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EVOLVE 200 USER MANUAL

1.2 Front panel general descriptions

1.2.1 Button descriptions

BUTTON1-MODE

：

Mode change

BUTTON2-2T/4T

：

Welding operate mode change

BUTTON3-PROG

：

Welding materials selection

BUTTON4-SETTINGJOB

：

Welding technology parameter selection

1.2.2 Knob

KNOB1: Current and wire speed knob

KNOB2: Voltage and ARC length knob

1.2.3 Front panel commands descriptions

FRONT PANEL COMANDS DESCRIPTIONS

Fig.1

KNOB 2

BUTTON2 2T/4T

switch

BUTTON4 SETTING/JOB

BUTTON1 MODE

BUTTON3 PROG.

switch

DISPLAY LCD

KNOB 1

Summary of Contents for EVOLVE 200

Page 1: ...EVOLVE 200 USER MANUAL EVOLVE 200 USER MANUAL REV 20201219 ...

Page 2: ... Welding technology parameter selection instruction 14 2 5 Welding storage group selection instructions 14 2 6 MMA welding function instructions 15 2 7 TIG welding function instructions 21 2 8 MIG welding function instructions 28 3 Instructions for MOBILE Application 39 3 1 REMOTE CONTROLS 39 3 2 REMOTE CONTROL APP MOBILE 40 4 Torch and remote control available 40 4 1 Remote control connection 41 ...

Page 3: ...fully 1 JASIC has the right to revise this manual at any time without prior notice 2 Though contents in this manual have been carefully checked inaccuracies might have occurred For any inaccuracy please contact us 3 This manual was released in Nov 2020 SHENZHEN JASIC TECHNOLOGY CO LTD Address No 3 Qinglan 1st Road Pingshan District Shenzhen Guangdong China Postcode 518118 Tel 0755 29651666 Fax 075...

Page 4: ... this product please contact your local city office your household waste disposal service or the shop where you purchased the product 1 1 2 Safety Precautions WELDING AND ARC CUTTING CAN BE HARMFUL TO YOURSELF AND OTHERS The user must therefore be educated against the hazards summarized below deriving from welding operations ELECTRIC SHOCK May be fatal Install and earth the welding machine accordi...

Page 5: ... beyond said limit users must therefore implement all precautions required by law PACEMAKERS The magnetic fields created by high currents may affect the operation of pacemakers Wearers of vital electronic equipment pacemakers should consult their physician before beginning any arc welding cutting gouging or spot welding operations EXPLOSIONS Do not weld in the vicinity of containers under pressure...

Page 6: ...tate occurs under the condition specified in below table Iddle state Condition Present MIG mode X TIG mode MMA mode FAN OFF condition X The values of efficiency and consumption in idle state have been measured by method and conditions defined in the product standard EN 60974 1 20XX Manufacturer s name product name code number product number serial number and date of production can be read from rat...

Page 7: ...hes Helium 14 24 l min Argon 7 16 l min Notice Excessive flow rates will cause turbulence in the gas stream which may aspirate atmospheric contamination into the welding pool Notice A cross wind or draft moving can disrupt the shielding gas coverage in the interest of saving of protective gas use screen to block air flow End of life At end of life of product it has to be disposed for recycling in ...

Page 8: ...BUTTON3 PROG Welding materials selection BUTTON4 SETTINGJOB Welding technology parameter selection 1 2 2 Knob KNOB1 Current and wire speed knob KNOB2 Voltage and ARC length knob 1 2 3 Front panel commands descriptions FRONT PANEL COMANDS DESCRIPTIONS Fig 1 KNOB 2 BUTTON2 2T 4T switch BUTTON4 SETTING JOB BUTTON1 MODE BUTTON3 PROG switch DISPLAY LCD KNOB 1 ...

Page 9: ...ng the self test the corresponding error code will be shown in the display with a short description of the error The flow chart will indicate the errors During the initial self test the errors found are fatal errors that means the alarms does not allow the machine to continue and the display stops other visualizations and shows the error code and description 1 3 3 Machine software upgrade descript...

