Jireh SKOOT HT Manual Download Page 8

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PAGE vii of ix

DP0029 Rev 02.2

5.8.1.1 Probe Holder Setup

5.8.1.2 Probe Holder Vertical Adjustment

5.8.1.3 Probe Holder Left/Right Conversion

5.8.1.4 Probe Holder 90° Adjustment

5.8.2. Vertical Probe Holder

5.8.2.1 Probe Holder Setup

5.8.2.2 Probe Holder Vertical Adjustment

5.8.2.3 Probe Holder Transverse Adjustment

5.8.2.4 Probe Holder Longitudinal Adjustment

5.8.2.5 Probe Holder Left/Right Conversion

5.8.3. Slip Joint Probe Holder

5.8.3.1 Probe Holder Setup

5.8.3.2 Probe Holder Adjustment

5.8.3.3 Probe Holder Force Adjustment

5.8.3.4 Slip Joint Probe Holder Left/Right Conversion

5.9. Probe Holder Frames

5.9.1. Low Profile Probe Holder Frame - Flat or Circumferential Only

5.9.2. Vertical Probe Holder Frame - Flat or Circumferential Only

5.9.3. Pivoting Probe Holder Frame

5.9.3.1 Mounting a Pivoting Probe Holder Frame

5.9.4. Pivoting Probe Holder Frame Setup - Longitudinal Scanning

5.9.4.1 Longitudinal Scanning

5.9.4.2 Circumferential Scanning

5.9.4.3 Pivoting Probe Holder Frame - Flange Scanning

5.9.5. Battery Powered Optical Guide Pivot Mount

5.10. HT Cable and Hose Management

5.10.1. Mounting the HT Cable Management

5.10.2. Cable Management Setup

5.10.3. Clamp Setup

5.10.4. Hose Connection and Routing

5.10.5. Disconnecting Hoses

5.11. Accessories

5.11.1. Battery Powered Optical Guide

Chapter

Operation

6.1. System Startup

6.2. Placement of Crawler on Inspection Surface

6.3. Removal of Crawler from Inspection Surface

6.4. Operation

6.4.1. Handheld Controller Layout

6.4.1.1 Touchscreen

6.4.1.2 D-pad

Summary of Contents for SKOOT HT

Page 1: ...SKOOT Automated Scanner HT DP0029 Rev 02 2 ...

Page 2: ...ZARD The area below a crawler must be kept clear at all times A clearly marked NO ENTRY ZONE must be cordoned off directly below the area of crawler operation see No Entry Fall Zone on page 31 for additional details WARNING Do NOT operate or place crawler on a surface higher than 2 m 6 ft without a proper tether held taut at all times see Tether Requirements and Attachment on page 32 for additiona...

Page 3: ...itors medical devices or other electronics People with pacemakers or ICD s must stay at least 10 cm 4 in away WARNING MAGNETIC MATERIAL The handheld controller produces a strong magnetic field which may cause failure or permanent damage to items such as watches memory devices CRT monitors medical devices or other electronics People with pacemakers or ICD s must stay at least 10 cm 4 in away WARNIN...

Page 4: ...an inspection surface which is electrically connected to a component that is being welded WARNING If this product is to be used with any Child Products listed in Chapter 2 3 be sure to read and comply with the warnings instructions and specifications in the Child Product s User Manual s WARNING DO NOT DISASSEMBLE No user serviceable parts Disassembling any of the components in this product beyond ...

Page 5: ...ents 8 2 1 5 Environmental Sealing 8 2 1 6 Performance Specifications 9 2 1 7 Encoder Interface Specifications 9 2 2 Compatible Components 10 2 2 1 Low Profile Probe Holder Frame 10 2 2 1 1 Intended Use 10 2 2 1 2 Operating Limits 10 2 2 2 Vertical Probe Holder Frame 10 2 2 2 1 Intended Use 10 2 2 2 2 Operating Limits 10 2 2 3 Pivoting Probe Holder Frame 11 2 2 3 1 Intended Use 11 2 2 3 2 Operatin...

Page 6: ...ds 16 Chapter 4 System Components 17 4 1 Component Identification 17 4 1 1 Base System 17 4 1 2 Compatible Components 19 4 1 3 Child Products 20 4 2 Tools 21 4 2 1 Included Tools 21 4 2 2 Optional Tools 21 4 3 Base System Components 22 4 3 1 Crawler 22 4 3 1 1 Emergency Off Button 22 4 3 2 Power Controller 23 4 3 2 1 AC DC Power Supply 24 4 3 3 SKOOT HT Umbilical 25 4 3 4 Handheld Controller 25 4 ...

Page 7: ...eparation for Use 31 5 1 Transportation 31 5 2 Preparation for Safe Use 31 5 2 1 No Entry Fall Zone 31 5 2 2 Tether Requirements and Attachment 32 5 3 Preparation of Inspection Surface 33 5 4 System Connectivity 34 5 5 Configurations 36 5 5 1 Crawler with Multiple Probe Holders 36 5 5 1 1 Low Profile Probe Holder Frame 36 5 5 1 2 Vertical Probe Holder Frame 38 5 5 1 3 Pivoting Probe Holder Frame 4...

Page 8: ...erential Only 67 5 9 2 Vertical Probe Holder Frame Flat or Circumferential Only 71 5 9 3 Pivoting Probe Holder Frame 75 5 9 3 1 Mounting a Pivoting Probe Holder Frame 76 5 9 4 Pivoting Probe Holder Frame Setup Longitudinal Scanning 77 5 9 4 1 Longitudinal Scanning 77 5 9 4 2 Circumferential Scanning 78 5 9 4 3 Pivoting Probe Holder Frame Flange Scanning 79 5 9 5 Battery Powered Optical Guide Pivot...

Page 9: ...oot L 110 6 4 8 3 Touch Calibration Screen 111 6 4 8 4 Joystick Calibration Screen 111 6 4 8 5 Draw 112 6 4 9 High Internal Temperature Screen 113 Chapter 7 Maintenance 114 7 1 Safety Precautions Before Maintenance 114 7 2 Cleaning 114 7 3 Maintenance Schedule 115 Chapter 8 Troubleshooting 116 8 1 Startup Issues 116 8 1 1 Joystick Off Center 116 8 1 2 Checking Network 117 8 2 Startup Override 117 ...

Page 10: ... 130 10 7 Slip Joint Probe Holder Parts 131 10 8 Vertical Probe Holder Parts 132 10 9 Heavy Duty Vertical Probe Holder 133 10 10 Corrosion Thickness Probe Holder HT 134 10 11 Probe Holder Components 135 10 11 1 Arm Style 135 10 11 2 Yoke Style 135 10 11 3 Swing Arm Style 135 10 11 4 Heavy Duty Yoke Style 135 10 11 5 Pivot Button Style 135 10 12 Variable Components 136 10 12 1 Frame Bar 136 10 12 2...

Page 11: ...ons 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equ...

Page 12: ...CE Declarations Jireh Industries hereby declares that the SKOOT HT product complies with the essential requirements and other relevant provisions of the following European Union directives 2014 30 EU EMC Directive 2014 35 EU Low Voltage Directive 2012 19 EU Directive on Waste Electrical and Electronic Equipment 2011 65 EU Directive on Restriction of Hazardous Substances RoHS ...

Page 13: ... Compatible Components on page 10 and see Child Products on page 14 2 1 1 Intended Use The SKOOT HT s primary purpose is to perform inspections of ferrous assets such as pipes vessels or storage tanks by moving an inspection tool over a ferrous surface It is intended for industrial use only WARNING FALLING OBJECT HAZARD The SKOOT HT is intended for a specific use Read and understand the intended a...

