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Jetter JetWeb JetMove 203-230, User Manual

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Jetter JetWeb JetMove 203-230 User Manual Download Page 1

Article # 6086

5160

 / Edition 1.10

November 2006 / Printed in Germany

 JetWeb 

JetMove 203-230

Drive

User Manual

Summary of Contents for JetWeb JetMove 203-230

Page 1: ...Article 60865160 Edition 1 10 November 2006 Printed in Germany JetWeb JetMove 203 230 Drive User Manual...

Page 2: ...y single case This manual and the information contained herein have been compiled with due diligence Jetter AG shall not be liable for errors contained herein or for incidental or consequential damage...

Page 3: ...Hotline 49 7141 2550 444 Fax Sales 49 7141 2550 484 E Mail Sales sales jetter de E Mail Technical Hotline hotline jetter de Internet Address http www jetter de This User Manual is an Integral Part of...

Page 4: ...you to inform us or to write us This will help us to produce manuals that are more user friendly and to address your wishes and requirements This manual contains important information on how to trans...

Page 5: ...evice Important This sign is to indicate a possible impending situation which might bring damage to the product or to its surroundings This symbol also points to conditions which must by all means be...

Page 6: ...and user interface keys This symbol refers to further information data sheets literature etc on the subject or product or the like that is being dealt with Further this text provides helpful hints fo...

Page 7: ...sidual Dangers 15 1 3 1 Hazards during operation 15 1 3 2 Hazards after POWER is turned OFF 17 1 4 Instructions on EMI 18 2 Installing the JetMove 203 230 21 2 1 Scope of Delivery 21 2 2 Mechanical In...

Page 8: ...7 4 1 Specification 55 7 4 2 HIPERFACE cable with mating connector 55 7 5 Digital Inputs Logic Power Supply 58 7 6 Jetter System Bus 60 7 6 1 Specification of the Jetter system bus cable 60 8 Status M...

Page 9: ...prescribed operating voltage The operating voltage of the digital servo amplifier JetMove 203 230 ranges between AC 195 V and AC 265 V Thus the digital servo amplifier comes under the EC Low Voltage...

Page 10: ...he proper functioning of the digital servo amplifier JetMove 203 230 From any damages resulting from usage other than agreed upon e g the use of non original parts and equipment any claims with respec...

Page 11: ...nmental regulations for the respective country apply to decommissioning and disposing of the digital servo amplifier on the operating company s premises You can disassemble the servo amplifier JetMove...

Page 12: ...r circuit breakers must be reattached prior to commissioning and checked for proper functioning Before commissioning the machine manufacturer must carry out a hazard analysis of the respective machine...

Page 13: ...rtransformator vorgenommen werden siehe auch chapter Connection type of the voltage supply page 35 und chapter 10 Wiring Diagrams page 71 The digital servo amplifier JetMove 203 230 has got a leakage...

Page 14: ...tMove 203 230 Important Do not loop an earth leakage current breaker into the mains power supply Using an earth leakage current breaker FI looped into in the mains power supply is not possible If in s...

Page 15: ...ing operation do not touch the screws of field wiring terminals X1 and X62 In the given context the terminals have the following meaning X1 AC 230 V supply voltage X62 DC Motors voltage of up to 480 V...

Page 16: ...203 230 can be dangerous for a person or damage the manufacturing plant to an amount depending on the respective kind of plant This should be prevented by installing additional safety precautions One...

Page 17: ...voltages present up to five minutes after switching off the supply voltages Always wait at least 5 minutes after switching off the device before separating it from the mains or loosening the connectio...

Page 18: ...on page 14 Connect the motor lines An optional mains filter must be as close to the servo amplifier as possible Both sides of the cable must be shielded If a motor power cable is used which includes c...

Page 19: ...vely clamped under a flat earthed strain relief If male connectors are used The shield impedance shielding must in its entire perimeter be drawn behind the shielding clamp of the metallised connector...

Page 20: ...1 Safety Instructions JetWeb 20 Jetter AG Fig 3 EMC conformous shielding for terminal screws m ax 1 m m Mating Connector Cable Strap Motor Cable...

Page 21: ...r 7 6 Jetter System Bus page 60 Motor power cable see chapter 7 2 Motor Connection page 47 Resolver cable please refer to chapter 7 3 Connection of the Resolver page 52 HIPERFACE cable please refer to...

Page 22: ...ng direction is vertical see Fig 4 page 23 Please make sure there is a clearance of at least 100 mm under and above the JetMove 203 230 unobstructed ventilation must be granted Please mark on the pane...

Page 23: ...tMove 203 230 2 2 Mechanical Installation Jetter AG 23 Fig 4 Rear and front view of the enclosure with mounting holes O O 5 5 O 12 5 8 5 9 70 239 5 291 3 12 33 8 58 264 268 8 219 22 8 A DETAIL A 4 1 5...