Page 10: ...uctions are as follows Code Name Description Refer to schematics 1 PCB MOTHER BOARD TJ010 2 PCB COMMUNICATION BOARD TJ003 3 PCB EMC BOARD TJ013 4 TRANSFORMER THE MAIN TRANSFORMER 5 MOTOR WIRE FEEDER INTERNAL MIG WIRE FEEDER 6 DEVICE POLARITY SWITCHING DEVICE POLARITY CHANGE 7 PANEL FRONT PANEL 2 3 5 1 6 ...

Page 11: ...0A 18V MIG 200A 24V Rated duty 2T 4T 25 AC230V Single phase Welding current MMA 20A 20 8V 180A 27 2V Lift TIG 5A 10 2V 200A 18V MIG pulsed MIG 20A 16V 200A 24V Ambient Operation temperature 10 40 Storage temperature 25 55 Protection class IP23S Insulation class H Cooling method Air cooling Dimension of bare welding source 605mm 400mm 230mm Dimension of packaged welding source 730mm 585mm 330 mm We...

Page 12: ...able in the App store for IOS and in the Play store for Android 1 6 1 LED meanings legend 1 6 2 LED meanings instructions LED FUNCTION ON OFF BLINK 1 WIFI Wi Fi connected Wi Fi off Configuration needed 2 GSM GSM connected GSM disconnected GSM in connection 3 GPS GPS Position obtained No GPS position obtained 4 NFC NFC present NFC not present TAG Read 5 CLOUD Cloud connection OK No Cloud connection...

Page 13: ...osing the MIG or MMA or TIG working mode with the mode button The simplest solution to change the work mode is to press the torch button for the 2T 4T you want to use For example if the machine is set in MMA mode and the operator wants to weld in MIG it is sufficient that he presses the button of the MIG torch At that point the machine returns to the MIG program previously used without requiring t...

Page 14: ...ctions Welding operate mode includes 2T mode 4T mode and SP mode Welding operate mode is switched by pushing the 2T 4T button three kinds of Welding mode corresponding schematic diagrams as shown below 2 2 1 2T mode 2T Spot mode 2 2 2 4T mode 4T 2T 4T example ...

Page 15: ...EVOLVE 200 USER MANUAL 13 4T 2T 4T GLICK FUNCTION ON example 4T 2T 4T GLICK FUNCTION ON Slope DOWN set to 0 example ...

Page 16: ...selected welding materials and specifications 2 4 Welding technology parameter selection instruction MMA TIG and MIG mode correspond to different welding technology parameters it can be used to adjust the welding technology of the specified mode parameters and the welding technology menu can be extended by pushing the SET JOB button rotating the encoder KNOB1 KNOB2 to choose the specified welding ...

Page 17: ...angerous but contact through human body and live parts of earth cable and electrode holder can cause a shock with loss of equilibrium control or similar The symbol VRD ON means that VRD protection is active with an output no load voltage equal to 15V When VRD feature is off an icon led shows voltage greater than 25V VRD OFF The reduction of the output voltage will have after 200msec of the stop we...

Page 18: ...EVOLVE 200 USER MANUAL 16 ...

Page 19: ...a synergy for the stainless steel with 2 0 mm electrodes 2 6 3 2 Parameters setting Push the PROG button to select the type of work to be performed in the electrode adjustment Select the material by rotating the KNOB1 and confirm by pushing KNOB1 The selections available are MANUAL RUTIL SST BASIC ALMG and CELL ETTINGN IN MANUAL ELECTRODE Rotate KBOB1 to adjust the output current from Mini set to ...

Page 20: ...ER LIMITATION The Power limitation function improves the quality of welding in MMA mode It can be adjusted from 0 max limitation 100 OFF With this parameter you can have a limitation of the output power through the check of the output voltage If the voltage exceeds the nominal value expected for the arc U2 20 0 04 2 I V of the percentage set by the Power Limit the current drops in proportion in or...

Page 21: ...ct the ELECTRODE DIAMETER push the PROG button twice until the diameter is flashing on the display Rotate KNOB 1 to select the diameter and confirm selection by pressing KNOB 1 Rotate KNOB 1 to adjust the output current limitation for the selected electrode The range of this adjustment changes for each type of electrode ...

