet the American National Standard National Fuel Gas Code ANSI Z223 1 LATESTEDITION or in Canada the Canadian Installation Codes CAN CGA B149 1 M91 Natural Gas or CAN CGA B149 2 M91 L P Gas or LATEST EDITION as well as local codes and ordinances and must be done by a qualified professional NOTE Und...

Page 28: ...be regulated upstream of the dryer The pressure measured at each gas valve pressure tap must be a consistent 10 5 inches 26 1 mb water column There is no regulator or regulation provided in an L P dryer The water column pressure must be regulated at the source L P tank or an external regulator must be added to each dryer TYPE OF GAS NATURAL LIQUID PROPANE Manifold Pressure 3 5 inches W C 8 7 mb 10...

Page 29: ...ded with a 3 4 B S P T inlet pipe connection located at the upper left rear of the dryer The minimum pipe size supply line to the dryer is 3 4 B S P T For ease in servicing the gas supply line of each dryer must have its own shutoff valve The size of the main gas supply line header will vary depending on the distance this line travels from the gas meter or in the case of L P gas the supply tank ot...

Page 30: ...PORTANT TestALL connectionsforleaksbybrushingonasoapywatersolution liquid detergentworkswell WARNING NEVERTEST FOR LEAKSWITHAFLAME ALL components materials must conform to National Fuel Gas Code SpecificationsANSI Z223 1 LATEST EDITION or in Canada CAN CGA B149 1 M91 Natural Gas or CAN CGA B149 2 M91 L P Gas or LATEST EDITION for General Installation and Gas Plumbing as well as local codes and ord...

Page 31: ...et IMPORTANT Failuretocomplywiththerequirementsstipulatedinthismanualcanresultin componentfailure whichwillVOIDTHEWARRANTY NOTE Instandardformatthisdryerismanufacturedwithapneumatic piston dampersystem which requires an external supply of air 80 psi 10 psi 5 51 bar 0 68 bar This dryer may be provided with an optional steam solenoid valve in which case no pneumatic steam damper systemisprovided 1 S...

Page 32: ...l allow the dryer to be isolated from the supply main and the return main if the dryer needs maintenance work e Install an inverted bucket steam trap and check valve at least 12 inches 30 48 cm below each steam coil as close to the coil as possible 1 Two traps each with a capacity of 300 lb 136 kg of condensate per hour at 125 psi 8 62 bar are needed for each unit f The supply line and the return ...

Page 33: ...the dryer just in front of the electric service relay box Shaded areas are stated in metric equivalents b Air Connection Air connection to system 1 8 N P T c Air Regulation No air regulator or filtration is provided with the dryer External regulation filtration of 80 psi 5 51 bar must be provided It is suggested that a regulator filter gauge arrangement be added to the compressed air line just bef...

Page 34: ...g a rapid cool down Diagram 1 shows the damper in the heating open mode allowing heat into the basket tumbler Diagram 2 shows the damper in the cool down closed mode pulling ambient air directly into the basket tumbler without passing through the coils NOTE With the dryer off or with no air supply the steam damper is in cool down mode as shown in Diagram 2 6 Steam Damper Air Piston Flow Control Op...

Page 35: ...unctioning Refer to sail switch adjustment on page 33 5 Check bolts nuts screws terminals and fittings for tightness and security 6 GAS MODELS Be sure that ALL gas shutoff valves are in the open position 7 Check ALL back guard panels and service box covers have been replaced 8 Check the lint drawer to assure that it is closed and secured in place 9 Rotate the basket tumbler drum by hand to be sure...

Page 36: ...ionisnotestablishedwithinthree 3 attempts theheatcircuitin the DSI control module will LOCKOUT until manually reset To reset the DSI system open and close the main door and restart the dryer NOTE If the dryer is equipped with a Hot Surface Ignition HSI system the HSI control module has internaldiagnostics Ifignitionisnotestablishedafterthefirstattempt theheatcircuitinthe HSI control module will LO...

Page 37: ...liedwiththedryer 6 The dryer should be operated through one 1 complete cycle to assure that no further adjustments are necessary and that ALL components are functioning properly BASKET TUMBLER COATING The basket tumbler is treated with a protective coating We suggest dampening old garments or cloth material with a solution of water and nonflammable mild detergent and tumbling them in the basket tu...

Page 38: ... the drying cycle dry mode for 30 minutes and count downwards in minutes NOTE The dryer can be stopped at any time by opening the main door or by pressing the STOP red key To restart the dryer press the START green key or a preprogrammed cycle key i e E b Dual Timer Dryers 1 Select drying time and cool down time desired a Turn heat timer clockwise CW to the desired time i e 1 minute to 60 minutes ...

