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A WILKINSON STAR PRODUCT                                                                                                                                    10-17 ISSUE 3 

those for domestic use where electricity is provided 
via  the  low  voltage  public  distribution  system. 
Difficulties  may  arise  in  assuring  class  A 
electromagnetic  compatibility  for  systems  installed 
in  domestic  locations  due  to  conducted  and 
radiated emissions. 

In  the  case  of  electromagnetic  problems,  it  is  the 
responsibility of the user to resolve the situation. It 
may  be  necessary  to  shield  the  equipment  and  fit 
suitable filters on the mains supply. 

LF Declaration 

Consult  the  data  plate  on  the  equipment  for  the 
power supply requirements. 

Due  to  the  elevated  absorbance  of  the  primary 
current from the power supply network, high power 
systems affect the quality of power provided by the 
network.  Consequently,  connection  restrictions  or 
maximum  impedance  requirements  permitted  by 
the network at the public network connection point 
must be applied to these systems. 

In  this  case  the  installer  or  the  user  is  responsible 
for  ensuring  the  equipment  can  be  connected, 
consulting the electricity provider if necessary. 

Materials and their disposal 

The  equipment  is  manufactured  with  materials, 
which  do  not  contain  any  toxic  or  poisonous 
materials dangerous to the operator.  

When  the  equipment  is  scrapped,  it  should  be 
dismantled separating components according to the 
type of materials. 

Do  not  dispose  of  the  equipment  with  normal 
waste.  The  European  Directive  2002/96/EC  on 
Waste  Electrical  and  Electronic  Equipment  states 
the electrical equipment that has reached its end of 
life must be collected separately and returned to an 
environmentally compatible recycling facility. 

Handling of Compressed gas cylinders and 
regulators 

All  cylinders  and  pressure  regulators  used  in 

welding operations should be handled with care. 

Never  allow  the  electrode,  electrode  holder or any 
other electrically “hot” parts to touch a cylinder. 

Keep  your  head  and  face  away  from  the  cylinder 
valve outlet when opening the cylinder valve. 

Always secure the cylinder safely 

Never deface or alter any cylinder 

3  PRODUCT OVERVIEW 

The MIG Series is a range of single and three phase 
inverter power sources with separate wire feed unit 
is a range that can provide MIG, MMA and gas less 
self- shielded welding options. With the wire feed 
interconnections it canbe used to weld in a wide 
radius. 
The IGBT power devices with unique control mode 
provides excellent reliability with a high duty cycle. 
The system has a closed loop feedback control, 
constant voltage output, which allows it to operate 
with a wide tolerance to mains fluctuation, within 
±15%. 
They have continuously adjustable welding voltage 
and current, to provide excellent welding 
characteristics. 
Adopting a unique welding dynamic characteristic 
control circuit in MIG, provides a stable arc, low 
spatter, excellent weld appearance and high 
welding efficiency. 
By removing the ball at the end of the wire after 
welding, a high no-load voltage, and slow wire feed 
at the start presents exceptional arc starting. 
The machines also have a very stable welding 
current in MMA, excellent arc ignition, and can be 
used with a wide variety of welding electrodes. 
Their high inverter frequency greatly reduces the 
volume and weight of the welder and the great 
reduction in magnetic and resistance loss obviously 
enhances the welding efficiency and energy saving 
effect. 
Switching frequency is beyond audio range, which 
almost eliminates noise pollution.

 

 

Summary of Contents for JM-200PFC

Page 1: ...A WILKINSON STAR PRODUCT 10 17 ISSUE 3 ...

Page 2: ...T 10 17 ISSUE 3 Contents Section Title Page 1 Your new product 3 2 Safety 4 3 Product overview 6 4 Panel layouts 7 5 Unpacking 9 6 Input and output connections 9 7 Maintenance and troubleshooting 10 8 Technical Parameters 11 ...

Page 3: ...tails from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts Date purchased ________________________________________ From where ________________________________________ Serial Number ________________________________________ The serial number will normally be located on the equipment data plate on ...

Page 4: ... wrap cables over your body Ensure that you take additional safety precautions when you are welding in electrically hazardous conditions such as damp environments wearing wet clothing and metal structures Try to avoid welding in cramped or restricted positions Ensure that the equipment is well maintained Repair or replace damaged or defective parts immediately Carry out any regular maintenance in ...

Page 5: ...ading and feeding wire during set up and operation When feeding wire be careful to avoid pointing it at other people or toward your body Always ensure machine covers and protective devices are in operation Precautions against fire and explosion Avoid causing fires due to sparks and hot waste or molten metal Ensure that appropriate fire safety devices are available near the cutting welding area Rem...

Page 6: ...ing facility Handling of Compressed gas cylinders and regulators All cylinders and pressure regulators used in welding operations should be handled with care Never allow the electrode electrode holder or any other electrically hot parts to touch a cylinder Keep your head and face away from the cylinder valve outlet when opening the cylinder valve Always secure the cylinder safely Never deface or a...

Page 7: ...r vent 6 Output terminal To connect the Interconnection cable 7 Control cable connector 8 Output terminal To connect the work clamp 9 2T 4T Selector 10 Gas purge Weld selector 11 Inductance control 12 Crater voltage control 13 Digital voltmeter 14 Mains indicator and Over heat indicator Rear view 15 Input cable gland 16 Air vent 17 Auxiliary socket for water cooler unit 18 Mains switch ...

Page 8: ...utton 21 Torch connector 22 Water connections 23 Voltage control Wire Feed unit Right side view 1 Shield gas connection 2 Torch holder 3 Control Cable 4 Water connection 5 Water connection 6 Welding cable connection 7 Welding wire spool cover 8 Interconnection cable Left side view 9 Wire feed assembly ...

Page 9: ...ositive terminal MMA welding Insert the cable plug with electrode holder into the socket on the front panel of the welding machine and tighten it clockwise Insert the cable plug of the work return lead into the ve socket on the front panel of the welding machine and tighten it clockwise Select the MMA mode with the selector switch Switch on the machine and adjust the MMA current control to the req...

Page 10: ... The owner of the equipment is required to return the equipment to a suitable recycling facility or to Starparts for the correct recycling of the product 7 MAINTENANCE AND TROUBLESHOOTING The following operation requires sufficient professional knowledge on electric aspects and comprehensive safety knowledge Make sure the input cable of the machine is disconnected from the electricity supply and w...

Page 11: ...re opening the case MODEL MIG 270 MIG 350 MIG 450 Input Voltage 1ph 230V 50 60Hz 3ph 400V 50 60Hz Ieff A MIG MMA 28 9 28 9 13 2 13 2 27 25 Input Power kVA MIG MMA 12 1 12 1 15 15 18 7 19 4 Output Voltage Range V 11 29 15 36 15 40 Output Current A MIG MMA 30 270 20 250 50 350 20 350 60 450 30 400 No Load Voltage V 54 65 62 Wire feed speed range 0 16m min 0 18m min 1 18m min Duty Cycle MIG 270 30 MM...

Page 12: ...A WILKINSON STAR PRODUCT 10 17 ISSUE 3 MIG MAG Series MIG 270 Order code ZXJM 272 MIG 350 Order code ZXJM 352 MIG 450 Order code ZXJM 452 Wilkinson Star Limited ...

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