Page 22: ...h selected current The 2T 4T button can be used to set VRD ON or VRD OFF The electrode synergic settings are similar for other materials Stick synergic Materials and Electrode size Material Electrode size mm RUTIL 2 0 2 5 3 25 4 0 SST 2 0 2 5 3 25 4 0 BASIC 2 5 3 25 4 0 ALMG 2 5 3 25 CELL 2 5 3 25 4 0 ...

Page 23: ...aption Connect the earth cable of workpiece to the positive polarity Connect the TIG torch to the negative polarity Connect the auxiliary plug of the torch Connect the gas hose of torch to the output nipple Connect the argon gas bottle to the input gas nipple located on the back side of machine ...

Page 24: ...MODE push the button MODE twice the TIG type flashing Select the TIG TYPE by rotating the KNOB1 and confirm by pushing KNOB1 Select the TIG TYPE by rotating the KNOB1 and confirm by pushing KNOB1 The TIG type settings are STANDARD MANUAL PULSE MIX Press the PROG button to enter in the material selection menu Select the material by KNOB1 and confirm by pushing the KNOB1 It is possible to select MAN...

Page 25: ... 4T by KNOB1 and confirm by pushing the KNOB1 It is possible to select 2 Time 4 Time SP SPOT 2 7 2 4 SETTING menu SETTING MENU Push the SETTING button to enter in the setting menu SELECT the sub menu by knob1 and confirm by pushing the knob1 Technical Parameter See Table 2 2 JOB menu select the job MACHINE INFO can show the machine SN and more information RESTORE FACTORY restore default settings o...

Page 26: ...y pushing the KNOB1 2 7 3 2 2T 4T Setting Push the 2T 4T button to enter in the 2T 4T menu Select the 2T 4T by KNOB1 and confirm by pushing the KNOB1 It is possible to select 2 Time 4 Time SP SPOT 2 7 3 3 SETTING menu SETTING MENU Push the SETTING button to enter in the setting menu SELECT the sub menu by knob1 and confirm by pushing the knob1 Technical Parameter See Table 2 2 MACHINE INFO can sho...

Page 27: ...ushing the KNOB1 2 7 4 2 2T 4T Setting Push the 2T 4T button to enter in the 2T 4T menu Select the 2T 4T by the KNOB1 and confirm by pushing the KNOB1 It is possible to select 2 Time 4 Time SP SPOT 2 7 4 3 SETTING menu SETTING MENU Push the SETTING button to enter in the setting menu SELECT the sub menu by knob1 and confirm by pushing the knob1 Technical Parameter See Table 2 2 MACHINE INFO can sh...

Page 28: ...is available in TIG 4T mode By this function it is possible to change the set of output current during the welding The set will be reduced in as the GLICK setting setting range OFF 90 The GLICK setting is available in the TECHNICAL PARAMETRE MENU Example If the GLICK setting is 50 and the output current set is 130A the reduction of set will be at 75A The output current set will be changed by a sho...

Page 29: ...ost gas Pulse BALANCE Pulse I low Pulse frequency Glick pre gas I start Slope up Time start Time stop Slope down I stop Pulse BALANCE Pulse I low Pulse frequency Time Spot TIG PULSE SYN pre gas pre gas pre gas TIG MIX pre gas I start Slope up Time start Time stop Slope down I stop T stop post gas Pulse BALANCE Pulse I low SOFTNESS frequency pre gas I start Slope up Slope down I stop post gas Pulse...

Page 30: ...tle to gas input nipple on the back side Connect the MIG gun to the socket Connect the earth cable of workpiece to the negative polarity Push the wire between the driving rolls up to see it outside the euro torch connector Close the upper rolls with the shaft Check if the driving rolls match the appropriate wire diameter ...

Page 31: ...ected in the weld MIG selection Press the MIG torch to switch to the last MIG setting or push MODE button and select the MIG mode by KNOB1 and confirm by pushing the KNOB1 2 8 2 2 WIRE LOADING INC WIRE function To load the wire in the torch push push1 and hold 3 seconds the torch switch until the display shows INCH WIRE When display shows INCH WIRE release the torch switch and push it push2 again ...

Page 32: ...elect and enter in the diameter selection menu Select the diameter by KNOB1 and confirm by pushing the KNOB1 2 8 2 6 MIG welding gas setting Press the PROG button 3 times to select and enter in the gas selection menu Select the gas by KNOB1 and confirm by pushing the KNOB1 2 8 2 7 2T 4T Setting Push the 2T 4T button to enter in the 2T 4T menu Select the 2T 4T by the KNOB1 and confirm by pushing KN...