Page 24: ...the motor cables is not advisable Select the cables according to standards Verify that all earthing cables are connected double earthing To connect resolvers or power units you can use prefabricated c...

Page 25: ...caused by high operating voltage and electric shock Extremely hazardous voltages of up to DC 480 V may occur Please observe the following precautions in order to avoid muscle cramps burns unconscious...

Page 26: ...contact with conductive parts and components Only connect devices or electrical components to the signal lines of the digital servo amplifier JetMove 203 230 Enable Limit REF BRAKE 1 and BRAKE 2 that...

Page 27: ...ons Temperature 0 C to 45 C 45 C to 55 C Derating 2 5 K Air humidity 5 to 85 non condensing DIN EN 50178 Storage conditions units within packing Temperature 25 C to 55 C Maximum fluctuation 20 K h Air...

Page 28: ...2 31 Vibration resistance 10 Hz 57 Hz 0 075 mm amplitude 57 Hz 150 Hz 1 0 g constant acceleration 1 octave per minute 10 frequency sweeps sinusoidal all three spatial axes DIN EN 50178 DIN EN 60068 2...

Page 29: ...rence Parameters Value s Standard Specification s Referred to Enclosure Frequency band 30 230 MHz limit 30 dB V m in 30 m Frequency band 230 1000 MHz limit 37 dB V m in 30 m First surroundings restric...

Page 30: ...EN 61800 3 DIN EN 61000 4 3 Operating Parameters EMI Immunity to Interference Power Connections Parameters Value s Standard Specification s Referred to Burst fast transients Test voltage 2 kV Repetiti...

Page 31: ...ication s Referred to Burst fast transients Test voltage 2 kV Repetition rate 5 kHz Capacitive interference Criterion B Second surroundings restricted availability DIN EN 61800 3 DIN EN 61000 4 4 Guid...

Page 32: ...G Guided radio disturbances Frequency 0 15 80 MHz Test voltage 10 V AM 80 with 1 kHz Criterion A Second surroundings restricted availability DIN EN 61800 3 DIN EN 61000 4 6 Operating Parameters EMI Im...

Page 33: ...JetMove 203 230 Jetter AG 33 4 Physical Dimensions Fig 5 Mounting dimensions of the JetMove 203 230 For installation please also refer to Fig 4 on page 23...

Page 34: ...4 Physical Dimensions JetWeb 34 Jetter AG...

Page 35: ...rance Ueff 195 V 265 V 15 15 Inrush current limitation 45 A limited to 10 ms during the switch on sequence See Time between deactivating and activating the mains power supply on page 37 Overload prote...

Page 36: ...V 0 6 A The voltage output of the power supply unit must comply with the SELV or PELV type Internal ballast resistor Resistor 200 Continuous power 100 W Maximum capacity internally limited to 1 kW at...

Page 37: ...he overtemperature protection is activated at 85 C The overtemperature alarm is activated at 75 C The duration for the peak current is measured at a starting temperature of 45 C at the heat sink Note...

Page 38: ...tter AG Warning DANGER resulting from electric shock In order to prevent electric shocks ground the digital servo amplifier JetMove 203 230 by all means via two positions for this refer to chapter 1 2...

Page 39: ...s a measure of the average power loss of the motor and is calculated in percent of the maximum motor power loss Compatible Synchronous Servo Motors Motor types Jetter motors of the JL JK and JH series...

Page 40: ...rent is not greater than the continuous rated current of the motor Further the calculated value always starts with value 0 with t 0 the result of the equation is zero and its change practically approa...

Page 41: ...e value of the trip current the motor current must be switched off after 8 minutes as the latest If the value of the average motor current equals six times the value of the trip current the motor curr...

Page 42: ...5 Technical Data JetWeb 42 Jetter AG...

Page 43: ...e IuP IvP Iq Id IdRef 0 SpeedRef Iq Controller Id Controller Encoder Evalu ation Speed u v w d q PosRef Pos Rho Current Scaling IqRef UqRef Ualpha Ubeta UvRef UwRef UuRef PWMuH L PWMvH L PWMwH L Iu Iv...

Page 44: ...le Position control Cycle time Speed pre control 250 s adjustable Position setpoint generator Sine square and linear acceleration deceleration ramps Setpoint output cycle position feedback controller...

Page 45: ...erial Copper Temperature class 60 C Stripping length of the cores 6 mm Bootlace ferrules are not required Cable shielding Not required Fig 7 Connection of the 3 phase supply line Power Supply 3 Phase...

