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Operating Instructions and Parts Manual

Model JWS-35X Series Shaper

Model: 2700

WMH TOOL GROUP, Inc.

2420 Vantage Drive

Elgin, Illinois 60124

Part No. M-708323

Ph.: 800-274-6848

Revision B 03/08

www.wmhtoolgroup.com

Summary of Contents for JWS-35X Series

Page 1: ...g Instructions and Parts Manual Model JWS 35X Series Shaper Model 2700 WMH TOOL GROUP Inc 2420 Vantage Drive Elgin Illinois 60124 Part No M 708323 Ph 800 274 6848 Revision B 03 08 www wmhtoolgroup com...

Page 2: ...tage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must...

Page 3: ...Assembly Removal 15 Shaper Cutter Installation 16 Changing Spindle Speed 17 Belt Replacement 17 Precision Miter Gauge 18 Electrical Connections 9 General Information 10 Extension Cords 10 Drive Belt...

Page 4: ...romium from chemically treated lumber 10 Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work...

Page 5: ...where a sudden slip could cause your hand to contact the cutter 28 Do not attempt to shape boards with loose knots or with nails or other foreign material on its surface Do not attempt to shape twist...

Page 6: ...ect direction Stock feed Feed stock opposite to the direction of the cutter rotation Figure B Never back stock out of the cutter once the cut has been started Instead pull the stock straight out away...

Page 7: ...rs 2 9 16 4 21 64 Fence Size x 2 4 7 8 H x 16 W Dust Collection Minimum CFM Required 4 Port 600 Overall Dimensions 32 1 4 L x 28 1 4 W x 42 3 8 H Weight 550 lbs Shipping 475 lbs Net Note For 460V oper...

Page 8: ...aintenance and safety instructions Main Shaper Container Main Shaper Container 1 Cabinet and Base A 1 Fence Assembly B Hardware Hardware and included tools consist of the follow ing items 1 Wrench C 1...

Page 9: ...ssemble Referring to Figure 1 2 Place the large washers E on the shaft of each lock handle D then insert into the slotted openings O on the fence casting P 3 Continue the lock handle re assembly by pl...

Page 10: ...chine for the operator Consult electrical drawings on pages 45 46 for further clarification of wiring setup This machine must be grounded Grounding provides a path of least resistance to help divert c...

Page 11: ...cure the outfeed fence C Outfeed Ram Adjust fine forward backward adjustment for outfeed fence D Lock Knob loosening permits side to side adjustment of infeed or outfeed fence E Lock Knob loosening pe...

Page 12: ...usted No adjustment is required if both fences G1 G2 are flush with the straightedge as shown in Figure 6 Proceed to the Ram Dial Calibration section on page 14 Adjustment is required if the fences ap...

Page 13: ...essed against both infeed and outfeed fences D E G as reference both fences should be in line as shown and the scale C should indicate zero If step 3 can be successfully achieved no calibration is req...

Page 14: ...ep until the play is removed Note If the gibs are too tight the front handwheel that controls the spindle height will be difficult to turn When adjustment is complete 3 Hold the set screws in position...

Page 15: ...e through the door on the right side of the cabinet Pull out and rotate 90 right or left resetting the knob into the indent Turn the arbor H by hand until it locks then verify that it will not rotate...

Page 16: ...rotate Installing the Shaper Cutter Referring to Figure 15 2 Using an 8mm hex wrench provided remove the socket head cap screw F 3 Remove the washer E keyed collar C and all or as many collars B as ne...

Page 17: ...ecures the motor G and places tension on the drive belt K Belt Replacement Referring to Figure 16 Replace the drive belt K as follows 1 Disconnect the machine from the power source 2 Open the door of...

Page 18: ...e stop rod Then tighten the lock handle A Note Do not rely solely on the indents for an accurate setting After the stop rod engages at the 0 30 and 45 positions make a fine adjustment with the knob C...

Page 19: ...3 Measure the accuracy of the gauge against the slot with a combination square If adjustment is necessary 4 Adjust the body B until it is perfectly square 90 to the miter slot H 19...

Page 20: ...Press the red switch to stop Reset In the event that the shaper stops without pressing the stop button as the result of a tripped fuse or circuit breaker etc 1 Press red button to reset 2 Press the g...

Page 21: ...and any other device which insures the safety of the operator Grain Direction Considerations Plan to shape the workpiece in the same direction as the grain when possible Some open grain woods such as...

Page 22: ...aping operation removes the entire edge of the work e g in jointing or making a full bead the shaped edge will not be supported by the outfeed fence when both fences are in line Figure 23 In this case...

Page 23: ...termined by the position of the fence relative to the cutterhead and or by the use of shaper collars see Figure 26 Straight Edge Shaping Straight edge shaping is always performed with the workpiece ag...

Page 24: ...haping narrow stock it is important that at least one half of the workpiece end be in contact with either the in feed or out feed fence Use a guide similar to the one shown in Figure 28 which tightly...

Page 25: ...edges the operator must first remove the fence assembly In order to control the workpiece and limit the depth of cut the operator must use an anti friction collar with the cutter s as shown in Figure...

Page 26: ...lways adhere to the following rules for good work and safe operation The collar must have sufficient bearing surface as shown in Figure 37 Also the stock must be fairly heavy in proportion to the cut...

