3
2.0
Table of Contents
Section
Page
1.0 Warranty and Service ................................................................................................................... 2
2.0 Table of Contents ......................................................................................................................... 3
3.0 Safety Warnings........................................................................................................................... 4
4.0 About this manual ........................................................................................................................ 5
5.0 Features ...................................................................................................................................... 6
6.0 Specifications............................................................................................................................... 6
7.0 Set-Up and Assembly ................................................................................................................... 8
7.1 Unpacking and cleanup .............................................................................................................8
7.2 Shipping contents .....................................................................................................................8
7.3 Assembly .................................................................................................................................9
7.4 Vertical cutting plate ..................................................................................................................9
7.5 Coolant system ....................................................................................................................... 10
8.0 Electrical connections ................................................................................................................. 11
8.1 Grounding instructions ............................................................................................................ 11
8.2 Voltage conversion ................................................................................................................. 11
8.3 Extension cords ...................................................................................................................... 12
9.0 Adjustments ............................................................................................................................... 12
9.1 Squaring blade to table ........................................................................................................... 12
9.2 Squaring blade to vise ............................................................................................................. 12
9.3 Vise positioning ...................................................................................................................... 13
9.4 Setting feed rate ..................................................................................................................... 13
9.5 Counterbalance spring ............................................................................................................ 14
9.6 Blade installation/replacement ................................................................................................. 14
9.7 Blade tension.......................................................................................................................... 15
9.8 Blade tracking......................................................................................................................... 15
9.9 Test cutting to verify adjustment ............................................................................................... 16
9.10 Blade speed ......................................................................................................................... 16
9.11 Blade guide adjustment ......................................................................................................... 17
9.12 Chip brush ............................................................................................................................ 17
9.13 On/off switch......................................................................................................................... 18
10.0 Operating controls .................................................................................................................... 18
11.0 Operation................................................................................................................................. 18
11.1 Pre-Operation inspection ....................................................................................................... 18
11.2 Blade break-in procedure ...................................................................................................... 18
11.3 General operating procedure ................................................................................................. 18
11.4 Evaluating cutting efficiency ................................................................................................... 19
12.0 Maintenance ............................................................................................................................ 19
12.1 Coolant level......................................................................................................................... 20
12.2 Gear box .............................................................................................................................. 20
13.0 Troubleshooting the HBS-812G ................................................................................................. 21
14.0 Replacement Parts ................................................................................................................... 22
14.1.1 HBS-812G Table and Stand Assembly – Exploded View ...................................................... 23
14.1.2 HBS-812G Bow Assembly – Exploded View ........................................................................ 24
14.1.3 HBS-812G Table, Bow, Stand Assemblies – Parts List ......................................................... 25
14.2.1 HBS-812G Gearbox Assembly – Exploded View .................................................................. 29
14.2.2 HBS-812G Gearbox Assembly – Parts List .......................................................................... 30
15.0 Electrical Connections for HBS-812G ........................................................................................ 31
