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User Manual Javo Plus en Plus Extra Potmachine

Version 2015-1

3

7.3

Empty substrate bin ........................................................................................................................................ 21

7.4

Lubricate drill unit ........................................................................................................................................... 21

7.5

Elevator Blades Cleaning ................................................................................................................................. 22

7.6

Test safety circuit ............................................................................................................................................ 22

7.7

Fault list ........................................................................................................................................................... 22

7.8

Adjust substrate conveyor to larger stroke .................................................................................................... 23

7.9

Drawings and schemes.................................................................................................................................... 24

7.10  Spare parts ...................................................................................................................................................... 24
7.11  JavoNet ............................................................................................................................................................ 24
7.12  Customer support and advice ......................................................................................................................... 24

8 Disposal of machine or machine parts ......................................................................................................... 24
9 EG-conformity statement ............................................................................................................................ 25

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Summary of Contents for Plus

Page 1: ...rhout Holland T 31 0 252 343121 F 31 0 252 377423 info javo eu www javo eu All rights reserved The information provided herein may not be reproduced and or published in any form by print photo print microfilm or any other means whatsoever electronically or mechanically without the prior written authorisation of JAVO BV ...

Page 2: ...ble options Use only the information that applies to your machine Depending on the intensity of use and customer requirements this machine can be equipped with various options Contact your sales consultant Supplier details if not directly supplied by Javo BV Dealer stamp Javo BV is not responsible for any errors in this manual or the consequences thereof Javo BV is not liable for damage or consequ...

Page 3: ...nt 12 5 2 Facilities to take care of by the user 12 5 3 Mounting Connecting 12 5 4 Check elevator rotation direction 12 5 5 Check drill rotation direction 13 5 6 Check substrate conveyor tension 13 5 7 Check elevator belt tension 13 5 8 Set elevator and pottrack speed 14 5 9 Set brush height 14 5 10 Set substrate slide height 14 5 11 Set pottrack dimensions Plus 15 5 12 Set pottrack dimensions Plu...

Page 4: ...ill unit 21 7 5 Elevator Blades Cleaning 22 7 6 Test safety circuit 22 7 7 Fault list 22 7 8 Adjust substrate conveyor to larger stroke 23 7 9 Drawings and schemes 24 7 10 Spare parts 24 7 11 JavoNet 24 7 12 Customer support and advice 24 8 Disposal of machine or machine parts 24 9 EG conformity statement 25 ...

Page 5: ...n placing multiple machines in one line the entire line must be properly CE marked before using this machine Untill proper CE Marking of the line is carried out commissioning of this machine is prohibited Specifications Voltage 400Volt 50Hz 3 N PE 220Volt 60Hz Machine connection 16A 5pole Power consumption 3 kW Switched socket 1x 16A 5 pole Weight Plus 1200 kg Plus Extra 2000 kg Height conveyor Pl...

Page 6: ... is not suitable to be used outside Electrical components are only splash proof Keep the machine away from rain and moisture When using the machine in a humid environment is unavoidable you should use an RCD 8 Keep hands hair loose clothing and or jewellery away from moving parts of the machine Wear appropriate clothing without loose parts Wear non slip work shoes 9 As long as the machine is on no...

Page 7: ...safety shoes and safety glasses Wear during cleaning and maintenance work on this machine also safety gloves and protective clothing Warning Important points and or instructions regarding safety and or injury prevention are marked with this warning sign Dangerous electrical voltage Dangerous electrical voltage present Risk of crushing Danger of moving or rotating parts It is forbidden to wear Loos...

Page 8: ... Description of the machine 3 1 Machine overview Plus A Substrate bin B Elevator C Drill D Pottrack E Pot erector optional F Conveyor optional Plus Extra A Substrate bin B Elevator C Drill D Pottrack E Pot erector optional F Conveyor optional A B C D E F A B C D E F ...

Page 9: ...User Manual Javo Plus en Plus Extra Potmachine Version 2015 1 8 3 2 Outline drawing with main dimensions Plus Plus Extra LXWXH 4950x2400x2250 mm 1600 2000 4200 ...

Page 10: ... cap 204 5032 Plus Extra only Necessary from drill diameter 16cm 1 390 rpm drill motor motor axis 19mm Plus Extra only Drill bushing motor axis 19mm Plus Extra only Drill axis 19mm from drill 16cm Drill bushing motor axis 19mm Plus Extra only Drill axis 14mm up to drill 15cm Double drilling impossible Insertion possible If the rod under the pottrack is adjusted The orbital rail needs to be divided...

Page 11: ...n D Emergency stop button At the electrical cabinet of the machine these buttons and connectors are placed A Stopped Error indication B Belt off on C Elevator off on D Pottrack off on E Drill off on F Main switch G Speed pottrack H Speed elevator I Continuous power IN J Switched power OUT K Switched power OUT pot stock belt L Switched power OUT optional M Continuous power OUT optional E F G H I D ...

Page 12: ...ed to be lifted the state of the machine should be checked Make sure the path to be travelled is free so the machine can be moved to the desired position without obstacles If the machine is to be lifted for movement outside the company please contact your dealer or contact a professional shipping company Before the machine can be moved the conveyor belt must be removed The machine must be transpor...