Page 14: ...m OD longitudinal driving 762 mm 30 in Maximum surface temperature 350 C 662 F Scanner Maximum umbilical length 30 m 100 ft Maximum payload performance may vary with surface condition 9 kg 20 lb Umbilical and attachments are considered payload Attachments Restricted to those listed in compatible components or child products Orientation while driving at height 2 m 6 ft on vertical surface Umbilical...

Page 15: ...han 35 C 95 F Category Parameter Specification Environment Minimum ambient temperature 20 C 4 F Maximum ambient temperature 50 C 122 F 2 1 1 3 User The SKOOT HT is intended to be used by persons who have read and understand the user manual The intended user is to be a person without limitations in the physical abilities of the upper and lower limbs sight hearing or anyone with a pacemaker or Impla...

Page 16: ...ard weld caps installation on a surface on which welding is actively occurring In addition to the above points for operating at a height greater than 2 m 6 ft the crawler is NOT intended for operation without a properly cordoned off no entry fall zone and or proper tether system operating up side down operating while oriented such that the umbilical strain relief points upward front for the SKOOT ...

Page 17: ...02 2 2 1 3 Dimensions and Weight A 16 cm 6 3 in B 55 5 cm 21 8 in C 22 9 cm 9 in D without manipulation handle 23 3 cm 9 1 in E without manipulation handle 11 2 cm 4 4 in Crawler weight 7 7 kg 16 9 lb Fig 1 Dimensions A E B C D ...

Page 18: ... vertical orientation Portable generator usage is not recommended unless accompanied by the use of an uninterruptible power controller WARNING Proper grounding of the power controller is important for safe operation When a generator is used to supply power to the system not recommended the generator must be properly grounded refer to generator manual CAUTION DO NOT DISCONNECT UNDER LOAD Shut off p...

Page 19: ... 1354 counts mm 34394 counts in 2 1 7 Encoder Interface Specifications Output type 4 channel quadrature 5VDC RS422 compatible Power Power must be supplied to the interface 5VDC 10 power limited to 15w 9 Enc 5V Enc A Enc A Enc B Enc B Enc Com Aux Enc A Aux Enc B Aux Enc B Shield Aux Enc A 3 4 1 2 10 6 5 8 7 H 9 4 3 1 7 2 5 6 10 Fig 2 JIREH Industries pin out configuration ...

Page 20: ... use limits the SKOOT HT s operation to inspection surfaces that are either flat or driven on in the circumferential direction 2 2 1 2 Operating Limits Category Parameter Specification Inspection Surface Minimum OD longitudinal driving Not recommended Maximum number of probe holders Slip Joint Probe Holders 4 2 2 2 Vertical Probe Holder Frame CXG007 2 2 2 1 Intended Use The Vertical Probe Holder F...

Page 21: ... of probe holders Vertical Probe Holders 6 2 2 4 Frame Bar BG0038 2 2 4 1 Intended Use The Frame Bar is intended to be mounted in the SKOOT HT s swivel mount to provide mounting of multiple probe holders Its use limits the SKOOT HT s operation to inspection surfaces that are either flat or driven on in the circumferential direction 2 2 4 2 Operating Limits Category Parameter Specification Inspecti...

Page 22: ...obe holder frame or frame bar 2 2 7 Heavy Duty Vertical Probe Holder PHS043 The Heavy Duty Vertical Probe Holder is intended to a provide probe holding solution for larger heavier probes It is mounted in the dovetail groove of any probe holder frame or frame bar 2 2 8 Corrosion Thickness Probe Holder HT PHS078 PHS082 The Corrosion Thickness Probe Holder is intended to provide a probe holding solut...

Page 23: ... any probe holder frame or frame bar 2 2 10 2 Operating Environment Category Parameter Specification Scanner Required radial clearance Dependent on mounted orientation of Battery Powered Optical Guide Inspection surface Maximum surface temperature 50 C 122 F 2 2 10 3 Power Requirements Power requirements 1 AA Battery 2 2 10 4 Environmental Sealing IP64 2 2 11 Encoder Adapter UMA010 The Adapter Cab...

Page 24: ...s as well as how their use modifies the product specifications of the base system 2 3 1 Motorized Couplant Pump CMA015 The Motorized Couplant Pump is a powered pumping unit used to supply couplant fluid to scanning equipment 2 3 2 Motorized Raster Arm HT EDG001 The Motorized Raster Arm HT is a high temperature component which can carry different types probes for various corrosion scans The Motoriz...

Page 25: ...d understand their meaning below General warning symbol This symbol is used to alert the user to potential hazards All safety messages that follow this symbol shall be obeyed to avoid possible ham or material damage Shock hazard caution symbol This symbol is used to alert the user to potential electric shock hazards All safety messages that follow this symbol shall be obeyed to avoid possible harm...

Page 26: ...otentially hazardous situation It calls attention to a procedure practice or the like that if not correctly performed or adhered to could result in death or serious personal injury Do not proceed beyond a WARNING signal word until the indicated conditions are fully understood and met CAUTION The CAUTION signal word indicates a potentially hazardous situation It calls attention to a procedure pract...

Page 27: ...3 SKOOT HT crawler DPA003 Fig 4 Power controller CXA040 Fig 5 SKOOT HT umbilical UMA043 Fig 6 Handheld controller DMA006 Fig 7 Manipulation handle DNS006 Fig 8 Auxiliary cable UMA017 06 Fig 9 Encoder cable UMA025 Fig 10 6 mm ID irrigation kit CMG009 Fig 11 High temperature cable management threaded mount CXS113 ...

Page 28: ... Fig 12 Cooler DPA002 Fig 13 Hoses DPA004 Fig 14 Auxiliary cable UMA017 01 Fig 15 3 mm hex driver EA414 Fig 16 3 8 in wrench EA470 Fig 17 3 mm flat driver EA480 Fig 18 SKOOT HT case DPA007 Fig 19 Umbilical case EA421 ...

Page 29: ...der frame CXG013 Fig 23 Frame bar BG0038 Fig 24 Slip joint probe holder PHA012 Fig 25 Vertical probe holder PHA015 Fig 26 Heavy duty vertical probe holder PHS043 Fig 27 Corrosion thickness probe holder HT PHS078 Fig 28 Corrosion thickness probe holder HT PHS082 Fig 29 SKOOT HT Extension Kit DPG005 Fig 30 Battery powered optical guide CXS080 Fig 31 Encoder adapter UMA010 ...

Page 30: ... 4 1 3 Child Products Fig 32 Umbilical probe holder frame case CXA023 Fig 33 Motorized pump umbilical case CMA016 Fig 34 Motorized Couplant Pump CMA015 Fig 35 Motorized raster arm HT EDG001 Fig 36 Battery Kit DVG001 ...

Page 31: ...ve and install probe holder buttons The included 3 mm flat driver Fig 39 is useful for releasing the flaps of the Raster Arm HT s cable tray 4 2 2 Optional Tools Some specialized adjustments require tools that are not included with this kit Fig 37 3 mm hex driver Fig 38 3 8 in wrench Fig 39 3 mm flat driver Fig 40 1 5 mm hex wrench Fig 41 2 mm hex wrench Fig 42 2 5 mm hex wrench Fig 43 3 mm hex wr...

Page 32: ...ed all power to the SKOOT HT system will disengage NOTE Terminating system power may cause the crawler to freewheel down when operating in a vertical orientation Fig 44 Cralwer Fig 45 Emergency off WARNING MAGNETIC MATERIAL The wheels of the crawler produce an extremely strong magnetic field which may cause failure or permanent damage to items such as watches memory devices CRT monitors medical de...

