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A WILKINSON STAR PRODUCT                                                                                                                                    10-17 ISSUE 3 

2  SAFETY 

These general safety norms cover both arc welding 
machines  and  plasma  cutting  machines  unless 
otherwise noted. 

The equipment must only be used for the purpose 
it was designed for. Using it in any other way could 
result  in  damage  or  injury  and  in  breach  of  the 
safety rules. 

Only  suitably  trained  and  competent  persons 
should  use  the  equipment.  Operators  should 
respect the safety of other persons. 

Prevention against electric shock 

The  equipment  should  be  installed  by  a  qualified 
person and in accordance with current standards in 
operation.  It  is  the  users  responsibility  to  ensure 
that  the  equipment  is  connected  to  a  suitable 
power  supply.  Consult  with  your  utility  supplier  if 
required  

If  earth  grounding  of  the  work  piece  is  required, 
ground it directly with a separate cable. 

Do  not  use  the  equipment  with  the  covers 
removed. 

Do not touch live electrical parts or parts which are 

electrically charged. 

Turn off all equipment when not in use. 

Cables  (both  primary  supply  and  welding)  should 
be regularly checked for damage and overheating. 
Do not use worn, damaged, under sized, or poorly 
jointed cables. 

Ensure  that  you  wear  the  correct  protective 
clothing, gloves, head and eye protection. 

Insulate  yourself  from  work  and  ground  using  dry 
insulating  mats  or  covers  big  enough  to  prevent 
any physical contact with the work ground. 

Never  touch  the  electrode  if  you  are  in  contact 
with the work ground, or another electrode from a 
different machine. 

Do not wrap cables over your body. 

Ensure that you take additional safety precautions 
when  you  are  welding  in  electrically  hazardous 
conditions  such  as  damp  environments,  wearing 
wet  clothing,  and  metal  structures.  Try  to  avoid 
welding in cramped or restricted positions. 

Ensure  that  the  equipment  is  well  maintained. 
Repair  or  replace  damaged  or  defective  parts 
immediately. Carry out any regular maintenance in 
accordance with the manufacturers instructions. 

Safety against fumes and welding gases 

Locate the equipment in a well-ventilated position. 

Keep  your  head  out of  the fumes.  Do  not  breathe 
the fumes. 

Ensure  the  welding  zone  is  in  a  well-ventilated 
area.  If  this  is  not  possible  provision  should  be 
made for suitable fume extraction. 

If ventilation is poor, wear an approved respirator. 

Read  and  understand  the  Material  Safety  Data 
Sheets 

(MSDS’s) 

and 

the 

manufacturer’s 

instructions  for  metals,  consumable,  coatings, 
cleaners, and de-greasers. 

Do  not  weld  in  locations  near  any  de-greasing, 
cleaning,  or  spraying  operations.  Be  aware  that 
heat and rays of the arc can react with vapours to 
form highly toxic and irritating gases. 

Do not weld on coated metals, unless the coating is 
removed  from  the  weld  area,  the  area  is  well 
ventilated,  and  while  wearing  an  air-supplied 
respirator.  The  coatings  on  many  metals  can  give 
off toxic fumes if welded. 

Prevention against burns and radiation 

Arc rays from the welding process produce intense, 
visible  and  invisible  (ultraviolet  and  infrared)  rays 
that can burn eyes and skin. 

Wear  an  approved  welding  helmet  fitted  with  a 
proper shade of filter lens to protect your face and 
eyes when welding or watching. 

Wear  approved  safety  glasses  with  side  shields 
under your helmet. 

Summary of Contents for JM-200PFC

Page 1: ...A WILKINSON STAR PRODUCT 10 17 ISSUE 3 ...

Page 2: ...T 10 17 ISSUE 3 Contents Section Title Page 1 Your new product 3 2 Safety 4 3 Product overview 6 4 Panel layouts 7 5 Unpacking 9 6 Input and output connections 9 7 Maintenance and troubleshooting 10 8 Technical Parameters 11 ...

Page 3: ...tails from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts Date purchased ________________________________________ From where ________________________________________ Serial Number ________________________________________ The serial number will normally be located on the equipment data plate on ...

Page 4: ... wrap cables over your body Ensure that you take additional safety precautions when you are welding in electrically hazardous conditions such as damp environments wearing wet clothing and metal structures Try to avoid welding in cramped or restricted positions Ensure that the equipment is well maintained Repair or replace damaged or defective parts immediately Carry out any regular maintenance in ...

Page 5: ...ading and feeding wire during set up and operation When feeding wire be careful to avoid pointing it at other people or toward your body Always ensure machine covers and protective devices are in operation Precautions against fire and explosion Avoid causing fires due to sparks and hot waste or molten metal Ensure that appropriate fire safety devices are available near the cutting welding area Rem...

Page 6: ...ing facility Handling of Compressed gas cylinders and regulators All cylinders and pressure regulators used in welding operations should be handled with care Never allow the electrode electrode holder or any other electrically hot parts to touch a cylinder Keep your head and face away from the cylinder valve outlet when opening the cylinder valve Always secure the cylinder safely Never deface or a...

Page 7: ...r vent 6 Output terminal To connect the Interconnection cable 7 Control cable connector 8 Output terminal To connect the work clamp 9 2T 4T Selector 10 Gas purge Weld selector 11 Inductance control 12 Crater voltage control 13 Digital voltmeter 14 Mains indicator and Over heat indicator Rear view 15 Input cable gland 16 Air vent 17 Auxiliary socket for water cooler unit 18 Mains switch ...

Page 8: ...utton 21 Torch connector 22 Water connections 23 Voltage control Wire Feed unit Right side view 1 Shield gas connection 2 Torch holder 3 Control Cable 4 Water connection 5 Water connection 6 Welding cable connection 7 Welding wire spool cover 8 Interconnection cable Left side view 9 Wire feed assembly ...

Page 9: ...ositive terminal MMA welding Insert the cable plug with electrode holder into the socket on the front panel of the welding machine and tighten it clockwise Insert the cable plug of the work return lead into the ve socket on the front panel of the welding machine and tighten it clockwise Select the MMA mode with the selector switch Switch on the machine and adjust the MMA current control to the req...

Page 10: ... The owner of the equipment is required to return the equipment to a suitable recycling facility or to Starparts for the correct recycling of the product 7 MAINTENANCE AND TROUBLESHOOTING The following operation requires sufficient professional knowledge on electric aspects and comprehensive safety knowledge Make sure the input cable of the machine is disconnected from the electricity supply and w...

Page 11: ...re opening the case MODEL MIG 270 MIG 350 MIG 450 Input Voltage 1ph 230V 50 60Hz 3ph 400V 50 60Hz Ieff A MIG MMA 28 9 28 9 13 2 13 2 27 25 Input Power kVA MIG MMA 12 1 12 1 15 15 18 7 19 4 Output Voltage Range V 11 29 15 36 15 40 Output Current A MIG MMA 30 270 20 250 50 350 20 350 60 450 30 400 No Load Voltage V 54 65 62 Wire feed speed range 0 16m min 0 18m min 1 18m min Duty Cycle MIG 270 30 MM...

Page 12: ...A WILKINSON STAR PRODUCT 10 17 ISSUE 3 MIG MAG Series MIG 270 Order code ZXJM 272 MIG 350 Order code ZXJM 352 MIG 450 Order code ZXJM 452 Wilkinson Star Limited ...

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