EURUSIII HVLS FAN
INSTALL & USER MANUAL
NZ Distributor of
KaLe Environmental Technology (Shanghai) Corp.
Page 1: ...EURUSIII HVLS FAN INSTALL USER MANUAL NZ Distributor of KaLe Environmental Technology Shanghai Corp ...
Page 2: ... crates 3 Packing List 4 Equipment Tools needed 4 Fan Diagram Control Panel 6 Preparing the Work Site 6 Install Appendix 8 Trouble Shooting and Error Codes 8 Fan Installation 8 Electrical Information 14 Maintenance 16 Limited Warranty 17 Maintenance Record 19 Contact Information 19 ...
Page 3: ...o wall or ceiling do not damage electrical wiring and other hidden utilities c The installation of the Eurus HVLS Fan must be in accordance with the requirements specified in this installation manual and with any additional requirements set forth by the NZECP and all applicable NZ building code regulations Code compliance is the responsibility of the end user d The fan controllers contain high vol...
Page 4: ...cause damage or injury and will void the product warranty e Jet Black Fan Systems product warranty will not cover equipment damage or failure that is caused by improper handling installation Safety Gear Ensure you comply to all NZ work safety standards We recommend Hard Hat Safety Glasses Work Gloves Steel Tipped Work Shoes What is in the crates NOTE For multiple fan orders ensure that all compone...
Page 5: ... Washers 6 14 M16 Nuts Flat Lock Washers 16 15 M16 X 140mm Nuts Bolts Flat Lock Washers 12 16 M16 X 25mm Bolts Flat Lock Washers 4 17 M12 X 85mm Nuts Bolts Flat Lock Washers 7 18 M12 X 70mm Nuts Bolts Flat Lock Washers 7 19 M4 X 8mm Screw 3 20 Fan Controller Hardware Set 1 21 Turnbuckles with locking nuts 4 22 Shackles 8 23 Hose clamps 20 24 Loctite threadlock used as required throughout install 1...
Page 6: ...nsile See note below NOTE Check the length of cable required for the drop of the fan should achieve 30 45 degree angle if need to purchase more see above grade General Tools for Mechanical Installation S No Description 1 Standard Socket and ratchet Set 2 Standard Socket and ratchet Set 3 Standard Phillips and Flat Head Screwdriver set 4 Level Gauge 5 3 16 Steel Wire Rope cutter Tools for Electrica...
Page 7: ...a structural element such as an I beam square tubing concrete beam or other load bearing structure If large fan is being installed into a lightweight or timber structure it is recommended to have the structure checked by a structural engineer This is the responsibility of the purchaser I Beam Steel Structure Concrete Structure Square Beam Structure ...
Page 8: ... and horizontal d Adhere to the safety requirements in the table below when selecting the fan location e The fan should be visible from the location of the wall controller The mounting structure must be able to withstand the torque forces generated by the fan Safety Requirement Minimum Distances Clearance Minimum 250mm from all fan parts The fan installation area must be free of obstructions such ...
Page 9: ...auses for the malfunctioning operation 1 The external power supply of the control box is not valid 2 Open the master switch and then turn on the three gears control switch if the fan can still not work please check whether the speed knob is of the MIN state Review the VSD drive booklet for further error codes and fixes Non professional staffs do not open the electrical control box Notes Equipment ...
Page 10: ...e provided M16 X 25mm hardware 1 1 Image 1 2 Image Notes Down rod is square not rounded as per images Do not pull the motor wire with excessive force which may cause the wire to disconnect from the motor terminal Motors show connecting arms attached these arms in fact get connected at step 5 2 Preparing the Mounting Assembly 2 1 Fix the mounting plate to the mounting structure using Clamping plate...
Page 11: ...y is 105KG depending on which down rods are used Do not tighten the bolts completely Ensure that the motor wire is routed through the gap between the down rod and mounting plate See Figure below 3 3 Using a level gauge check and ensure that the fan assembly is levelled in the X and Y axis and completely tighten the pre tensioned M16 x 140mm 3 4 Add a loop of safety wire inserted through the hole i...
Page 12: ...k on the motor If there is little clearance between shackles and blades you can swap the shackles for wire rope and wire thimbles as per 4 2 4 2 Making the Guy Cable Loop 1 Prepare Guy Wire Loop 1 at one of the guy cable using a Wire Thimble and three Wire Rope Clips Install the first wire rope clip adjacent to the wire thimble followed by the second and third wire rope clips at 7 5cm 9cm apart fr...
Page 13: ...ts as provided for additional stability 4 4 Attach Eyebolt or Eye screw to the mounting structure or alternatively drill a hole through to thread the cable through the hole The guy cable should be at 30 45 from the centre axis of the fan see below illustration Note If the structure is wooden it is recommended to drill and insert a metal sleeve to spread the load of the wire passing through the woo...
Page 14: ...Evenly tighten guy cables by turning all the Turnbuckles The guy cables should be taut Over tightening of the guy cables may result in unbalanced fan 4 8 Check the levelling of the fan motor to ensure that it is levelled Levelling of the fan can be achieved by precisely adjusting the tension in all four guy cables by turning the Turnbuckles 4 9 Tighten locking nuts on turnbuckles to keep them from...
Page 15: ...ll the pretensioned hardware 6 Installing the Bottom Cover 6 1 Install the fan cover on the motor using the supplied M4 X 8mm screw Electrical Information IMPORTANT NOTES It is the responsibility of the installer to ensure all electrical standards of the install cable used is in accordance with all local and regional electrical regulations Refer Safety Instruction on page 3 before proceeding Exerc...
Page 16: ...1 Mount the wall controller through the mounting holes and the hardware set included in the Fan Controller Hardware set 2 See install manual for touchscreen controller if applicable Fan Controller Schematic Sequence of Operation s Start up 1 Ensure there is no obstruction and potential interference with any object in the fan operation space 2 Confirm the input power supply is correct and meets the...
Page 17: ... maintained regularly especially when applied in harsh environments All fan hardware should be periodically checked and tightened with the appropriate torque values Check safety cable and guy cables for fraying or damage Remove dust from fan blades and motor every six months Ensure the fan is not exposed to direct contact with water or sunlight Interval The maintenance content Test run Check the o...
Page 18: ... reseller may provide Jet Black Fan Systems the end user s contact information so that we may register the user and product purchased Conditions The fan must be installed by either an NZ qualified electrician or an HVAC install team approved by Jet Black Fan Systems The fan must be installed in a non residential facility The fan cannot be relocated from its original installed location The fan must...
Page 19: ... to Jet Black Fan Systems with prepaid shipping and insurance Customer is responsible for any costs incurred to uninstall defective or re install replacement fan parts Upon receipt and review of the parts being claimed against the warranty Jet Black Fan Systems will advise disposition for the claim If it is determined that the claimed part has a manufacturing or workmanship defect then Jet Black F...
Page 20: ...eck complete by name company Notes Contact Information Punchbowl Packaging Ltd T A Jet Black Fan Systems 646 Glenbrook Road RD4 Pukekohe Auckland New Zealand www jetblackfans co nz info jetblackfans co nz 027 699 4049 or 09 2363 ...