Page 33: ...grounded source Use IEC320 cord approved for AC DC power supply 2 Release button Unlatch the AC DC power supply or battery from the power controller CAUTION DO NOT DISCONNECT UNDER LOAD Shut off power before connection or disconnecting Permanent damage to electronics could occur 6 7 8 1 9 4 3 2 5 Fig 46 Power controller WARNING There are no user serviceable components inside the power controller D...

Page 34: ...gency stop button power will shut off NOTE Before use always inspect the power cable and plug for damage The power controller should not be used if visible damage is present Use of damaged components may be a safety hazard 4 3 2 1 AC DC Power Supply The 1 AC DC power supply Fig 46 is used to connect the power controller to a suitable 100 240VAC 50 60Hz grounded power source capable of supplying a ...

Page 35: ...hould be taken to not use sharp or gritty objects on the screen as the touch membrane can scratch If the screen is damaged all programmed functions can still be accessed using the D pad NOTE Do NOT connect the handheld controller while system activated 4 3 5 Manipulation Handle The manipulation handle is used to assist with the placement of the crawler onto the scan surface As well the manipulatio...

Page 36: ...ment This cable allows transmission of two axis position signals from the SKOOT HT to the instrument The encoder cable also provides 5VDC from the user s instrument to the encoder isolation circuitry Various encoder styles are available for various instruments NOTE Inspect the cable and connectors for damage before use When damage is evident the cable must NOT be used 4 3 8 Irrigation Kit The irri...

Page 37: ...tions 4 3 11 Hoses Blue and and red hoses are included with the Cooler system The hoses are affixed with quick connects that do not drip or leak when connecting or disconnecting 4 3 12 Tools Several tools are included for various scanner and accessory adjustment see Tools on page 21 for additional details 4 3 13 Cases Depending on the configuration selected at the time of purchase This will determ...

Page 38: ...g probe holder frame carries up to six probes during longitudinal weld inspection Available in a myriad of configurations and lengths the pivoting probe holder frame may also be used for circumferential weld inspection 4 4 4 Frame Bar Frame bars use dovetail grooves into which probe holders and accessories may be attached Available in various lengths 4 4 5 Slip Joint Probe Holder The slip joint pr...

Page 39: ...large footprint probe wedge 4 4 8 Corrosion Thickness Probe Holder HT The corrosion thickness probe holder HT carries various probes for the purpose of corrosion inspection and is available with a flat wear plate 4 4 9 SKOOT HT Extension Kit The HydroFORM Cart carries an Olympus HydroFORM probe The HydroFORM cart is designed to be used in conjunction with the heavy duty vertical probe holder 4 4 1...

Page 40: ...used for supplying couplant fluid to the scanning surface 4 5 2 Motorized Raster Arm HT The motorized raster arm is available in various lengths and offers programmable speed and travel settings 4 5 3 Battery Kit The rechargeable battery provides portable power to the crawler and components i e motorized raster arm Fig 66 Encoder adapter Fig 67 Motorized couplant pump Fig 68 Motorized raster arm F...

Page 41: ...ig 70 CAUTION PINCH CRUSH HAZARD BE CAREFUL when passing the SKOOT HT crawler through narrow ferrous magnetic openings such as man holes The magnetic drive wheels can cause bodily harm if allowed to slam onto the walls of the opening WARNING FALLING OBJECT HAZARD The area below a crawler must be kept clear at all times A clearly marked NO ENTRY FALL ZONE must be cordoned off directly below the are...

Page 42: ...vent accidental disconnection be capable of withstanding contact with the inspection surface which may be up to 350 C 662 F without melting or degrading Before placing the crawler on the surface to be inspected e g tank attach the tether to the SKOOT HT WARNING FALLING OBJECT HAZARD Failure to comply with the warnings instructions and specifications in this manual could result in SEVERE INJURY or ...

Page 43: ...t no obstructions other than standard butt welds or voids are in the drive path Obstructions and voids could cause the crawler to fall if driven into or over Ensure that there are no patches of non ferrous material in the drive path of the crawler If the crawler drives over a non ferrous patch it will lose magnetic attraction and will cause the crawler to fall Fig 71 Tether attached to SKOOT HT ha...

Page 44: ... 1 User instrument 8 Umbilical 2 Crawler 9 Auxiliary cable 3 Blue hose 10 Short auxiliary cable 4 Red hose 11 Power controller 5 Handheld controller 12 Cooler 6 HT cable management 13 AC DC power supply 7 Encoder cable 1 5 12 2 3 4 7 8 11 13 9 10 6 Fig 72 Standard configuration ...

Page 45: ...ose to the OUT port on the 12 cooler 6 Connect the 4 red hose to either port on the 2 crawler Connect the opposite end of the red hose to the OUT port on the 12 cooler 7 Route the 8 umbilical 3 blue hose and the 4 red hose through the 6 HT cable management see Hose Connection and Routing on page 85 for additional details 8 Connect the 1 user s instrument to the 11 power controller using the 7 enco...

Page 46: ...rawler with Multiple Probe Holders 5 5 1 1 Low Profile Probe Holder Frame BOM ID Description 1 Low profile probe holder frame 2 Crawler 3 Umbilical 4 Blue hose 5 Red hose 6 HT Cable management 2 4 1 5 3 6 Fig 73 Low profile probe holder frame ...

Page 47: ...r port on the 2 crawler 4 Connect the 5 red hose to either port on the 2 crawler 5 Route the 3 umbilical 4 blue hose and the 5 red hose through the 6 HT cable management see Hose Connection and Routing on page 85 for additional details 6 Attach a configured 1 low profile probe holder frame see Low Profile Probe Holder Frame Flat or Circumferential Only on page 67 to the 2 crawler see Swivel Mount ...

Page 48: ...8 of 140 5 5 1 2 Vertical Probe Holder Frame BOM ID Description 1 Vertical probe holder frame 2 Crawler 3 Umbilical 4 Blue hose 5 Red hose 6 HT Cable management 1 2 4 5 3 6 Fig 74 Vertical probe holder frame ...

Page 49: ...ither port on the 2 crawler 4 Connect the 5 red hose to either port on the 2 crawler 5 Route the 3 umbilical 4 blue hose and the 5 red hose through the 6 HT cable management see Hose Connection and Routing on page 85 for additional details 6 Attach a configured 1 vertical probe holder frame see Vertical Probe Holder Frame Flat or Circumferential Only on page 71 to the 2 crawler see Swivel Mount on...

Page 50: ...0 of 140 5 5 1 3 Pivoting Probe Holder Frame BOM ID Description 1 Vertical probe holder frame 2 Crawler 3 Umbilical 4 Blue hose 5 Red hose 6 HT Cable management 1 2 4 5 3 6 Fig 75 Pivoting probe holder frame ...

Page 51: ...r port on the 2 crawler 4 Connect the 5 red hose to either port on the 2 crawler 5 Route the 3 umbilical 4 blue hose and the 5 red hose through the 6 HT cable management see Hose Connection and Routing on page 85 for additional details 6 Attach a configured 1 pivoting probe holder frame see Pivoting Probe Holder Frame on page 75 to the 2 crawler see Swivel Mount on page 44 CAUTION DO NOT DISCONNEC...

Page 52: ...140 5 5 1 4 Flange BOM ID Description 1 Vertical probe holder frame 2 Crawler 3 Umbilical 4 Blue hose 5 Red hose 6 HT Cable management 1 2 4 5 3 6 Fig 76 Pivoting probe holder frame configured for flange scanning ...