Page 27: ...ould only be attempted by advanced users If you have never used this method it is recommended you get training from a qualified person Failure to comply may result in serious injury The starting pin i...

Page 28: ...dge except that a starting pin is not required as shown in Figure 45 Note If the whole edge is to be shaped the operator must use a pattern Position the workpiece on the table before starting the moto...

Page 29: ...ecure the template to the workpiece The experienced operator will choose the most appropriate according to the shape size and type construction of the template For example if the workpiece is large en...

Page 30: ...he cutters extra care should be taken to see that all parts are clean free of nicks and flaws and perfectly balanced in the stacked position Sash and Door Shaping Shaping a door requires two operation...

Page 31: ...Leaf Bead cutter the table workpiece is shaped with a Drop Leaf Cove cutter With this type joint the whole edge of both workpieces is shaped same side up and allowance made for a 1 16 inch reduction...

Page 32: ...ds of legs for tables chairs etc Secure the leg to jig and position for cut as shown in Figure 61 Make all first cuts with the same jig setting and spindle height When the first series of cuts have be...

Page 33: ...h on cutter 5 Gum or pitch on table causing erratic feed 1 Replace cutter 2 Check for proper rotation at startup 3 Feed work against the cutter rotation 4 Remove cutter and clean with solvent 5 Clean...

Page 34: ...hardwoods take light cuts attain full depth with several passes 2 Feed work slowly and steadily Cut height not uniform 1 Variation in pressure holding work to table 1 Keep pressure form throughout pa...

Page 35: ...ocket Set Screw M8x6 2 7 5 PM2000 325 Miter Bar 1 7 6 PM2000 326 Guide Washer 1 7 7 PM2000 327 Flat Head Machine Screw M6x9 1 7 8 TS 0050051 Hex Cap Screw 1 4 20x1 2 7 9 PM2000 323 Miter Gauge Body 1...

Page 36: ...Table Assembly Drawing 36...

Page 37: ...9 Shaft 1 20 JWS35X 220 Adjustment Leader 1 21 TS 1540061 Hex Nut M8 1 22 JWS35X 222 Socket Set Screw M8x30 1 23 JWS35X 223 Scale 1 24 TS 1533032 Pan Head Machine Screw M5x10 1 25 JWS35X 225 Bracket 1...

Page 38: ...Fence Assembly Drawing 38...

Page 39: ...et Head Cap Screw M8x30 1 24 PM2700 348 Belt Tension Handle 1 25 TS 2361061 Lock Washer M6 4 26 TS 1540071 Hex Nut M10 1 27 PM2700 346 Hex Bushing 1 28 PM2700 338 Pin 3 x 20 1 29 PM2700 339 Rod 1 30 P...

Page 40: ...Centrifugal Switch not shown 1 JWS35X 358FC Fan Cover not shown 1 JWS35X 358MF Motor Fan not shown 1 JWS35X 358SC Starting Capacitor not shown for 3HP 1Ph Motor 1 JWS35X 358RC Running Capacitor not sh...

Page 41: ...PM2700 448B Forward Reverse Switch 5HP 3Ph 1 11 JWS35X 411 Stripe 1 12 JWS35X 412 JET Logo 1 13 PM2700 416 Bumper 2 14 JWS35X 414 Cabinet 1 15 TS 1540041 Hex Nut M6 4 16 TS 2361061 Lock Washer M6 4 1...

Page 42: ...Cabinet and Base Assembly Drawing 42...

Page 43: ...TS 0270021 Socket Set Screw 5 16 18x5 16 4 12 PM2700 521 Key 1 13 PM2700 522 Key 5x5x20 1 14 TS 1523021 Socket Set Screw M6x8 1 15 JWS35X 515 Hand Wheel 1 16 JWS35X 516 Knob 1 17 JWS35X 517 Handle 1 1...

Page 44: ...ecial Washer 1 14 PM2700 714 Keyed Collar 1 15 PM2700 715 Collar I D 1 x 3 4 T 4 16 PM2700 716 Collar I D 1 x 1 2 T 2 17 JWS35X 617 Spindle 1 1 708314 Spindle w Nut Assembly 1 13 17 32 1 1 18 TS 15040...

Page 45: ...Spindle Assembly Drawing 1 1 4 Spindle 3 4 Spindle 1 Spindle 1 2 Spindle 30mm Spindle 1 4 Router Collet 1 2 Router Collet 45...

Page 46: ...w Black Yellow Red White YELLOW WHITE RED BLACK LED BLACK WHITE RED YELLOW Electrical Board Magnetic Switch WHITE 3HP 230V 1PH 600MFD 250V AC 40UF 350V AC Motor Red Yellow Black White Green Green Blac...

Page 47: ...WHITE RED BLACK LED BLACK WHITE RED YELLOW WHITE Red Red 5HP 230 460 V 3PH Electrical Board Magnetic Switch Black White Green Black Green Green White Yellow Black Red Green Red Yellow Motor Red Black...

Page 48: ...Notes 48...

Page 49: ...WMH Tool Group Inc 2420 Vantage Drive Elgin Illinois 60124 Phone 800 274 6848 www wmhtoolgroup com 49...

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