Page 13: ...ply 400 Volt 3 Phase Neutral Earth N America 208 220V 60Hz 5 3 Mounting Connecting If applicable the components supplied are to be mounted on the machine Make sure that the moving parts are free If the machine is complete it can be connected by a competent person to the power supply Keep hands hair loose clothing and or jewellery away from moving parts of the machine Wear appropriate clothing with...

Page 14: ...bstrate conveyor tension Check the substrate conveyor belt tension before you start working with the machine Procedure 1 Check the substrate conveyor belt tension The correct tension is obtained when the belt in the middle deflects 40mm 2 Adjust the belt tension if necessary a Loosen the four screws B to the block bearings b The tension can be adjusted by simultaneously turning both sides of the g...

Page 15: ...evator speed with potentiometer B 5 9 Set brush height Set the brush height before you start working with the machine The brush wiper controls the amount of soil on top of the pot Procedure 1 Check the brush height in comparison with the pot 2 When the speed needs to be adjusted a Loosen clamp B b Set the desired brush height with crank A i The more substrate on top of the pot the stronger the pre...

Page 16: ...inst the pot take a 3mm space on both sides Make sure the pottrack can be started the pottrack has to rotate free of obstacles 5 12 Set pottrack dimensions Plus X Set the pottrack dimensions before you start working with the machine There are three different adjustment possibilities rim height A rear support for the pot B and pot diameter C The pottrack can be adjusted in three ways using the supp...

Page 17: ...e C has a drill hole with a diameter of approximately 10 mm larger than the drill This drill plate is to be mounted to the bottom side of rods D with 2 locknuts The depth of the hole depends on the position of the drill which is adjustable Adjust the depth by placing drill B in drill shaft A Recommended distance of drill point under the drill plate is 1 2 cm Procedure height adjustment 1 Loosen cl...

Page 18: ...l cover height with swivel C The protective cover of the drill is important for the safety of the machine operator 5 15 Set substrate valve Set the substrate valve before you start working with the machine Substrate is rolled from the elevator to the substrate valve The purpose of the valve is to control the substrate into the direction of the pots Procedure 1 Loosen clamp A 2 Set the substrate va...

Page 19: ...screwing the M8 bolts a Leave the M8 bolts in the frame and lift the plates out 3 Disassemble the end bracket B 4 Remove the support 5 Assemble the support at the place where the left plate has been removed from the pottrack 6 Move the expiration to the place where the plates C have been removed 7 Tighten the M8 bolts and insert the rod where the plastic tip is attached to the bottom of the pottra...

Page 20: ... and checked Consult your dealer if the machine is not functioning properly 6 1 Start Start procedure 1 Turn on the main power at the electrical cabinet a Stop Error indication lamp will lit 2 Turn on the drill potttrack and elevator with switches at the electrical cabinet 3 Press the blue reset button C 4 Press the green button B on the control panel to start the machine 6 2 Stop Stop procedure 1...

Page 21: ...ional person who can operate the emergency stop 7 1 Required tools and equipment A set of keys is included with the machine consisting of A Allan key 4 mm B Door key C Spanner 24 27mm D Spanner 17 19mm E Spanner 10 13mm 7 2 Preventive Maintenance For the following maintenance instructions normal use is considered With heavy use or use under extreme conditions maintenance should be performed at sho...

Page 22: ...nd pull the substrate slide out 6 Wipe substrate from under the machine 7 Place the substrate slide back in place tighten the wing nut and place the cover Do not clean with water but use compressed air and or a brush Do not use sharp tools to prevent tire damage 7 4 Lubricate drill unit The drilling unit must be lubricated Procedure 1 Spray the sliding bar A after every 320 hours of operation with...

Page 23: ...use Action Solution Motor fault mains voltage deviates more than 10 of the rated motor voltage Provide the correct voltage Too high cooling air temperature Provide cool air Poor cable connection check the cable connection and repair if necessary Blown fuse Replace fuse Too little cooling air caused by a clogged cooling air passage Ensure proper inlet and outlet of the cooling air Frequency control...

Page 24: ...provided is not enough Soilslide is set too low Set the soil slide higher Soilslide is set too low and a tunnel is build up above the soil conveyor Set the soil slide higher belt slipping Check conveyor tension Substrate conveyor is delivering not enough substrate Follow procedure section 7 8 Belt slipping Check tension Sensors dirty Clean sensors Adjust the sensitivity Outflow mouth clogged Clean...

Page 25: ...gth if applicable and the desired number of pieces 7 11 JavoNet We recommend you to register your machine on JavoNet This way you get online access to all technical drawings and documents pertaining to your machine Visit our website www javo eu for more information and to request an account 7 12 Customer support and advice Our technical department will answer your other questions about repair and ...

Page 26: ...ign Part 1 Basic terminology methodology NPR ISO TR 14121 2 2010 Safety of machinery Risk assessment Part 2 Practical guidance and examples of methods NEN EN ISO 13857 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs NEN EN 13850 Safety of machinery Emergency stop Principles for design NEN EN 953 Safety of machinery Guards General requirements...

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