Page 53: ...ue hose to either port on the 2 crawler 4 Connect the 5 red hose to either port on the 2 crawler 5 Route the 3 umbilical 4 blue hose and the 5 red hose through the 6 HT cable management see Hose Connection and Routing on page 85 for additional details 6 Attach a configured 1 flange probe holder frame see Pivoting Probe Holder Frame Flange Scanning on page 79 to the 2 crawler see Swivel Mount on pa...

Page 54: ...tail jaws Rotate the two black wing knobs to clamp the frame system Raster Arm HT in place Alternatively accessories can also be mounted straight to the swivel mount Rotate the black wing knobs aligning the dovetail jaws with the mount s grooves Fig 79 Press the frame bar or accessory to the swivel mount Fig 80 and tighten the black wing knobs The front mount utilizes two levers Fig 78 to lock the...

Page 55: ...e crawler follow these steps 1 Align the pins of the umbilical to the connector at the rear of the SKOOT HT Fig 82 2 Twist the umbilical s sleeve clockwise locking the umbilical in place Fig 83 Fig 81 Return mount to horizontal position WARNING FALLING OBJECT HAZARD or operating at heights greater than 2 m 6 ft ensure the umbilical strain relief never points upwards as shown in Fig 85 The crawler ...

Page 56: ... Fig 85 5 6 3 Handle The handle can be lowered to achieve low profile scanning 1 To lower the handle use the supplied 3 mm driver to loosen the handle lock screws on either side of the handle Fig 86 Fig 84 Correct umbilical use x Fig 85 Incorrect umbilical use Fig 86 Unscrew handle lock screw ...

Page 57: ...n to the entire system When pressed all power to the SKOOT HT system will disengage To restore system power it is necessary to press the green power button located on the power controller see Power Controller on page 23 NOTE Terminating system power may cause the crawler to freewheel down when operating in a vertical orientation Fig 87 Pivot handle as desired Fig 88 Tighten lock screws Fig 89 Emer...

Page 58: ...e retainer down Fig 92 5 6 6 Manipulation Handle The manipulation handle Fig 93 provides a means of orienting the scanner direction The handle can be used to set initial scanner direction as well as occasional orientation correction The manipulation handle is not intended as a tool for constant adjustment during a scan operation The handle may be removed when additional scanner clearance is requir...

Page 59: ...7 Handheld Controller 5 7 1 Magnetic Mounts Magnetic mounts on the rear of the handheld controller assist in preventing the handheld controller from falling Fig 94 Quick connect fitting WARNING MAGNETIC MATERIAL The handheld controller produces a strong magnetic field which may cause failure or permanent damage to items such as watches memory devices CRT monitors medical devices or other electroni...

Page 60: ... 8 1 1 Probe Holder Setup 1 Loosen the probe holder adjustment knob Fig 97 and mount the heavy duty vertical probe holder s dovetail jaw to the carrier 2 The vertical adjustment knob Fig 98 allows the heavy duty vertical probe holder s height adjustment This adjustment also controls the probe holders spring tension G F H B A C D E Fig 96 Heavy duty vertical probe holder Fig 97 Mount probe holder t...

Page 61: ...e on the pivot button of the inner probe holder arm Fig 99 6 Align the middle of the wedge with the centre of the yoke Fig 101 7 Tighten both the probe holder adjustment knob and the arm clamp screw Fig 102 while ensuring the wedge remains centred with the yoke Fig 99 Remove outer arm Fig 100 Adjust inner arm Fig 101 Align probe with yoke Fig 102 Tighten knobs and screws ...

Page 62: ...ently lift the heavy duty vertical probe holder and simultaneously pull the latch Fig 103 This action will unlock the probe holder Slowly lower the probe holder towards the scan surface Fig 104 Fig 103 Press up and pull latch Fig 104 Lowered toward scan surface ...

Page 63: ...be holder Fig 106 3 Loosen the arm clamp screw and the probe holder arm adjustment knob allowing removal of the probe holder arms Fig 107 4 Position the removed arms to the opposite sides of the yoke Fig 108 Fig 105 Remove yoke Fig 106 Orient to opposite side Fig 107 Remove probe holder arms Fig 108 Reverse position around yoke Fig 109 Position pivot buttons Fig 110 Place arms back onto yoke ...

Page 64: ...sing a standard yoke length position the yoke in the threaded hole closest to the frame bar When using a long yoke length position the yoke in the threaded hole furthest from the frame bar 5 8 1 4 Probe Holder 90 Adjustment 1 Remove the yoke using the supplied 3 mm hex driver Fig 105 2 Orient the yoke to the front of the probe holder and screw the yoke into the threaded hole provided Fig 112 Fig 1...

Page 65: ...der adjustment knob allows the probe holder to be attached to a frame bar as well as horizontal positioning on a frame bar Fig 114 2 The vertical adjustment knob allows the vertical probe holder height adjustment Fig 115 3 Position the pivot buttons where necessary When a narrow scanning footprint is required use the pivot button holes closet to the yoke Fig 116 TIP Probe pivoting may be impeded w...

Page 66: ...ing Position the inner probe holder arm accordingly Fig 117 using the supplied 3 mm hex driver Fig 37 5 Loosen the probe holder arm adjustment knob Fig 118 and slide the probe holder arm along the yoke pinching the wedge in place 6 Tighten the probe holder arm adjustment knob Fig 119 5 8 2 2 Probe Holder Vertical Adjustment To adjust the probe holder vertically follow these steps Fig 117 Adjust in...

Page 67: ...stment knob Fig 121 4 Lift the yoke slightly and press the latch button Fig 122 then slowly lower towards scanning surface to apply spring pressure to the wedge Fig 123 TIP If less spring force is desired refer to step 2 and place the wedge approximately 20 mm in above inspection surface 5 8 2 3 Probe Holder Transverse Adjustment To adjust the probe holder s transverse angle follow these steps Fig...

Page 68: ...r Fig 126 Then tighten the transverse adjustment screw 5 8 2 4 Probe Holder Longitudinal Adjustment To adjust the probe holder s vertical angle for longitudinal scanning follow these steps 1 Ensure the probe holder is in latched upper position Fig 120 2 Using the supplied 3 mm hex driver Fig 37 loosen the longitudinal adjustment screw Fig 127 3 Rotate the main body of the probe holder until it is ...

Page 69: ...x driver Fig 37 unscrew the yoke pivot screw and remove yoke Fig 130 3 Loosen the probe holder arm adjustment knob and the arm clamp screw Slide the probe holder arms off the yoke Fig 131 4 Flip the yoke 180 and reverse the probe holder arms Fig 132 5 Place the pivot buttons on the inside of the probe holder arms Fig 133 using a 3 8 in wrench Fig 38 Fig 130 Unscrew yoke pivot screw Fig 131 Remove ...

Page 70: ...sed M3 screw on the bottom of the probe holder Unscrew the stop post using a 1 5 mm hex wrench Fig 40 until it has cleared all obstructions Do not remove stop post Fig 135 8 Raise the stop post on the opposite side until the side of the post clearly contacts the 90 stop point on the probe holder s base Fig 136 Fig 134 Screw yoke to opposite side Fig 135 Lower 90 stop post Fig 136 Raise opposite 90...

Page 71: ...8 3 1 Probe Holder Setup To mount a UT wedge in the probe holder follow these steps 1 Rotate the probe holder adjustment knob and attach probe holder to a frame bar Fig 139 2 Use the probe holder adjustment knob to position the probe holder along the frame bar Fig 140 F I A C B D E G H Fig 138 Slip Joint Probe Holder Fig 139 Attach to frame bar Fig 140 Adjust on frame bar Fig 141 Adjust swing arm ...

