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A WILKINSON STAR PRODUCT                                                                                                                                    10-17 ISSUE 3 

to lengthen service life of arc welding machine. 

Troubleshooting 

Before  arc  welding  machines  are  dispatched  from 
the  factory,  they  have  already  been  checked 
thoroughly.  The  machine  should  not  be  tampered 
with  or  altered.  Maintenance  must  be  carried  out 
carefully. If any wire becomes loose or is misplaced, 
it maybe potential danger to user! 

Only  professional  maintenance  personnel  should 
repair the machine! 

Ensure  the  power  is  disconnected  before  working 
on the machine. Always wait 5 minutes after power 
switch off before opening the case. 

 

 

MODEL 

MIG 270 

MIG 350 

MIG 450 

Input Voltage 

1ph 230V 50/60Hz 

3ph 400V 50/60Hz 

Ieff (A)                             MIG 
                                       MMA 

28.9 
28.9 

13.2 
13.2 

27 
25 

Input Power (kVA)         MIG 
                                       MMA 

12.1 
12.1 

15 
15 

18.7 
19.4 

Output Voltage Range (V) 

11 – 29 

15 – 36 

15 – 40 

Output Current (A)        MIG  
                                       MMA  

30 - 270 
20 - 250 

 50 - 350 
 20 - 350 

 60 - 450 

30 - 400 

No Load Voltage (V) 

54 

65 

62 

Wire feed speed range 

0-16m/min  

0-18m/min  

1-18m/min 

Duty Cycle 

MIG 270 @ 30% 

MMA 250 @ 50% 

MIG 350 @ 40% 

MMA 350 @ 40% 

MIG 400 @ 100% 
MMA 400 @ 80% 

Suitable Wire Size (mm) 

0.6 – 1.2mm 

0.6 – 1.2mm 

0.6 – 1.6mm 

Wire Spool Size (mm/Kg) 

300mm/15Kg 

Dimensions (L x W x H mm) 

1020 x 505 x 1460 

1020 X 505 X 1460 

1020 X 505 X 1460 

Assembled Weight (kg) 

101 

125 

129 

Protection/Insulation Class 

IP21S/F 

IP21S/F 

IP21S/F 

Reference standard 

IEC 60974-1  

8  TECHNICAL PARAMETERS 

Summary of Contents for JM-200PFC

Page 1: ...A WILKINSON STAR PRODUCT 10 17 ISSUE 3 ...

Page 2: ...T 10 17 ISSUE 3 Contents Section Title Page 1 Your new product 3 2 Safety 4 3 Product overview 6 4 Panel layouts 7 5 Unpacking 9 6 Input and output connections 9 7 Maintenance and troubleshooting 10 8 Technical Parameters 11 ...

Page 3: ...tails from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts Date purchased ________________________________________ From where ________________________________________ Serial Number ________________________________________ The serial number will normally be located on the equipment data plate on ...

Page 4: ... wrap cables over your body Ensure that you take additional safety precautions when you are welding in electrically hazardous conditions such as damp environments wearing wet clothing and metal structures Try to avoid welding in cramped or restricted positions Ensure that the equipment is well maintained Repair or replace damaged or defective parts immediately Carry out any regular maintenance in ...

Page 5: ...ading and feeding wire during set up and operation When feeding wire be careful to avoid pointing it at other people or toward your body Always ensure machine covers and protective devices are in operation Precautions against fire and explosion Avoid causing fires due to sparks and hot waste or molten metal Ensure that appropriate fire safety devices are available near the cutting welding area Rem...

Page 6: ...ing facility Handling of Compressed gas cylinders and regulators All cylinders and pressure regulators used in welding operations should be handled with care Never allow the electrode electrode holder or any other electrically hot parts to touch a cylinder Keep your head and face away from the cylinder valve outlet when opening the cylinder valve Always secure the cylinder safely Never deface or a...

Page 7: ...r vent 6 Output terminal To connect the Interconnection cable 7 Control cable connector 8 Output terminal To connect the work clamp 9 2T 4T Selector 10 Gas purge Weld selector 11 Inductance control 12 Crater voltage control 13 Digital voltmeter 14 Mains indicator and Over heat indicator Rear view 15 Input cable gland 16 Air vent 17 Auxiliary socket for water cooler unit 18 Mains switch ...

Page 8: ...utton 21 Torch connector 22 Water connections 23 Voltage control Wire Feed unit Right side view 1 Shield gas connection 2 Torch holder 3 Control Cable 4 Water connection 5 Water connection 6 Welding cable connection 7 Welding wire spool cover 8 Interconnection cable Left side view 9 Wire feed assembly ...

Page 9: ...ositive terminal MMA welding Insert the cable plug with electrode holder into the socket on the front panel of the welding machine and tighten it clockwise Insert the cable plug of the work return lead into the ve socket on the front panel of the welding machine and tighten it clockwise Select the MMA mode with the selector switch Switch on the machine and adjust the MMA current control to the req...

Page 10: ... The owner of the equipment is required to return the equipment to a suitable recycling facility or to Starparts for the correct recycling of the product 7 MAINTENANCE AND TROUBLESHOOTING The following operation requires sufficient professional knowledge on electric aspects and comprehensive safety knowledge Make sure the input cable of the machine is disconnected from the electricity supply and w...

Page 11: ...re opening the case MODEL MIG 270 MIG 350 MIG 450 Input Voltage 1ph 230V 50 60Hz 3ph 400V 50 60Hz Ieff A MIG MMA 28 9 28 9 13 2 13 2 27 25 Input Power kVA MIG MMA 12 1 12 1 15 15 18 7 19 4 Output Voltage Range V 11 29 15 36 15 40 Output Current A MIG MMA 30 270 20 250 50 350 20 350 60 450 30 400 No Load Voltage V 54 65 62 Wire feed speed range 0 16m min 0 18m min 1 18m min Duty Cycle MIG 270 30 MM...

Page 12: ...A WILKINSON STAR PRODUCT 10 17 ISSUE 3 MIG MAG Series MIG 270 Order code ZXJM 272 MIG 350 Order code ZXJM 352 MIG 450 Order code ZXJM 452 Wilkinson Star Limited ...

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