Jetline 9700W Operation Manual Download Page 4 | Manualshive

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The installation, operation and maintenance guidelines set out in this manual will enable you to

maintain the equipment in peak condition and achieve maximum efficiency with your welding operation.
Please read these instructions carefully to become aware of every advantage.

Only experienced personnel familiar with

the operation and safe practice of welding

equipment should install and/or use this

equipment

.

NOTICE

CAUTION

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Summary of Contents for 9700W

Page 1: ...re installing Commissioning or operating this product Jetline Engineering 15 Goodyear Street Irvine CA 92618 Telephone 949 951 1515 Fax 949 951 9237 Web site www jetline com E mail sales jetline com O...

Page 2: ...Blank page...

Page 3: ...repair or replacement will be F O B factory at Irvine California and therefore no compensation for transportation costs of any kind will be allowed The warranty period begins on the date of sale to th...

Page 4: ...uipment in peak condition and achieve maximum efficiency with your welding operation Please read these instructions carefully to become aware of every advantage Only experienced personnel familiar wit...

Page 5: ...S 12 Section IV Weld Screen 13 Section V ESTOP Screen 14 Section VI Mechanical Installation 14 Section VII Electrical Installation 15 Section VIII Maintenance 23 Section IX Parts Lists 24 Section X PC...

Page 6: ...onnected to ground terminal in disconnect box or that cord plug is connected to a properly grounded receptacle outlet 6 When making input connections attach proper grounding conductor first double che...

Page 7: ...plosion will result 5 Use only correct shielding gas cylinders regulators hoses and fittings designed for the specific application maintain them and associated parts in good condition 6 Turn face away...

Page 8: ...r drape cables around the body 4 Keep welding power source and cables as far away as practical 5 Connect work clamp to part as close to the weld as possible About Pacemakers The above procedures are a...

Page 9: ...s control will provide many years of dependable service The 9700W control includes a motor controller and can therefore be connected directly to the wire feed motor It is used for motors up to HP of t...

Page 10: ...t weld applications The control is packaged in a conveniently sized enclosure with Amphenol connectors The enclosure has four mounting holes to permit it to be fastened to the face of a travel carriag...

Page 11: ...r cord Standard 120 VAC 6 ft 1 8 m long Dimensions Weight 14 lbs 6 kg Height 8 200 mm Width 10 250 mm Depth 6 150 mm Connections Welding Power Supply Outputs 1 Analog 8 Digital Inputs 2 Analog 8 Digit...

Page 12: ...again allows the dial to change values by 100 per click Using the down button will move the values back to 10 and pressing down again will move the values back to 1 Operator Mode consists of two main...

Page 13: ...press will give jog speed A double press will give rapid speed When in the program portion of the menu a left arrow will save all the program parameters to the main menu WIRE SPEED The wire screen se...

Page 14: ...aximum value is 10 0 RAMP TIME After the wire starts feeding this is the time the wire will ramp up from 0 0 to its programmed speed This is most likely used in hot wire applications when high wire sp...

Page 15: ...ub menu RETRACT TIME This is the amount of time that the wire will retract at rapid speed when the wire stops CALIBRATION If the right button is pressed you will go into the Calibration Mode sub menu...

Page 16: ...he external signal is send Also the Run will change to Dry Run in the run screens If Normal the system will run normally on the external start 3 AUX1 3 SCREENS To get out of the AUX1 3 sub menu all yo...

Page 17: ...value is 0 0 Maximum value is 100 0 WIRING PULSING Wire Pulsing is either timed or synch For timed the high and low time period is determined by High and Low Time For synch the high speed is when the...

Page 18: ...ammed wire feed speed as set in the Calibration menu If the line is highlighted that means that the speed can be changed by using the dial If the wire feed speed is changed the new speed will be used...

Page 19: ...nt that you do not locate the 9700W too close to an obstruction on the left side which would block the full opening of the door Plates are provided on the rear of the enclosure with four mounting hole...

Page 20: ...of voltage prior to shipment The unit ships with a standard 6 foot length cable for 115 120 VAC only input If it is necessary to change the input voltage this can be done as follows Make sure no power...

Page 21: ...220 230VAC B Output Connections All output connections to and from the 9700W control use Amphenol connectors There are three Amphenol connectors the lower one is marked S1 the center one is S2 and the...

Page 22: ...t background signal through these connections the wire can pulse with the arc Electrical You can connect a dry relay contact or an open collector signal Pin E is high Pin F is low Either one must hand...

Page 23: ...OTE START INPUT Pins A B Function When this circuit is completed the 9700W control will start the programmed sequence The process will continue until this contact is removed Electrical You can connect...