Page 72: ...stment knob Fig 143 and remove outer probe holder arm from yoke 6 Adjust inner probe holder arm as required to best centre the probe on the yoke s pivot axis Fig 143 TIP The probe holder yoke can accommodate many different probe and wedge sizes of varying widths It is best to centre the wedge with the yoke s pivot axis to reduce wedge tipping when scanning Position the inner probe holder arm accor...

Page 73: ...robe slightly and press latch button Fig 148 to apply spring pressure to the wedge 4 Gently lower probe holder and wedge to the scanning surface Fig 149 5 8 3 3 Probe Holder Force Adjustment It is possible to adjust the tension of the probe holder spring NOTE To perform this operation the 2 mm hex wrench Fig 41 and 3 mm hex wrench Fig 37 is required Light 1 kg 2 lb Medium 2 kg 4 lb Heavy 3 kg 6 lb...

Page 74: ...e force adjustment screw Fig 152 5 Lightly press the long arm of the 3 mm hex wrench down Using the 2 mm hex wrench loosen the force adjustment screw but do not remove it Fig 153 6 Gently apply pressure on the long leg of the 3 mm hex wrench until the force adjustment marker lines up with the desired spring tension While keeping the markers in line tighten the force adjustment screw Fig 150 Lift s...

Page 75: ...mp screw Slide the arms from the yoke Fig 156 3 Flip the yoke 180 and reverse the probe holder arms Fig 157 4 Place the pivot buttons on the inside of the probe holder arms Fig 158 using a 3 8 in wrench Fig 38 Slide the arms onto the yoke and tighten the probe holder arm adjustment knob and the arm clamp screw Fig 155 Unscrew yoke pivot screw Fig 156 Remove arms Fig 157 Flip yoke and reverse arms ...

Page 76: ...59 or preferred position Tighten swing arm knob 6 Using the 3 mm hex driver screw the yoke pivot screw into the opposite side of the probe holder swing arm Fig 160 Ensure the yoke is level to avoid issues with the plunger set screw Fig 159 Position swing arm Fig 160 Install yoke to swing arm Fig 161 Reversed probe holder ...

Page 77: ... profile design of this frame allows for scanning on diameters where radial clearance is limited 1 Attach the wedges to the probe holders that are to be used see Probe Holder Setup on page 61 for additional details WARNING FALLING OBJECT HAZARD It is imperative that the steps below be followed to properly set the height of the probe holder frame If the height of the probe holder frame is set too l...

Page 78: ...array wedges 3 Mount the low profile probe holder frame to the crawler see Cable Retainer on page 48 for additional details When mounting the low profile frame ensure the attachment knobs Fig 163 are at the front non crawler side 4 Release the two swivel mount levers Fig 164 to position the swivel mount parallel to the scan surface Fig 165 When alignment with scan surface is achieved lock the craw...

Page 79: ...ront frame bar of the low profile frame towards the inspection surface Fig 165 6 Loosen the front rotational adjustment knob Fig 166 to align the frame bar parallel with the scan surface Fig 167 Fig 165 Set rear rotational adjustment knob Fig 166 Align probe holder tangent with scan surface ...

Page 80: ...PAGE 70 of 140 7 Tighten the front rotational adjustment knob 8 Lower the probe holders to the inspection surface see Probe Holder Adjustment on page 63 Fig 167 Low profile probe holder frame ...

Page 81: ...up to six probes to be used contact Jireh Industries Ltd on page 1 1 Attach the wedges to the probe holders that will be used see Probe Holder Setup on page 55 for additional details WARNING FALLING OBJECT HAZARD It is imperative that the steps below be followed to properly set the height of the probe holder frame If the height of the probe holder frame is set too low the crawler may fall and SEVE...

Page 82: ...g 169 2 TIP Due to their larger size scan results are generally improved when pulling or dragging phased array wedges 3 Mount the probe holder frame to the crawler see Cable Retainer on page 48 for additional details When mounting the probe holder frame ensure the attachment knobs Fig 170 are at the front non crawler side 1 2 Fig 169 Position primary and secondary probe holders Fig 170 Align swive...

Page 83: ... is achieved lock the crawler swivel mount levers 5 Loosen the rear rotational adjustment knob to lower the weld scan frame towards the inspection surface Fig 171 6 Loosen the front rotational adjustment knob Fig 172 to align the TOFD probe holders parallel with the scan surface Fig 173 Fig 171 Set rear rotational adjustment knob Fig 172 Set front rotational adjustment knob ...

Page 84: ...PAGE 74 of 140 7 Lower probe holders to the inspection surface see Probe Holder Vertical Adjustment on page 56 for additional details Fig 173 Align probes with the scan surface tangent ...

Page 85: ... longitudinal direction NOTE A minimum OD of 762 mm 30 in is required for longitudinal scanning WARNING FALLING OBJECT HAZARD It is imperative that the steps below be followed to properly set the height of the probe holder frame If the height of the probe holder frame is set too low the crawler may fall and SEVERE INJURY or DEATH could result Fig 174 Pivoting Probe Holder Frame ...

Page 86: ...s 1 Affix the probe holders with attached wedges to the probe holder frame Place the secondary probe holders at the front of the frame Fig 176 1 while placing the primary probe holders at the rear of the frame system Fig 176 2 TIP Phased array wedges are designed to be pulled along a scan surface 2 Mount the pivoting probe holder frame to the crawler see Swivel Mount on page 44 for additional deta...

Page 87: ...longitudinal scanning follow these steps NOTE The swivel mount must be in a horizontal position during longitudinal scanning see Swivel Mount on page 44 1 Loosen the pivot wing knobs at the centre of the frame system Fig 177 Lower the left side of the frame system to align with the tangent of the scan surface Tighten the pivot wing knobs Fig 177 Loosen pivot wing knobs ...

Page 88: ...e holder arms are parallel to the scan surface see Probe Holder Longitudinal Adjustment on page 58 5 9 4 2 Circumferential Scanning see Vertical Probe Holder Frame Flat or Circumferential Only on page 71 for additional details Fig 178 Tighten pivot wing knobs Fig 179 Correct probe holder longitudinal adjustment ...

Page 89: ...to allow scanning of flanges and the like The following steps explain setup of this configuration 1 Disassemble the pivoting probe holder frame to achieve the setup shown Fig 180 Ensure proper placement of the frame bar with attached mounting point in relation to the SKOOT HT TIP When the scanning surface is circumferential only one frame bar with two probes can be used Fig 180 Configure assembly ...

Page 90: ...81 Tighten the pivot wing knob and place crawler on scan surface see Placement of Crawler on Inspection Surface on page 90 3 Release the front swivel mount adjustment levers to align the swivel mount parallel to the scan surface Fig 182 Fig 181 Lift frame bar to avoid interference Fig 182 Align swivel mount with scan surface ...

Page 91: ...PAGE 81 of 140 DP0029 Rev 02 2 4 Loosen the pivot wing knob and align the frame bar parallel with the scan surface Fig 183 Fig 183 Align frame bar with flange scan surface ...

Page 92: ...bars Fig 184 1 The choice of which dovetail bar pivot to remove is at the user s discretion 2 Attach the optical guide pivot mount to the frame bars Fig 184 2 tighten the dovetail knobs and the dovetail screws Ensure a flush alignment of the pivot mount and the frame bars to achieve proper centering of the optical guide pivot mount 3 Mount an optical guide following instructions see Battery Powere...

Page 93: ...protecting cables and hoses that connect to the scanner 5 10 1 Mounting the HT Cable Management To attach HT cable management with threaded mount follow these steps 1 Align the HT cable management clamp with the appropriate mounting position on the user umbilical breakout Fig 186 Fig 185 HT cable and hose management Fig 186 Align with umbilical Fig 187 Tighten wing knob ...

