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Step 7

 

  – Flue System

 

 

Fit the 200mm / 250mm liner assembly stub central to the hole in the top of the ZC Cabinet 
using the self-tapping screws (supplied), and fix to the top of the ZC Cabinet.  

When fitting the 150mm diameter S/S flue pipes, 200mm diameter Galv inner liners & 250mm 
Galv outer liners, use only flue components that comply with AS/NZS 2918:2001. 

As the flue system is assembled from the firebox up, one length at a time, start with the 
150mm S/S flue pipe.  Ensure the first length is fastened and sealed to the firebox.  Use the 
hole provided at the front of the firebox flue spigot.  All 150mm S/S flue pipes must be sealed 
and riveted together using at least 3 x S/S rivets in each joint.

As the 3 different diameters are joined, one length at a time, use S/S spacers between the S/S 
flue pipe and liners to ensure the correct spacing.  All flue pipes and liners require at least 3 x 
S/S rivets at each joint.

Depending upon the type of false chimney / termination being used, will determine the type of 
cowl and casing cover being used.  This will also dictate the type of venting to use, refer to fig 
3 & 4.

Once the flue system has been fitted and checked, a 25 x 25 x 5mm angle iron support (or 
similar non-combustible support) should be secured to the framing, 750mm above the floor 
protector to support the area directly behind the top of the fascia, refer to fig 10 & 11.

Now the cavity can be clad prior to the fascia being fitted, as mentioned above in Step 4.

Step 8

 

  – Fitting the Fascia and Fascia Spacer

 

 

Carefully fit the Fascia spacer frame (3 pieces) together using cotton gloves, so as not to mark 
the paint.  Locate over the 4 x ball clips and centralise if necessary.  The spacer frame is not 
screwed together, but is held in place by the fascia. 

Carefully lift and fit the fascia (not under the grill blades) using cotton gloves.  Locate centrally 
over the ball studs and gently push onto the studs until all are secure.  

Check the fit of all parts to ensure there are no gaps large enough, to cause a draught or heat 
loss. 

Re-fit the door & air control knob. 

Step 9 - Mantle details

A mantle can be made from combustible materials and made using the minimum / maximum sizes as 
per fig 14.

Summary of Contents for IS550

Page 1: ...JAYLINE IS550 ZERO CLEARANCE CABINET INSTALLATION INSTRUCTIONS August 2014...

Page 2: ...qualified installation technician Your dealer or heating specialist will be able to help with recommendations as well as advice on permits consents required for the installation in your area Please e...

Page 3: ...imber and lining products Floor Protector Hearth materials Vent Vents Other items as required Various fasteners products dependant on build type Step 2 Venting An air vent or vents are required on the...

Page 4: ...cladding should only be fitted once the ZC Cabinet firebox and flue system has been fitted and checked The remaining enclosure cladding can be standard cladding materials Please be aware the wall surf...

Page 5: ...th the front framing timber and are central within the cavity Drill screw the ZC Cabinet to the floor within 50mm of each corner Remove the door and air control knob from the firebox Fit the firebox i...

Page 6: ...ne the type of cowl and casing cover being used This will also dictate the type of venting to use refer to fig 3 4 Once the flue system has been fitted and checked a 25 x 25 x 5mm angle iron support o...

Page 7: ...s Height of top of floor protector above the exposed floor mm Projection mm From glass Remember the glass extends 80mm from the face of the 9mm Promina board Projection mm From 9mm Promina board 0 525...

Page 8: ...OSURE AND MUST BE VENTED TO OUTSIDE AIR THE BOTTOM EDGE OF THE LOWER VENT OR VENTS MUST BE NO MORE THAN 100mm ABOVE THE FLOOR AND HAVE A MINIMUM SURFACE AREA OF 10 000 SQ mm E G 200 X 100mm THE MESHED...

Page 9: ...Outer Liner 200mm Inner Liner Metal Flashing Non Combustible Top Plate e g 9mm Promina Board or thermal equivalent Height to suit Cowl Minimum FALSE CHIMNEY VENTED THROUGH 150 350 CASING COVER NOTE IT...

Page 10: ...q mm minimum e g 100mm x 200mm 25mm gap to combustible material minimum Non Combustible Top Plate e g 9mm Promina Board or thermal equivalent 200mm Inner Liner Minimum FALSE CHIMNEY VENTED THROUGH SID...

Page 11: ...850mm Minimum FRAMING REQUIREMENTS AS PER NZS 3604 SHOWING MINIMUM REQUIREMENTS FIGURE 7 645mm Minimum C L 545mm Minimum FIGURE 5 FIGURE 6...

Page 12: ...THER CLADDING ABOVE OR BESIDE THE PROMINA BOARD CAN BE STANDARD MATERIALS Figure 9 80mm C L 365mm MINIMUM CLEARANCE 25mm TO COMBUSTIBLES MINIMUM CLEARANCE 25mm TO COMBUSTIBLES MEASURED FROM THE GLASS...

Page 13: ...750mm 850mm MINIMUM 1160mm ABOVE FLOOR PROTECTOR Figure 11 DETAIL A SCALE 1 6 DETAIL B SCALE 1 6 2 X THERMAL INSULATION STRIPS MINIMUM ABOVE THE FLOOR PROTECTOR Figure 10...

Page 14: ...20mm 9mm Promina Board or thermal equivalent To be fitted to timber framing directly behind the fascia 9mm Promina Board or thermal equivalent 2 layers required Fitted directly below the ZC Cabinet on...

Page 15: ...m or heat shielding will be required IF HEAT SHIELDING IS REQUIRED PLEASE REFER TO AS NZS 2918 2001 150mm Maximum or heat shielding will be required 100mm Maximum or heat shielding will be required Fi...

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