Page 39: ...r will stop and if the main door is not opened the dryer will restart after approximately 30 seconds If the main door is opened a temperature selection button must be pressed to restart the dryer 5 Upon completion of drying and cooling cycles the display will read Anti Wrinkle or donE L SHUTDOWN INSTRUCTIONS If the dryer is to be shutdown taken out of service for a period of time the following mus...

Page 40: ...he correct model numberandserialnumbersothatyourinquiryishandledinanexpeditiousmanner B PARTS 1 Replacement parts should be purchased from the distributor from whom the JLA equipment was purchased If the distributor cannot be contacted or is unknown contact the JLA Parts Department for a distributor in your area Parts may also be purchased directly from JLA Parts Department by calling 01422 822282...

Page 41: ...epartment IMPORTANT Aseparate warranty card must be completed and returned for each individual dryer NOTE Besuretoincludetheinstallationdatewhenreturningthewarrantycard s B WARRANTY For a copy of the JLA commercial warranty covering your particular dryer s contact the JLA distributor from whom you purchased the equipment and request a dryer warranty form If the distributor cannot be contacted or i...

Page 42: ...ime intervals shown are for average usage which is considered six 6 to eight 8 operational running hoursperday IMPORTANT Dryer produces combustible lint and must be exhausted to the outdoors Every 6 months inspecttheexhaustductingandremoveanylintbuildup SUGGESTED CLEANING SCHEDULE EVERY THIRD OR FOURTH LOAD Clean the lint screen every third or fourth load A clogged lint screen will cause poor drye...

Page 43: ...d using harsh abrasives Aproduct intended for the cleaningofappliancesisrecommended B ADJUSTMENTS 7 DAYS AFTER INSTALLATION AND EVERY 6 MONTHS THEREAFTER Inspect bolts nuts screws bearing setscrews grounding connections and nonpermanent gas connections unions shutoff valves and orifices Drive belts should be examined Cracked or seriously frayed belts should be replaced Tighten loose V belts when n...

Page 44: ... from the dryer pull drawer out approximately halfway Rotate move lint drawer stop hinge refer to the illustration below downward and pull drawer out IMPORTANT After replacing the lint drawer back into the dryer be sure to rotate move hinge back to the upward stop position ...

Page 45: ...L NUMBER Allows the manufacturer to gather information on your particular dryer 3 TYPE OF HEAT This describes the type of heat for your particular dryer gas either natural gas or L P gas electric or steam 4 HEAT INPUT For Gas Dryers This describes the heat input in British thermal units per hour Btu hr or kilowatts kW 5 ORIFICE SIZE For Gas Dryers Gives the number drill size used 6 ELECTRIC SERVIC...

Page 46: ...r which is located in the front control box of the dryer Both the dwell stop time and basket tumbler spin time are adjustable by mode selection switches located on the electronic timer as noted in the illustration below Spin Time is adjustable between 30 and 150 seconds at 12 seconds per increment Dwell Stop Time is adjustable between 5 and 10 seconds at 0 5 seconds per increment ...

Page 47: ... flames The water jet s remain on for 2 minutes and will automatically activate again if a fire condition remains or reignites While the water jet s are activated the basket tumbler will jog to move the water throughout the load The microprocessor will display that the system was activated and will continue to display until the dryer is attended to We have tried to make this manual as complete as ...

Page 48: ...of optional manual bypass a second source with the same piping and pressure requirements is required Flexible 1 2 feeds must be provided to avoid damage to electric water solenoid valve by vibration IMPORTANT Flexiblesupplyline coupling mustbeused Solenoidvalvefailureduetohard plumbingconnectionsWILLVOIDWARRANTY If the rear area of the dryer or the water supply is located in an area where it will ...

Page 49: ...al water supply OPTIONAL MANUAL BYPASS Provisions are made in the dryer sensor activated fire extinguishing S A F E system for the installation of an optional manual bypass Depending on the model dryer the connections for the manual bypass are made at the T or three way fitting located in the outlet supply side of the water solenoid valve The use and connections of this manual bypass are at the op...

Page 50: ...asket tumbler chamber and records the minimum temperature If the minimum recorded S A F E system probe temperature is no less than 120 F 48 C and the control detects a 50 rise in temperature this will be the trip point and the S A F E system routine will activate While a drying cycle is in process and the heat has turned on at least once the Phase 7 control monitors the exhaust temperature transdu...

Page 51: ... tumbler area as long as both keys are held IMPORTANT This is a test function only and the keys should be held and system activated for only a second or so otherwise water will accumulate in various places in the dryer COIN SYSTEM RESET To reset the microprocessor once the control displays S A F E System activated press and hold the PAUSE key for 3 seconds S A F E DIAGNOSTIC MESSAGES Open S A F E ...

Page 52: ...Part No 113372 16 11 12 15 ...

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