Page 94: ...ing Fig 188 2 Follow the cable placement zipping the sleeving closed Fig 189 3 Once the cable is placed the entire length of sleeving bring the zipper from the opposite end to meet at any point in the middle 4 When necessary the two zippers may be opened to allow any cables to be routed out of the sleeving Fig 188 Insert cables and hoses Fig 189 Zip to close Fig 190 Zip opposite end Fig 191 Flexib...

Page 95: ...opening 4 Slide the clamp over the tube and HT cable management mount pinching the tube in between Fig 193 5 Tighten the clamp screw Fig 194 5 10 4 Hose Connection and Routing The hoses carry coolant which dissipates heat in crawler and various components The hoses MUST be routed though the HT cable management system The hoses are affixed with quick connects that do not drip or leak when connectin...

Page 96: ...nt system and connect to the cooler Fig 196 5 10 5 Disconnecting Hoses 1 To disconnect a hose grasp the sleeve of the hose fitting and pull away from the crawler Fig 197 Fig 196 Hose routing to crawler Fig 197 Disconnect hose by pulling sleeve of the quick connect ...

Page 97: ... 3 Adjust the guide s friction pivot to aim the guide as required Fig 200 4 Loosen the guide knob to adjust the side to side position as required 5 The included perpendicular mount allows for alternate mounting positions when required NOTE The battery powered optical guide requires 1 AA battery for operation WARNING LASER RADIATION The battery powered optical guide contains a Class 1M laser Do not...

Page 98: ...r controller dock Fig 202 2 Connect the components see Configurations on page 35 3 Locate the 2 red emergency stop push button on the power controller Rotate this button clockwise to unlatch Fig 203 4 The 1 power button on the power controller activates the system Fig 203 Fig 202 Insert power source 1 2 Fig 203 Power controller ...

Page 99: ...e No Entry Fall Zone on page 31 and tether requirements are met see Tether Requirements and Attachment on page 32 Acknowledge this warning by touching Yes 7 Start the Cooler by referring to the separate Cooler user manual Once the system is initialized the Mode Select screen will appear see Jog Mode on page 97 The system is now ready for operation DANGER SEVERE INJURY OR DEATH HAZARD READ AND UNDE...

Page 100: ... cable Use the provided handles WARNING MAGNETIC MATERIAL The wheels of the crawler produce an extremely strong magnetic field which may cause failure or permanent damage to items such as watches memory devices CRT monitors medical devices or other electronics Tools magnets and metal objects can cut pinch or entrap hands and fingers HANDLE WITH CARE People with pacemakers or ICD s must stay at lea...

Page 101: ...performed see System Startup on page 88 2 Release the front swivel adjustment levers Fig 206 located at the front of the crawler to position the front swivel mount 3 Raise the front swivel mount to ensure they will not hinder the wheels from contacting the inspection surface see Swivel Mount on page 44 Fig 206 Front swivel adjustment levers Fig 207 Lower crawler s pry point towards inspection surf...

Page 102: ...ly grasping the crawler handle with one hand and the manipulation handle with the other carefully lower the pry point of the crawler towards the inspection surface with the wheels of the crawler held as high off the surface as possible Fig 207 7 With a firm grip on the manipulation handle slowly lower the wheels of the crawler Fig 208 towards the inspection surface until all four wheels contact th...

Page 103: ...n surface as instructed below to protect the electronic components within the crawler from damaging shock The crawler should never be slammed directly onto the surface CAUTION Do NOT handle crawler using the umbilical cable Use the provided handles WARNING MAGNETIC MATERIAL The wheels of the crawler produce an extremely strong magnetic field which may cause failure or permanent damage to items suc...

Page 104: ...of the crawler towards the inspection surface Fig 210 3 When the front two wheels of the crawler separate from the scan surface continue to press down on the manipulation handle Fig 211 4 Pivot the crawler away from the scan surface and lift the crawler using the manipulation handle and the crawler handle Fig 212 Fig 210 Press down on manipulation handle Fig 211 Pivot away from scan surface using ...

Page 105: ...k see Joysticks on page 96 2 Touchscreen see Touchscreen on page 96 3 Fwd Rev joystick see Joysticks on page 96 4 Controller cable connector Connection point for the auxiliary cable 5 D pad A means of navigating the on screen menus of the handheld controller 1 2 4 5 3 Fig 213 Handheld Controller ...

Page 106: ...ative to the touchscreen A blinking box around a button indicates the D pad selection Pressing the outer buttons of the D pad selects different buttons on screen Press the centre button of the D pad to choose the button currently selected Fig 213 6 4 1 3 Joysticks The joysticks control system motion The L left joystick controls the forward reverse movement of the crawler The R right joystick contr...

Page 107: ...ge 99 1 Axis Scan Mode see 1 Axis Scan Mode on page 100 Cooler see Cooler Mode on page 103 System Utilities see System Utilities Screen on page 106 6 4 3 Jog Mode Jog mode manually controls the system movement using the joysticks Mode Select Jog Latched Jog 1 Axis Scan Cooler System Utilities Fig 215 Mode select Jog SCAN Exit Crawler 0 mm Zero 200 mm s Cooler 1 3 2 5 4 6 Fig 216 Button identificat...

Page 108: ... be modified for all other system modes NOTE This function only zeroes the number displayed on the SKOOT HT handheld controller It does not zero the position used in the data acquisition instrument 4 Module Rate Button s Displays the current maximum rate for the selected speed mode Press to set the maximum rate using the Edit screen The movement commanded by the joysticks will be limited to the in...

Page 109: ...WD and REV buttons are located in the crawler tab Press the FWD or REV button to drive the crawler at the current maximum scan rate Touching the handheld controller screen or pressing the D pad stops crawler movement NOTE The FWD REV Buttons will not be present in rapid mode Jog SCAN Cooler Exit Crawler 0 mm Zero 200 mm s FWD REV 7 7 Fig 217 Latched jog mode Jog SCAN Exit Crawler 0 mm Zero 200 mm ...

Page 110: ...les the 1 Axis Scan screen see 1 Axis Scan Screen on page 101 5 Point C The finish point of the overall scan travel 6 Setting D The distance the system will advance The 1 Axis Scan Setup screen indicates the scan functions that may be entered Each point and setting A B C D corresponds to a coordinate entry button on the screen A typical scan begins at the A position and moves to the B position Sca...

Page 111: ...ess the start button resumes the scan 3 Reset Return the scanner to the A position Press the start button to begin the scan sequence from the initial setting 4 Scan location Small red circle indicates the A position 5 Scanner position The blinking cross hair indicates the current scanner position 6 Next scanner position Where the scanner will travel to next NOTE The red indicator is always where t...

Page 112: ...n to reset scanner and maintain original A position Press Continue to exit to 1 Axis Scan Setup screen 11 Scanner position The blinking cross hair indicates the scanner position 12 Next scanner position When the scanner will travel to next 13 End point Arrow indicates the travel will continue to advance Straight line indicates end of programed travel 1 Axis Scan Crawler 134 mm Exit Reset Start 11 ...

Page 113: ...to activate deactivate the cooler The Exit button navigates to the previous screen Press the Mode button to activate the cooler The Initializing screen appears Fig 224 NOTE Initializing will time out if closed loop flow is not fully established after 3 minutes Coolant 20 C Push Mode to turn ON OFF Cooler Exit Mode Fig 223 Standby screen Coolant 20 C Push Mode to CANCEL INITIALIZING Cooler Exit Mod...