Page 24: ...to connect the 9700W control to the motor which it is controlling Jetline can provide standard connecting cables to be connected to the S3 connector on the 9700W control If you need to provide your ow...

Page 25: ...le 9600S1 DX10 15 For Miller Change to 9700S1 MLR28 15 S2 Unused S3 9627 9700T to carriage drive motor Cable Included with carriage Wire Feeder Addition In addition to being interconnected with the we...

Page 26: ...gth control These lockout signals are used to inhibit the movement of the arc length control actuator during pulse background and slope times This avoids the torch diving into the weld pool during the...

Page 27: ...700T to 9629 9700W control Cable 9600S2 S2 3 Change 9700S2 S2 3 S3 9627 9700T to carriage drive motor Cable Included with carriage 9629 9700W S1 9629 9700W to arc length control Cable 9600S2 ALC 3 Cha...

Page 28: ...rry out initial calibration for the above or for other reasons you should contact Jetline for technical support There is also a possibility that you could suffer a total loss of the preset calibration...

Page 29: ...e interior of the control for possible loose connections and or components caused by vibration or knocks Check the interior of the control for signs of overheating of wires and or components Section I...

Page 30: ...Cable Assembly Remote S3 1 7 C 1318 006 BL Power Cord 6 foot Right Angle 76803 1 8 AS 25 5 Power Supply RS 25 5 1 9 81F4550 RFI Filter 240D10 1 10 9700 110 Sub Panel 1 11 240D10 Solid State Relay SSR1...

Page 31: ...anel 1 4 9700 10 Processor Board CPU Board 1 1 5 AYW400 Switch Operator 1 6 TWC01 Contact Normally Closed 1 1 7 9700 LCD Display 1 1 8 AML21EBA2AA Push button Switch Momentary 2 1 1 9 AML51 E10R Red C...

Page 32: ...cts to the start and stop push buttons to initiate an end of weld sequence and the encoder to receive pulses to increment and decrement the screen display J12 Relay Connector Used for Pulse Lockout at...

Page 33: ...600 11R Isolation Board Located inside enclosure near output amphenol connectors CONNECTORS J1 Power Supply Connector The main 5VDC is supplied on this connector If there is no 5VDC the relays and iso...

Page 34: ...gnal levels on the headers J5 and J6 TP5 TP6 Tachometer Voltage This is the signal which is being received from the tachometer connected to the drive motor The voltage readings should match those at t...

Page 35: ...clude electrical diagrams for the 9700T Microprocessor Controller 9700 W Control Schematic 9700 W Interconnection Diagram showing as a reference a complete system Your actual system might differ from...

Page 36: ...Page 31...

Page 37: ...Page 32...

Page 38: ...error that will added or subtracted to correct the speed Adjustments are made every 20 msec Minimum value is 0 1 and Maximum value is 99 9 SENSING DELAY Sensing Dly is the amount of time after the dri...

Page 39: ...it Minimum value is 0 000 and Maximum value is 100 000 LOW LIMIT Low Lmt is the lower limit of the wire feed speed Minimum value is 0 000 and Maximum value is 999 999 LOW OUT Low Out is the voltage th...

Page 40: ...led by the panel In remote the speed is controlled by the voltage between the remote input pins REMOTE HI The voltage on the remote input pins that will cause the wire to go at the high speed Minimum...

Page 41: ...er yes or no If no the output of the 9700 10 board is from 10 volts If Yes the output is 0 to 10 volts with a relay contact for reverse SWITCH INPUT Switch input is either yes or no If no the input vo...

Page 42: ...and the right and left button to move to different characters To get out press the right button when at the far right character Password is always 5 characters BACKUP If the right arrow is pressed th...

Page 43: ...ved to the main configuration permanent memory FORWARD JOG Fwd Jog is the percentage of the high speed that is moved when jogging forward Minimum value is 5 and Maximum value is 100 REVERSE JOG Rev Jo...

Page 44: ...ow you will be able to enter the name for the AUX2 output This is the name that will be shown in the name menu and on the run screen The name is limited to 4 alpha numeric characters AUX3 NAME By pres...

Page 45: ...either the left or right arrow key to get out FIRMWARE VERSION Shows the version number of the firmware in your unit SET DECIMAL POINTS Set DP is for the number of decimal points that can be displayed...

Page 46: ...to the Auto Calibration sub menu 3 Choose a speed and time that you want to run the test for Make sure that you have enough room to feed wire for a reasonable length to measure It is best if the final...

Page 47: ...t this is the actual distance that was moved during the test if it was programmed by time If the test was programmed using revolutions then it is the distance off from that number of revolutions If th...

Page 48: ...changes to the input and output numbers During the calculations the display will show you CALC LOW low speed run or CALC HIGH high speed run Error conditions will need to be cleared with the stop butt...

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