Page 46: ...on the amplifier side Signal Specification U1 L AC 230 V between mains phase and direct earth conductor V1 N W1 PE PE conductor yellow green PE core 2 neutral core 3 mains phase X1 V1 U1 PE W1 Fuse o...

Page 47: ...distance between brake line and motor power cable should be greater than 20 cm This is the preferred solution Always connect brake lines to a separate power supply unit DC 24 V if brake and motor line...

Page 48: ...length of the cores 6 mm Bootlace ferrules are recommended Cable shielding Braided copper shield of 80 coverage Connection of the motor to the digital servo amplifier JetMove 203 230 has to be done f...

Page 49: ...for the Bautz motor series M25 M40 F50 F63 F80 without brake Article 15100105 Motor connector for the Jetter motor series JL2 JL3 JL4 JK4 JK5 JK6 and for the Bautz motor series M25 M40 F50 F63 F80 wit...

Page 50: ...fection 26 1 Field Wiring Terminals of the JetMove 203 230 Shielding Mating connector of the motor female solder side 4 x 0 75 mm2 Shielded highly flexible 4 wire cable with PE The wires are equipped...

Page 51: ...ng Mating connector of the motor female solder side 7 x 0 75 mm2 Shielded highly flexible 6 wire cable with PE The wires are equipped with bootlace ferrules Connect both sides of the shield with the g...

Page 52: ...5 mm must be used for the thermal sensor Cores have to be shielded and twisted in pairs and must be included in an overall shielding The shield must be connected to the connector housings on both end...

Page 53: ...y HIPERFACE mating connector of the synchronous servo motor series JL and JK can be ordered from Jetter AG by supplying the following particulars Article 15100069 Resolver HIPERFACE The complete resol...

Page 54: ...e Attaching screws must have a metric thread Connect shield with the greatest possible surface area Metallized enclosure necessary Pin Signal Core Color Pin 8 S1 cosine red 1 3 S3 cosine blue 2 2 S4 s...

Page 55: ...ield must be connected to the connector housings on both ends of the cable with the greatest possible surface area Material Copper Temperature class 60 C Maximum cable length 50 m 7 4 2 HIPERFACE cabl...

Page 56: ...7 Description of Connections JetWeb 56 Jetter AG HIPERFACE mating connector solder side Fig 12 RC series HIPERFACE mating connector internal thread M23...

Page 57: ...ching screws must have a metric thread Connect shield with the greatest possible surface area Metallized enclosure necessary Pin Signal Core Color Pin unassigned 1 unassigned 2 7 Sine white 3 2 Refere...

Page 58: ...itch Input Depending on the parameter setting this input is used for reference run DC 24 V 7 5 mA max Operating point 6 V low 15 V high NC or NO contact LIMIT Positive limit switch input Depending on...

Page 59: ...cs DC 20 30 V I 0 6 A BRAKE 1 Braking relay contact Br1 Relay contact for motor holding brake The relay can be operated either by the control program or by the firmware of the JetMove 203 230 at relea...

Page 60: ...SUB D connector Metallised enclosure On the BUS IN X18 side 9 pin female SUB D connector Metallised enclosure System bus cable specification To the manufacture of the system bus cable the following mi...

Page 61: ...ud 30 m 0 3 m 3 m 500 kBaud 100 m 1 m 39 m 250 kBaud 200 m 3 m 78 m 125 kBaud 200 m System Bus Cable of Cable Confection 530 Shielding BUS OUT Connect shield with the greatest possible surface area Me...

Page 62: ...7 Description of Connections JetWeb 62 Jetter AG...

Page 63: ...fault conditions of the digital servo amplifier JetMove 203 230 The various display modes are set by the Motion Setup Mode 0 default is used for normal operation and mode 1 for commissioning JetMove...

Page 64: ...ing C OS flash is being deleted E Flashing E OS flash is being deleted L Flashing L OS loader being loaded P Flashing P OS is being transferred to the flash memory U Flashing U The boot sector waits f...

Page 65: ...nd their limits Immediate pulse disable Cut drive controller from power lines Return the amplifier for repair F 02 One mains phase has failed is only active in case of a 3 phase connection Failure of...

Page 66: ...08 Shutdown threshold for motor temperature The motor has reached the maximum temperature Immediate pulse disable Let the motor cool down After cooling down acknowledge failure Reduce the power of the...

Page 67: ...se disable Disable the drive by means of the software Acknowledge failure F 16 Power input over current The current at the power input was to high Immediate pulse disable Check input voltage Reduce me...

Page 68: ...mit defined in the parameter tracking error limit for the time specified in tracking window time Stop with emergency stop ramp Check the drive mechanism Check steepness of acceleration deceleration ra...

Page 69: ...stant See I t calculation on page 39 Immediate pulse disable Let the motor cool down Acknowledge failure Check the configuration of nominal motor current overload factor and motor time constant Reduce...

