Jay electronique RADIOSAFE Series Installation And User Manual Download Page 1

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Doc. ref :

333130A-EN

2018/01/05

Page 1 / 44

DRAFT R revision5

RADIOSAFE (RS)

series

Wireless safety logic signal

transmission system

Transmitter

RSEF

/ Receiver

RSRD

(HOUSING VERSION ONLY)

Installation and user manual

- Original version -

Transmitter

RSEF

Receiver

RSRD

Summary of Contents for RADIOSAFE Series

Page 1: ...5 Page 1 44 DRAFT R revision5 RADIOSAFE RS series Wireless safety logic signal transmission system Transmitter RSEF Receiver RSRD HOUSING VERSION ONLY Installation and user manual Original version Tra...

Page 2: ...to E10 on power up 16 5 1 5 Configuring the restart mode of transmitter RSEF 17 5 1 6 Receiver RSRD 18 5 2 General process 18 5 2 1 Safety delay 18 5 2 2 6 Wiring the components 19 Wiring the transmi...

Page 3: ...stry Canada 36 16 Appendices 37 Component dimensions mm 37 16 1 Technical characteristics 38 16 2 Transmitter RSEF 38 16 2 1 Receiver RSRD 39 16 2 2 Environmental data 40 16 3 Safety related parameter...

Page 4: ...ral systems are operating within a radius of 10 meters Please contact us for the case of dense installations It is not advisable to install the safety transmitter RSEF and safety receiver RSRD in the...

Page 5: ...transmitter ref RSEF Fig 1 supplied with o A SIM card already installed in the transmitter o A wave antenna ref VUA00xx o A BNC elbow ref VUB060 o A 50 cm antenna extender ref VUB170 o An installation...

Page 6: ...the transmitter RSEF The receiver RSRD stops operation of the machine when any of the following conditions are present Case 1 Deactivation of a safety input for example contact on a gate or an emerge...

Page 7: ...op time can be configured between 0 3 to 1 5s with dedicated software IMPORTANT According to Machinery directive section 4 1 1 EN ISO 13850 2015 this time delay must be determined by the risk assessme...

Page 8: ...inputs Connect an NC double contact emergency stop button to terminals 7 8 9 and 10 Connect an NO button Restart across the 24VDC and terminal No 17 Connect an NO button simulating an input across the...

Page 9: ...or light V3 of the transmitter should come on steady indicator light V1 should flash regularly radio transmission and indicator light V2 should be off if this indicator light flashes there is an error...

Page 10: ...tain 03 02 V GND 01 V 24VDC J3 Terminal block Communication Static outputs and Indicators Function Terminals Function RXD RS232 1 2 not used not connected TXD RS232 3 4 Configuration INPUT GND 5 6 Con...

Page 11: ...3 This supply voltage must be between 5 30VDC input 15 V and input16 V Insulation voltage 4400 VRMS Not isolated mode SW3 and SW2 must be in position 1 Terminal points 15 16 of J3 must be unconnected...

Page 12: ...unlock Emergency stop on the transmitter RSEF The transmitter RSEF should be ready to transmit and its green indicator light V1 should come on steady Step C On the safety transmitter RSEF Press on th...

Page 13: ...5 Modifying the product configuration Transmitter RSEF 5 1 General process 5 1 1 The various settings on the transmitter RSEF are made using a DIP switch and a validation button located inside the tra...

Page 14: ...he other setting has also been modified during this procedure as input check or restart mode each modified setting have to be performed one by one Radio channel programming table for 433 434MHz range...

Page 15: ...OFF 45 916 300 OFF OFF ON ON OFF ON 14 913 100 ON OFF ON ON OFF OFF 46 916 400 ON OFF ON ON OFF ON 15 913 200 OFF ON ON ON OFF OFF 47 916 500 OFF ON ON ON OFF ON 16 913 300 ON ON ON ON OFF OFF 48 916...

Page 16: ...put of the transmitter RSEF 2 the two indicator lights V1 and V2 flash alternately to indicate the system is on standby for validation 4 Press the validation button BPV indicator lights V1 and V2 go o...

Page 17: ...micro switch No 8 1 Deactivate the safety input of the transmitter RSEF 1 2 Using micro switch No 8 select the transmitter restart mode Automatic or Manual 3 Activate the safety input of the transmit...

Page 18: ...he complete shutdown This timer is activated after an emergency signal from the transmitter RSEF and also after a passive stop radio loss Total Tripping time Active stop time or Passive stop time Safe...

Page 19: ...on 4 2 1 NOTE 2 See correspondence between inputs of transmitter RSEF and outputs of receiver RSRD in section 4 2 4 Typical wiring diagram 6 1 1 with emergency stop palmswitch connected to safety inpu...

Page 20: ...Be sure to observe the min max wire sections listed below for electrical connection an Terminal blocks J1 J2 0 5 mm to 1 5 mm J3 0 25 mm to 1 5 mm USA Canada specifications for installation and conduc...

