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generally do not need to anneal.  The bigger your pieces are, the longer you'll need to anneal.  Your 
firing results will give you an indication of annealing times that will work for your size pieces.   For 
larger pieces start with a 30 minute anneal, then you can work your way down to shorten your 
schedules if you like for the smaller ones.   

Many calls have come in saying that the glass must be cooled slower that we are recommending.  If  
glass is on a clay shelf we agree, it should be cooled at the same rate of the shelf which can be 150 
to 200F per hour.  But on fiber the glass can cool quicker since it is resting on a non heat absorbing 
surface.  In our challenges that was have received, we started taking fused glass work that was fired 
quickly and once cooled put into our freezer overnight.  Then the next morning took it from the 
freezer to the sink and ran hot tap water over it.  If it were to crack then it will need more 
annealing, if not then this is a good real work test.  At Jen-Ken Kilns no pieces have broken yet.   

In addition to this if the fused piece is to be slumped, then the next firing will be slower since the 
glass has now been fused and is thicker.  The ceramic mold has to be heated slower to prevent 
breakage and if annealing is still a concern it can be at the end of is this firing.  Just make sure there 
is a step to hold at 950°F for a while and then cool from the 950° to about 700° at 150°F per hour. 

 

Thick Glass and Slumping

 

Ripple glass is thick and thin over the entire surface and will need to heat slower than two or three 
layers of single strength glass to accommodate the glass variances.  

Double strength glass will also need to fire a little slower (more like 500°F or less and not FULL (as 
fast as possible) on the way up. 

Remember, a fully fused piece of glass is now 6mm or thicker, and cannot be taken as fast as the 
thinner assembled piece in any future firings.  You'll need to slow it down for a second firing of 
your fused work.  Try using a program from the SP mode,  if re-fusing the same piece or the slump 
program in the SP mode if slumping glass over a ceramic mold.   

Small Jewelry Sized Pieces (3” x 3” or less): 

 

These sized pieces can be fired VERY quickly in the fiber kilns with no adverse effects.  Full / to 
1500°F/0 hold in the Bonnie Glo and Full/1470°F/5min hold in the Pro-Fusion 16 have been 
successfully fired schedules in our studio.   

The Bonnie Glo Kilns  

The Bonnie Glo

 is a top loading kiln where everything goes in from the top.  It is a 15” x 6” deep 

kiln and can handle up to a 14” diameter piece or a just about 10”x 10” square 2 layer piece of glass 
to be full fused.   If thick work is to be full fused it will spread out to be larger as it seeks a ¼” 
thickness.  It has a lid handle to open and close the lid as well as a lid prop support to vent the kiln 
as needed.  Some use the lid prop on the lowest setting on the way up to vent the kiln paper fumes 
out of the kiln and then close it at 800°F, using a tool (Caution: Hot handles look like cold 

Summary of Contents for TAP ProFusion 16

Page 1: ...k kiln so the distance to walls and other items around the kiln can be as little as 12 as long as the walls nearest to the kiln stay cool to the touch Safety Note Remember to never place a kiln directly on a table or solid surface A kiln stand provides an air space that is always required beneath a kiln And make sure there is a safe non combustible surface under the stand like brick cement drywall...

Page 2: ...r gives a smoother backing to your glass and to offers the most protection to the floor of the kiln The kiln wash that is applied to the floor is a back up in case a piece of glass pops in the firing and jumps off the shelf paper If shelf paper is not to be used we recommend using fiberboard lava cloth or Kaiser Lee board to help protect your kiln s floor The kiln wash is the back up to the other ...

Page 3: ... walls of the kiln and the coils from over spray using paper Isopropyl alcohol can be used to remove Boron Nitrate over spray on some surfaces While Boron Nitrite is great for mold slumping firing at about 1280 F it tends to stick to glass if taken much over 1425 1450 F We use it as a backup to the shelf paper that is placed on top Controllers The TAP Controller has been preprogrammed with some re...

Page 4: ...s Hld1 10 minutes Ra2 500 per hour Ra2 Full per hour Ra2 Full per hour Ra2 Full per hour F2 1480 degrees F2 950 degrees F2 950 degrees F2 1500 degrees Hld 2 20 minutes Hld 2 30 minutes Hld 2 30 minutes Hld 2 10 minutes Ra3 Full Ra3 0000 Ends Program RA3 0000 Ends Program Ra3 Full F3 950 degrees F3 950 degrees Hld3 30 to 1 hour Hld3 minutes Ra4 200 per hour Ra4 0000 Ends Program F4 700 degrees Full...

Page 5: ...0 to about 700 at 150 F per hour Thick Glass and Slumping Ripple glass is thick and thin over the entire surface and will need to heat slower than two or three layers of single strength glass to accommodate the glass variances Double strength glass will also need to fire a little slower more like 500 F or less and not FULL as fast as possible on the way up Remember a fully fused piece of glass is ...

Page 6: ... indication of the area to stay within Apply kiln wash let dry and then add the shelf paper There are two other clamps one holds the top lid closed when the kiln opens clam style and one holds the heating section to the floor of the kiln Use these clamps appropriately so there is not a mishap while opening the kiln This Tilt Model has a stand with a clamp attached to it where the kiln connects to ...

Page 7: ...or material that could catch fire Ensure that the kiln is centered on the stand On the Plus or clamshell style model make sure the kiln is clamped to the stand before opening or using the kiln 3 Plug the kiln into a plug on a 20a circuit and that nothing else is running on that circuit while the kiln is No Power strips or extension cords allowed All kilns perform best closer to the breaker box 4 K...

Page 8: ...your kiln While these are fast firing kilns they were not designed to go to high temps and hold for long periods of time The cause of this is that the kiln body is shrinking just a little bit more even though each kiln has been put into a kiln and pre fired to 1800F We are improving the temperature ratings of the fiber each year and soon these issues should disappear Patch is available to mend cra...

Page 9: ...o the back of the controller not the wall 3 Plug the controller into the wall This should be a DEDICATED 20a circuit Note ALL kilns perform best closer to the breaker box 4 Slide the thermocouple into the hole in the middle of the right side of the kiln It needs to protrude at least an inch into the kiln to read properly As shown in the picture the brown thermocouple wire should be bent in a loop ...

Page 10: ...s put in your first QUICK FIRING schedule This first program is to FULL FUSE for small pieces Next you will see what is to be entered Rate 1 500 degrees per hour Degrees F 1 1500 F temperature going to Hold 1 0 min hold time in hours and minutes Rate 2 FULL Degrees F 2 950 F Hold 2 30 min Rate 3 0 to end the program Never Leave a Firing Kiln Unattended A good home test for stress in the finished g...

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