Page 70: ...9 Diagnostics JetWeb 70 Jetter AG...

Page 71: ...age 45 JetMove 203 230 X62 Motor X61 ENCODER 3 M L1 L2 L3 N PE 24 V Gnd X18 5 1 9 6 BUS IN X19 1 5 6 9 BUS OUT 9 pin SUB D 1 5 9 R2 R1 S4 S2 S1 S3 T1 T2 6 1 2 7 8 3 9 4 5 R 6 6 X1 3 x AC 230 V Br Br 1...

Page 72: ...CODER 3 M L1 L2 L3 N PE 24 V Gnd X18 5 1 9 6 BUS IN X19 1 5 6 9 BUS OUT 9 pin SUB D 1 5 9 5 6 X1 3 x AC 230 V Br Br 1 2 PE L2 L1 Filter L1 L2 Contactor X10 Dig Inputs Logic Power Supply Bus cable from...

Page 73: ...R 3 M L1 L2 L3 N PE 24 V Gnd X18 5 1 9 6 BUS IN X19 1 5 6 9 BUS OUT 9 pin SUB D 1 5 9 R2 R1 S4 S2 S1 S3 T1 T2 6 1 2 7 8 3 9 4 5 R 6 6 X1 3 x AC 230 V Br Br 1 7 2 PE L3 L2 L1 Filter L1 L2 L3 Contactor...

Page 74: ...ER 3 M L1 L2 L3 N PE 24 V Gnd X18 5 1 9 6 BUS IN X19 1 5 6 9 BUS OUT 9 pin SUB D 1 5 9 6 X1 3 x AC 230 V Br Br 1 7 2 PE L3 L2 L1 Filter L1 L2 L3 Contactor X10 Dig Inputs Logic Power Supply Bus cable f...

Page 75: ...refer to Line filter on page 36 2 Overload protection of the mains cable see Overload protection on page 35 3 Motor 4 Motor brake optional 5 Position transducer resolver or absolute encoder with HIPER...

Page 76: ...10 Wiring Diagrams JetWeb 76 Jetter AG...

Page 77: ...e control loop in which the motor controlled by the JetMove generates the pressure A pressure sensor in the machine is connected to the analog input to deliver the actual pressure value for the contro...

Page 78: ...Cores have to be twisted and shielded The shield must be connected to the connector housings on both ends of the cable with the greatest possible surface area Material Copper Temperature class 60 C Pi...

Page 79: ...JetMove 203 230 Appendix Jetter AG 79 Appendices...

Page 80: ...Appendices JetWeb 80 Jetter AG...

Page 81: ...3 For your own safety 3 Residual dangers 3 Instructions on EMI 3 Chapter 2 Mechanical installation 3 Electrical installation 3 Safety instructions for installing and commissioning 3 Chapter 3 Detaile...

Page 82: ...les 3 Chapter 8 Significance of the seven segment display in normal operation 3 Chapter 9 Error table 3 3 Chapter 10 Wiring diagrams 3 HIPERFACE connection 3 Cascaded arrangement 3 Chapter 11 Analog i...

Page 83: ...ry Directive The manufacturer is under an obligation to assess the hazards in order to identify all of those which apply to his machine he must then design and construct it taking account of his asses...

Page 84: ...an a HIPERFACE the resolver will not provide any information on how many revolutions the motor has performed so far A resolver could be envisaged as a transformer the couplings of its secondary windin...

Page 85: ...ries Inc VDE Verband Deutscher Elektrotechniker e V Registered German Association of Electrical Engineers DC link voltage DC circuit within a servo drive on the basis of which the motor currents are g...

Page 86: ...46 Fig 9 Connection of motor lines 48 Fig 10 View on the SC series mating connector of the motor internal thread M23 49 Fig 11 Viewing the RC series mating connector of the resolver internal thread M2...

Page 87: ...ectrical specification 35 Error message table JetMove 2xx xxx 65 H HIPERFACE cable Cable confection 723 57 I Immunity to Interference 18 Information signs 12 Installation Electrical 24 Mechanical 22 S...

Page 88: ...es 15 Mech force 16 Potentially explosive atmosphere 16 Resolver cable Cable confection 23 54 S scope of delivery 21 Servicing 10 Sine consine sensor 44 System bus cable Cable confection 530 61 Specif...

Page 89: ...JetMove 203 230 Appendix Jetter AG 89...

Page 90: ...2 Sing Industrial Complex Singapore 569510 Singapore Jetter Schweiz AG M nchwilerstra e 19 CH 9554 T gerschen Switzerland Jetter USA Inc 165 Ken Mar Industrial Parkway Broadview Heights OH 44147 2950...

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