Page 21: ...eiver operating mode see chapter 6 2 6 Monitoring of main contactors 6 2 5 The input connected to terminals J3 07 08 is used to monitor the state of the contactor s connected to the RS1 RS2 safety out...

Page 22: ...T R revision5 Typical wiring diagram for receiver RSRD 6 2 7 Example with wired emergency stop palmswitch 6 2 8 IMPORTANT The emergency stop plamswitch must comply with the requirements of EN 60947 5...

Page 23: ...RAFT R revision5 Example with wired enabling handle 6 2 9 IMPORTANT The enabling handle must comply with the requirements of EN 60947 5 1 2004 A1 2009 EN ISO12100 and EN 60204 1 2016 standards Example...

Page 24: ...cator light of the column must not exceed 100 mA with 24VDC Should this be the case the indicator lights must be controlled by auxiliary relays IMPORTANT a standard indicator light column does not pro...

Page 25: ...on Connect a 0 5 amp delay action fuse protection device in series on input Vin No 4 24V DC of the transmitter Familiarise yourself with all the characteristics given in the technical characteristics...

Page 26: ...housing is used the antenna can be connected directly on the product using the BNC elbow supplied Under no circumstances the receiver RSRD shall be positioned with its electronic components facing dow...

Page 27: ...for example The transmitter RSEF is fitted with 2 extra outputs terminals 29 and 30 which deliver the power supply for the RF switch and the TTL output to control the RF switch It is necessary to wire...

Page 28: ...ired drill hole 15mm Antennas references VUA103AM with 3m cable VUA105AM with 5m cable Type insulated magnetic remote tuned BNC connection Approximate length 440mm Antennas references VUA103AV with 3m...

Page 29: ...BH with 2m cable VUA105BH with 5m cable VUA110BH with 10m cable Brand name ASTEL Frequency Range 860 960 MHz Antenna gain 4 dBi Type through insulated remote 1 2 wave BNC connection Approximate length...

Page 30: ...Channel inaccessible with 10mW Change radio channel 40 to 64 Abnormal operation Transmitter status V1 green V2 red V3 orange Message indicated by indicator lights Solution After transmitter power up...

Page 31: ...Error on MCUs Link with MCU no2 6 Error on MCUs EEPROM 7 Error on MCUs LOW VOLTAGE Check power supply 8 Error on MCUs RADIO 9 Error on MCUs Safety relay Every second Wired emergency stop button activ...

Page 32: ...mitter RSEF 12 1 Without unwiring the product proceed as detailed below 1 Switch off the power supply 2 Remove the front panel from the product Fig 1 3 Transmitter RSEF If the SIM card of the new tran...

Page 33: ...the antenna connection and check that it is clean and free of any oxidation Check the wiring of the receiver to electrical unit on power supply and machine and wiring of function outputs Check the co...

Page 34: ...mical electrical mechanical or other which are inappropriate or not covered by the order This warranty shall not apply where any modifications disassembly or additions have been made by the customer w...

Page 35: ...ning the components and antennas For class B Equipment This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC Rules These limits...

Page 36: ...tion with any other antenna or transmitter This radio transmitter IC 3393A RSEF has been approved by Industry Canada to operate with the antenna types listed below with the maximum permissible gain in...

Page 37: ...Doc ref 333130A EN 2018 01 05 Page 37 44 DRAFT R revision5 16 Appendices Component dimensions mm 16 1 Safety transmitter RSEF Safety receiver RSRD Housing version BNC plug in antennas VUB...

Page 38: ...SEF41 250 m Transmitter duty cycle class 4 up to 100 Electrical and functional characteristics Power supply voltage 24 VDC SELV PELV 20 In according to chapter 9 4 of IEC UL 61010 1 3rd edition the pr...

Page 39: ...cal emergency stop reaction time 60 ms Active stop time following activation of transmitter RSEF safety input 55 ms Safety Delay Enabling switch reaction time 30 ms Passive stop time 1 300 ms for emer...

Page 40: ...laboratories files Function tests error simulation a review of the source code and documents are performed List of standards see the document Declaration of conformity of the product EN ISO 13849 1 20...

Page 41: ...se values is based on the following assumptions Number of operating days per year dop 365d Number of operating hours per day hop 24h Operating frequency 1 h Product Parameters Results Transmitter RSEF...

Page 42: ...it can be turned over to a distributor who will handle proper disposal of the unit Electronic waste sorting will prevent possible negative impact on the environment resulting from inappropriate elimin...

Page 43: ...Doc ref 333130A EN 2018 01 05 Page 43 44 DRAFT R revision5 17 Declaration of conformity...

Page 44: ...Page 44 44 DRAFT R revision5 RADIOSAFE RS Appendix installation manual 333130 Ok Equipment operating Active radio link between transmitter and receiver Receiver indicator light feedback Stop Machine s...

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