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A WILKINSON STAR PRODUCT                                                                                                                                    10-17 ISSUE 3 

Wire Feed unit 

Front view 

19 

Wire speed control 

20 

Wire inch button 

21 

Torch connector 

22 

Water connections 

23 

Voltage control 

 

 

 

 

Wire Feed unit 

Right side view 

Shield gas connection 

Torch holder 

3 

Control Cable 

Water connection 

Water connection 

Welding cable connection 

Welding wire spool cover 

Interconnection cable 

 

 

 

Left side view 

 

Wire feed assembly 

Summary of Contents for JM-200PFC

Page 1: ...A WILKINSON STAR PRODUCT 10 17 ISSUE 3 ...

Page 2: ...T 10 17 ISSUE 3 Contents Section Title Page 1 Your new product 3 2 Safety 4 3 Product overview 6 4 Panel layouts 7 5 Unpacking 9 6 Input and output connections 9 7 Maintenance and troubleshooting 10 8 Technical Parameters 11 ...

Page 3: ...tails from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts Date purchased ________________________________________ From where ________________________________________ Serial Number ________________________________________ The serial number will normally be located on the equipment data plate on ...

Page 4: ... wrap cables over your body Ensure that you take additional safety precautions when you are welding in electrically hazardous conditions such as damp environments wearing wet clothing and metal structures Try to avoid welding in cramped or restricted positions Ensure that the equipment is well maintained Repair or replace damaged or defective parts immediately Carry out any regular maintenance in ...

Page 5: ...ading and feeding wire during set up and operation When feeding wire be careful to avoid pointing it at other people or toward your body Always ensure machine covers and protective devices are in operation Precautions against fire and explosion Avoid causing fires due to sparks and hot waste or molten metal Ensure that appropriate fire safety devices are available near the cutting welding area Rem...

Page 6: ...ing facility Handling of Compressed gas cylinders and regulators All cylinders and pressure regulators used in welding operations should be handled with care Never allow the electrode electrode holder or any other electrically hot parts to touch a cylinder Keep your head and face away from the cylinder valve outlet when opening the cylinder valve Always secure the cylinder safely Never deface or a...

Page 7: ...r vent 6 Output terminal To connect the Interconnection cable 7 Control cable connector 8 Output terminal To connect the work clamp 9 2T 4T Selector 10 Gas purge Weld selector 11 Inductance control 12 Crater voltage control 13 Digital voltmeter 14 Mains indicator and Over heat indicator Rear view 15 Input cable gland 16 Air vent 17 Auxiliary socket for water cooler unit 18 Mains switch ...

Page 8: ...utton 21 Torch connector 22 Water connections 23 Voltage control Wire Feed unit Right side view 1 Shield gas connection 2 Torch holder 3 Control Cable 4 Water connection 5 Water connection 6 Welding cable connection 7 Welding wire spool cover 8 Interconnection cable Left side view 9 Wire feed assembly ...

Page 9: ...ositive terminal MMA welding Insert the cable plug with electrode holder into the socket on the front panel of the welding machine and tighten it clockwise Insert the cable plug of the work return lead into the ve socket on the front panel of the welding machine and tighten it clockwise Select the MMA mode with the selector switch Switch on the machine and adjust the MMA current control to the req...

Page 10: ... The owner of the equipment is required to return the equipment to a suitable recycling facility or to Starparts for the correct recycling of the product 7 MAINTENANCE AND TROUBLESHOOTING The following operation requires sufficient professional knowledge on electric aspects and comprehensive safety knowledge Make sure the input cable of the machine is disconnected from the electricity supply and w...

Page 11: ...re opening the case MODEL MIG 270 MIG 350 MIG 450 Input Voltage 1ph 230V 50 60Hz 3ph 400V 50 60Hz Ieff A MIG MMA 28 9 28 9 13 2 13 2 27 25 Input Power kVA MIG MMA 12 1 12 1 15 15 18 7 19 4 Output Voltage Range V 11 29 15 36 15 40 Output Current A MIG MMA 30 270 20 250 50 350 20 350 60 450 30 400 No Load Voltage V 54 65 62 Wire feed speed range 0 16m min 0 18m min 1 18m min Duty Cycle MIG 270 30 MM...

Page 12: ...A WILKINSON STAR PRODUCT 10 17 ISSUE 3 MIG MAG Series MIG 270 Order code ZXJM 272 MIG 350 Order code ZXJM 352 MIG 450 Order code ZXJM 452 Wilkinson Star Limited ...

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