Jen-Ken Kilns TAP ProFusion 16 User Manual Download Page 2

glass can tolerate a quicker ramp rate in a fiber kiln, than glass sitting on a thick clay shelf with 
posts.   Firing on fiber also allows the glass to cool much quicker.    

Brick kilns also absorb a tremendous amount of heat and then hold that heat that slows the cooling 
of the kiln.   This absorption of heat energy takes time and slows the kilns rate on the way up and 
then slows the kilns descent back to room temperature.  There is nothing wrong with slow,   
(however, a fiber kiln can shave hours off a firing and conserve electricity, for those of us who 
don't want to wait all day to see our finished glass projects).    Fiber kilns absorb little heat, so that 
the glass is able to absorb the majority of the heat generated, and get the job done faster! 

Another great benefit to fiber: it is extremely LIGHT WEIGHT compared to a brick kiln the same 
size.   The Bonnie Glo weighs about 25 pounds.  It's brick brother (the 15/6) weighs about 70 
pounds.   If you travel or teach, or just don't want to need help every time you need to move your 
kiln, this is the best choice.   

Benefit: If a firing can be completed in three hours versus 10-12 hours for some suggested firing 
schedules then the electric cost are 75% less, and the wear and tear on the coils and relays is greatly 
reduced.  

Kiln Wash and Firing on the Kiln Floor

 

Apply kiln wash to the kiln floor according to the directions included.  Do not force it dry with 
heat or apply thick coats.  Apply it only to the floor, being cautious not to get any on the coils. . 
Using shelf paper gives a smoother backing to your glass and to offers the most protection to the 
floor of the kiln.  The kiln wash that is applied to the floor is a back-up in case a piece of glass pops 
in the firing and jumps off the shelf paper.  If shelf paper is not to be used, we recommend using,  
fiberboard, lava cloth or Kaiser Lee board to help protect your kiln's floor.  The kiln wash is the 
back-up to the other firing surfaces.  If a mishap occurs, the replacement of the kiln bottom is 
expensive.  A clay shelf and posts can be ordered and used anytime (but you'll need to use slower, 
more traditional fusing schedules to accommodate those items).   

 

SAFTY FIRST when removing used shelf paper:

  Shelf paper is a great product, but the dust 

from the used shelf paper is a problem for all of us.  We ask that you be cautious and follow the 
shelf papers directions for cleanup. Powder residue from kiln wash or shelf paper is not good to 
breathe.  To minimize dust, we like to lay a wet paper towel over the used shelf paper while gently 
and slowly pressing the paper towel down to collect the fibers in the wetness of the towel (trying to 
make no dust).    Vacuum cleaners with a HEPA filter can work, but may still release these super 
fine dust particles into the air right through the filter.  Papyrus Shelf paper holds together better 
than most and can be reused 2-3 times.  You can also re-freshen kiln wash between firings by 
sifting a light dry coat of the powder over the dried painted coats of kiln wash using a fine mesh 
strainer.   Please contact your shelf paper supplier for other safety precautions for their shelf paper 
products.   Always wear an approved dust mask for fine powders when working with kiln wash and 
used shelf papers.   

 

Summary of Contents for TAP ProFusion 16

Page 1: ...k kiln so the distance to walls and other items around the kiln can be as little as 12 as long as the walls nearest to the kiln stay cool to the touch Safety Note Remember to never place a kiln directly on a table or solid surface A kiln stand provides an air space that is always required beneath a kiln And make sure there is a safe non combustible surface under the stand like brick cement drywall...

Page 2: ...r gives a smoother backing to your glass and to offers the most protection to the floor of the kiln The kiln wash that is applied to the floor is a back up in case a piece of glass pops in the firing and jumps off the shelf paper If shelf paper is not to be used we recommend using fiberboard lava cloth or Kaiser Lee board to help protect your kiln s floor The kiln wash is the back up to the other ...

Page 3: ... walls of the kiln and the coils from over spray using paper Isopropyl alcohol can be used to remove Boron Nitrate over spray on some surfaces While Boron Nitrite is great for mold slumping firing at about 1280 F it tends to stick to glass if taken much over 1425 1450 F We use it as a backup to the shelf paper that is placed on top Controllers The TAP Controller has been preprogrammed with some re...

Page 4: ...s Hld1 10 minutes Ra2 500 per hour Ra2 Full per hour Ra2 Full per hour Ra2 Full per hour F2 1480 degrees F2 950 degrees F2 950 degrees F2 1500 degrees Hld 2 20 minutes Hld 2 30 minutes Hld 2 30 minutes Hld 2 10 minutes Ra3 Full Ra3 0000 Ends Program RA3 0000 Ends Program Ra3 Full F3 950 degrees F3 950 degrees Hld3 30 to 1 hour Hld3 minutes Ra4 200 per hour Ra4 0000 Ends Program F4 700 degrees Full...

Page 5: ...0 to about 700 at 150 F per hour Thick Glass and Slumping Ripple glass is thick and thin over the entire surface and will need to heat slower than two or three layers of single strength glass to accommodate the glass variances Double strength glass will also need to fire a little slower more like 500 F or less and not FULL as fast as possible on the way up Remember a fully fused piece of glass is ...

Page 6: ... indication of the area to stay within Apply kiln wash let dry and then add the shelf paper There are two other clamps one holds the top lid closed when the kiln opens clam style and one holds the heating section to the floor of the kiln Use these clamps appropriately so there is not a mishap while opening the kiln This Tilt Model has a stand with a clamp attached to it where the kiln connects to ...

Page 7: ...or material that could catch fire Ensure that the kiln is centered on the stand On the Plus or clamshell style model make sure the kiln is clamped to the stand before opening or using the kiln 3 Plug the kiln into a plug on a 20a circuit and that nothing else is running on that circuit while the kiln is No Power strips or extension cords allowed All kilns perform best closer to the breaker box 4 K...

Page 8: ...your kiln While these are fast firing kilns they were not designed to go to high temps and hold for long periods of time The cause of this is that the kiln body is shrinking just a little bit more even though each kiln has been put into a kiln and pre fired to 1800F We are improving the temperature ratings of the fiber each year and soon these issues should disappear Patch is available to mend cra...

Page 9: ...o the back of the controller not the wall 3 Plug the controller into the wall This should be a DEDICATED 20a circuit Note ALL kilns perform best closer to the breaker box 4 Slide the thermocouple into the hole in the middle of the right side of the kiln It needs to protrude at least an inch into the kiln to read properly As shown in the picture the brown thermocouple wire should be bent in a loop ...

Page 10: ...s put in your first QUICK FIRING schedule This first program is to FULL FUSE for small pieces Next you will see what is to be entered Rate 1 500 degrees per hour Degrees F 1 1500 F temperature going to Hold 1 0 min hold time in hours and minutes Rate 2 FULL Degrees F 2 950 F Hold 2 30 min Rate 3 0 to end the program Never Leave a Firing Kiln Unattended A good home test for stress in the finished g...

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