Page 114: ...own Fig 226 If the Yes is not pressed within a 5 second period normal Cooler operation continues and the Running screen appears NOTE During shutdown confirmation the system continues to operate normally until the YES button is pressed Coolant 20 C Push Mode to turn OFF RUNNING Cooler Exit Mode Fig 225 Running screen Coolant 20 C Push Mode to turn OFF RUNNING Cooler Exit Mode Crawler Turn off Colle...

Page 115: ...d contains no kinks or awkward bends Press the Mode button to restart the Cooler If warning appears while the Cooler is running Fig 227 Pump will remain on If hoses can not be quickly adjusted to remove warning remove device relying on Cooler from any hot surface Check lines are not kinked and fittings are seated INSUFFICIENT FLOW Cooler Exit Mode Fig 227 Warning screen ...

Page 116: ...Joystick Calibration screen Draw Button Enters mode used to test the touch screen accuracy and response 6 4 8 1 User Settings Screen Allows user to customize the system to their preferences Use the touch screen or D pad to select different settings Press Edit to enter the Edit screen to apply changes to the selected setting Utilities Exit Draw Bounce User Settings Diagnostics Touch Cal Joystick Ca...

Page 117: ... Sets the crawler rapid rate in the current units second This setting may also be changed within other modes 5 142 mm s 0 2 5 6 in s 142 mm s 5 6 in s Display Brightness Sets the brightness of the display 0 100 100 6 4 8 2 Diagnostics Screens Several diagnostic screens allow various system functions to be monitored Navigate to different diagnostic screens using the PREV and NEXT buttons The Exit b...

Page 118: ...rOnTime The total accumulative time the handheld controller has been powered Joysticks Indicates the raw position reading from the joysticks TouchScreen Indicates the raw position reading from the last touchscreen contact Diagnostics Exit NEXT Detected Modules Skoot L Fig 230 Detected modules screen Diagnostics System 1 Exit NEXT PREV PowerOnTime ResetCause ResetInt EEpromCheck Joysticks TouchScre...

Page 119: ... pushbuttons in the D pad Button Timer Shows the timer associated with the D pad 6 4 8 2 4 System 3 The System 3 Diagnostic screen displays additional system information The information provided does not typically assist the user Diagnostics System 2 Exit NEXT PREV Free Timer Heart Timer Button State Button Timer Port B Port D 5568 595 0 0 1111111111111100 1111111111111111 Fig 232 Diagnostic scree...

Page 120: ...crawler in degrees Celsius AuxEncPos Displays the position of the auxiliary encoder in counts when connected to the module When the auxiliary encoder is moved this number will change When the encoder is moved from its current position and then back to that exact same position this number will also return to its original position EncPos The position of the modules motor encoder in counts Diagnostic...

Page 121: ...d immediately when the fourth marker is pressed The calibration utility exits and return to the System Utilities screen To abort the calibration the system power may be turned off before the last marker is pressed 6 4 8 4 Joystick Calibration Screen Typically joystick calibration is only necessary when a joystick off center error is detected upon startup Fig 237 Calibration may also be used when a...

Page 122: ...ess the Calibrate button to recalibrate to 0 The new calibration is stored when the Exit button is pressed 6 4 8 5 Draw The draw utility may be used to test the function of the touchscreen Exit the utility by pressing the D pad Joystick Calibration Exit Calibrate Calibrate Left Right 3 3 Fig 238 Joystick calibration screen Fig 239 Draw utility ...

Page 123: ... to continue operating the crawler the HIGH TEMPERATURE warning will continue to display until the temperature falls below the set temperature limit Jog SCAN Exit Crawler 0 mm Zero 200 mm s HIGH TEMPERATURE Fig 240 High internal temperature screen CAUTION HOT SURFACE The handles of the crawler and crawler body may be hot to the touch Use appropriate protective equipment when removing a crawler fro...

Page 124: ... but not submersible NOTE Never use strong solvents or abrasive materials to clean your scanner components WARNING ELECTRICAL SHOCK HAZARD Disconnect the power controller when servicing the equipment The power controller is powered even when the E Stop push button is latched in the off position WARNING MAGNETIC MATERIAL The wheels of the crawler produce an extremely strong magnetic field which may...

Page 125: ...n effective cleaning method uses adhesive backed tape e g duct tape to pull the debris off the wheels Every Use Inspect cables and connectors Inspect the umbilical cable the control cable and the power controller cable for damage Have any damaged cable repaired by a qualified person or replace the cable assembly as necessary Inspect all connectors for damage or moisture Straighten bent pins Dry co...

Page 126: ...plays indicating the joystick will be disabled Press Ok to continue system startup All system functions will work normally with the exception of movements that require joystick operation Ensure the handheld controller s joysticks are free of interference and reset the system power to enable joystick control If no interference of the joystick is present the joystick calibration may need to be perfo...

Page 127: ...evice at a time from the system to isolate the problem device NOTE Always turn off the system power before connecting or disconnecting any devices 8 2 Startup Override A system maintenance mode may be accessed to correct system issues Enter the maintenance mode by pressing the handheld controller D pad while system power is activated Continue pressing the handheld controller D pad until the Startu...

Page 128: ... devices are found the address of the devices are display When the scanning is complete power to the system must be cycled When a device is connected to the system but is not detected this most likely indicates an internal device problem Searching System 20 10 20 Fig 244 Searching System screen Please Cycle Power Fig 245 Cycle power screen ...

Page 129: ... be complete 8 2 3 System Parameters System parameters are factory set to control a variety of functions These parameters can not be modified However special circumstances may occur when modification of these parameters could be recommended by the manufacturer Instructions for making changes to the system parameters will only be provided when deemed necessary by the manufacturer 8 2 4 Device Addre...

Page 130: ...m not started Start the SKOOT HT system see System Startup on page 88 Damaged components in controller crawler power controller or cabling Contact manufacturer see Jireh Industries Ltd on page 1 Handheld controller display is activated yet crawler does not drive Handheld controller is not in correct mode for driving see Operation on page 95 for additional details Damaged components in handheld con...

Page 131: ...NOTE Under normal conditions the crawler should begin descending slowly 2 If the crawler stops descending due to some kind of impediment use a ladder man lift or scaffolding to assist the crawler in overcoming the obstacle NOTE FALLING OBJECT HAZARD It is CRUCIAL that the tether system remains active while retrieving the crawler i e a mechanism or person must be continuously taking up slack in the...

Page 132: ...rawler produce an extremely strong magnetic field which may cause failure or permanent damage to items such as watches memory devices CRT monitors medical devices or other electronics Tools magnets and metal objects can cut pinch or entrap hands and fingers HANDLE WITH CARE Those with pacemakers or ICD s must stay at least 25 cm 10 in away at all times WARNING DO NOT DISASSEMBLE No user serviceabl...

Page 133: ...OTE These drawings are for parts order This is not a list of kit contents 10 1 SKOOT HT Crawler BOM ID Part Description 1 DPA003 SKOOT HT Base Crawler 2 MD395 016 FHCS TX M4x0 7 X 12 mm ST 3 DPS003 SKOOT HT Magnetic Wheel BOM ID Part Description 1 DPS003 SKOOT HT Magnetic Wheel 2 MD395 016 FHCS TX M4x0 7 X 12 mm ST 2 3 1 Fig 247 SKOOT HT base crawler spare parts ...

Page 134: ...HT Cable Management Clamp 14 CXS112 HT Cable Management Mount BOM ID PART DESCRIPTION 1 2 3 UMA017 01 Auxiliary Cable 1 m 3 3 ft 4 UMA017 06 Auxiliary Cable 6 m 19 7 ft 5 EA414 3 mm 0 118 in Hex Driver 6 DNG006 Pry Point 7 EA480 3 8 Wrench 8 CXS0113 X HT Cable Management various lengths available 9 EA480 3 mm 0 118 in Hex Driver 10 11 12 UMA025 X 07 5 J300 Encoder Cable see Encoder Connector Type ...

Page 135: ... controller see Power Cord Type 2 DY0011 Rubber bumper 3 CXS122 Power supply 4 DM0067 L Handheld controller bumper left 5 DM0067 R Handheld controller bumper right 6 DMS005 Handheld controller magnet holder 7 DMA006 Handheld controller 1 2 6 4 5 7 3 Fig 249 Kit components ...

Page 136: ...ne 2 U Sonatest Veo Prisma E Olympus OmniScan SX MX2 X3 M2M MANTIS GEKKO LEMO V Pragma PAUT F TD Technology Design AD Sonatest Veo Prisma Single Axis NOTE Additional encoder connector types available contact Jireh Industries Ltd on page 1 10 2 2 Power Cord Type N SL032 E SL039 U SL059 Z No Cord United Kingdom European North American Connector Type Connector Type Part Power Cord Power Cord Fig 250 ...

Page 137: ...se Spare Parts 1 4 2 3 5 BOM ID PART Description 1 LA126 Hose Fitting 2 DPA004 BLU 0 75 Hose Blue Hose Blue 1 4 ID x 3 8 OD 7 5 m 25 ft 3 LA139 Hose Red 4 DPA004 RED 07 5 Hose Red 1 4 ID x 3 8 OD 7 5 m 25 ft 5 LA140 Fig 251 Hose spare parts ...

Page 138: ... Side Arm Left Knob M4 x 16 mm 2 CX0126 Knurled Knob M4 x 0 7 x 11 5 mm 3 mm hex 4 mm stand off SST 3 CXS072 L Arm Mount Block Left 4 BG0038 X Frame Bar see Frame Bar 5 CXS072 R Arm Mount Block Right 6 CXS042 Vertical Probe Holder Side Arm Right 7 2 1 4 3 3 5 6 3 2 7 3 Fig 252 Probe holder frame parts ...

Page 139: ...ion CXS023 Low Profile Side Arm CX0125 Knob M4 x 16 mm Arm Mount Block Left CXS072 L CX0126 Knurled Knob M4 x 0 7 x 11 5 mm 3 mm hex 4 mm stand off SST BG0038 X Frame Bar see Frame Bar 1 2 3 4 CXS072 R Arm Mount Block Right 6 5 2 1 3 4 5 6 4 2 1 Fig 253 Low profile probe holder frame parts ...

Page 140: ... x 0 7 x 11 5 mm 3 mm hex 4 mm stand off SST 3 CX0126 4 BG0038 X Frame Bar see Frame Bar 5 6 CXS055 Frame Bar Pivot CXS064 NAVIC Front Spacer Mount 7 CXS059 Optical Guide Pivot Mount 8 CXS042 Vertical Probe Holder Side Arm Right 10 9 CXS072 R Arm Mount Block Right Arm Mount Block Left CXS072 L 2 4 1 9 3 3 6 5 7 8 3 2 3 10 Fig 254 Pivoting probe holder parts ...

Page 141: ... SST 3 PH0104 Knurled Knob M4 x 0 7 x 18 mm 4 mm stand off SST 4 see Swing Arm Style 5 PH0082 Knurled Knob M4 x 0 7 x 10 mm 3 mm stand off SST 6 see Yoke Style 7 see Arm Style 8 PH0011 X Pivot Button Style see Pivot Button Style PHS022 Slip Joint Probe Holder Subassembly 5 4 7 2 1 3 6 8 7 Fig 255 Slip joint probe holder parts ...

Page 142: ...t Description 1 PHS028 Vertical Probe Holder Subassembly 2 3 see Arm Style 4 5 see Yoke Style 6 MD050 010 SHCS M4 x 0 7 x 10 mm SST PH0082 Knurled Knob M4 x 0 7 x 10 mm 3 mm stand off SST PH0011 X Pivot Button Style see Pivot Button Style Fig 256 Vertical probe holder parts ...

Page 143: ...0 BHCS M5 x 0 8 x 20 mm SST 2 PHS049 Heavy Duty Probe Holder Subassembly 3 EA154 Probe Holder Arm Adjustment Knob 4 See Heavy Duty Yoke Style 5 PH0165 Heavy Duty Probe Holder Arm Standard Drop 6 PH0011 X Pivot Button Style See Pivot Button Style 2 1 3 5 6 4 3 Fig 257 Heavy duty vertical probe holder parts ...

Page 144: ... BOM ID Part Description 1 2 PHS079 C HT Corrosion Thickness Probe Holder Flat Wear Plate 19 mm 0 75 in Diameter Receptacle Cable Clip 3 BG0091 MA264 SHSS M8 x 1 25 x 12 mm dog point SST 2 3 3 1 Fig 258 High temperature corrosion thickness probe holder parts ...

Page 145: ...5cm 13 78in 25cm 9 84in BG0038 55 BG0038 45 55cm 21 65in 45cm 17 72in Length Part BG0038 20 BG0038 10 20cm 7 87in 10cm 3 94in BG0038 40 BG0038 30 40cm 15 75in 30cm 11 81in BG0038 50 50cm 19 69in Length Part BG0090 15 BG0090 05 15cm 5 91in 5cm 1 97in BG0090 35 BG0090 25 35cm 13 78in 25cm 9 84in BG0090 55 BG0090 45 55cm 21 65in 45cm 17 72in Length Part BG0090 20 BG0090 10 20cm 7 87in 10cm 3 94in BG0...

Page 146: ...in BG0090 40 BG0090 30 40cm 15 75in 30cm 11 81in BG0090 50 50cm 19 69in Length 06 07 08 09 2 3 mm 0 09 in Conical Head 5 mm 0 20 in Internal 3 0 mm 0 12 in Zetec PA TOFD Long Short PH0069 4 1 cm 1 61 in 4 6 cm 1 81 in Length Swing Arm Style Swing Arm Style Part PH0100 Part Length B C Connector Type Olympus Focus LT Zetec Z Scan Eddyfi Ectane 2 Olympus OmniScan MX Zetec ZIRCON TOPAZ Company Instrum...

Page 147: ...140 DP0029 Rev 02 2 10 13 Cases 1 2 3 4 BOM ID Part Description 1 2 3 CMA016 Motorized Pump Umbilical Case 4 EA421 Umbilical Case Umbilical Probe Holder Frame Case CXA023 SKOOT HT Crawler Case DPA007 Fig 266 Cases ...

Page 148: ...an Directive on Waste Electrical and Electronic Equipment WEEE this symbol indicated that the product must not be disposed of as unsorted municipal waste but should be collected separately Refer to Jireh Industries for return and or collection systems available in your country ...

Page 149: ...art is exchanged any replacement item becomes your property and the replaced item becomes Jireh s property When a refund is given your product becomes Jireh s property OBTAINING WARRANTY SERVICE To utilize Jireh s warranty service you must ship the product at your expense to and from Jireh Industries Before you deliver your product for warranty service you must phone Jireh and obtain an RMA number...

Page 150: ...their respective owners and third party entities Changes or modifications to this unit or accessories not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment All specifications are subject to change without notice 2019 2021 Jireh Industries Ltd ...

Page 151: ...Jireh Industries Ltd 53158 Range Road 224 Ardrossan Alberta Canada T8E 2K4 780 922 4534 jireh com ...

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