Page 33: ...enu SELECT the sub menu by knob1 and confirm by pushing the knob1 Technical Parameter See Table 2 2 JOB menu select the job MACHINE INFO can show the machine SN and more information RESTORE FACTORY restore default settings of the working data in the selected welding section JOB MENU By the job menu it is possible to manage the JOBS Nr To enter rotate Knob 1 left to select the Job Menu and push the...

Page 34: ... in a new Job Select Save in a new Job by knob1 confirm by pushing the knob select the job NR to save it and confirm by pushing the knob The free jobs Nr are shown in the display The used jobs Nr are shown in the display UPDATE JOB Update the selected Job with the modified data It depends from the Job protection level see Job protection Level section SAVE IN NEW JOB Save the actual JOB data in a N...

Page 35: ...tual job MATERIAL DIAMETER GAS b SCROLL ALL JOBS Select the mode to load the Job by the knob1and confirm by pushing the knob Select the job to load by the Knob 1 and confirm by pushing the knob 2 8 3 4 MAKE a NEW JOB Make a new Job by the machine control panel following this procedure EXIT to the loaded JOB Set the data for the new Job material diameter of the wire gas 2T 4T special parameters Sav...

Page 36: ...e 10 Available data to modify are the Current setting and Arc length A modified job is highlighted by the symbol near to the Job nr It is possible to update the modified Job data Job protection level 2 the data can be modified in the range 10 Enabled data to modify are Current setting and Arc length Cannot update the modified Job data Job protection level 3 no modifications available No data and J...

Page 37: ...s the latest MIG setting Use the procedure to set the MATERIAL WIRE diameter and GAS Set the 2T 4T by 2T 4T button Select 2T 4T type by rotating KNOB1 and confirm by pressing the KNOB1 In this case the 4 time 2T 4T is selected SETTING MENU Push the SETTING button to enter in the setting menu SELECT the sub menu by knob1 and confirm by pushing the knob1 Technical Parameter See Table 2 2 JOB menu se...

Page 38: ...4T is selected SETTING MENU Push the SETTING button to enter in the settings menu SELECT the sub menu by knob1 and confirm by pushing the knob1 Technical Parameter See Table 2 2 JOB menu select the job MACHINE INFO can show the machine SN and more information about the machine RESTORE FACTORY restore default settings of the working data in the selected welding section The display shows the MIG mod...

Page 39: ...in the display a By left knob you can change the set of the current after the right side of the display shows the material thickness if you push the right knob the wire consumption will be shown During the welding the display can show the wire consumption in g min by pushing the right knob Material thickness Wire consumption mt min ...

Page 40: ... HOT start I start Slope up Time start Slope down sec Time stop Pulse BALANCE Pulse I low I stop Glick CORR BBT INDUCTANCE pre gas HOT start I start Slope up Time start Slope down sec Time stop Pulse BALANCE Pulse I low I stop TIME SPOT CORR BBT MIG TWICE PULSE INDUCTANCE pre gas I start Slope up Time start Slope down Time stop I stop Pulse BALANCE Pulse I lo TWICE TWICE frequency CORR BBT INDUCTA...

Page 41: ...t set In synergic mode the mini current setting is the mini of synergic program In manual mode the mini current setting is the mini current of the machine For the connections details contact the service center Top Button sets the current or the voltage in MIG manual Bottom Button sets the current or the voltage in MIG manual Right Button Adjust the arc length in synergic or the wire speed in MIG m...

Page 42: ...e App store for IOS and in the Play store for Android Download and install the App mobile in your mobile and follow the instructions 4 Torch and remote control available Analog remote control SPOOL GUN MIG TIG TYPE MMA TIG MIG REMOTE CNT ANALOG SPOOL GUN torch SW MIG TORCH NORMAL MIG TORCH DIGITAL TIG TORCH NORMAL TIG TORCH DIGITAL TIG PEDAL ANALOG POT PINS machine connections 12 POLES CON 7 8 12 ...

Page 43: ...EVOLVE 200 USER MANUAL 41 4 1 Remote control connection ...

Page 44: ...T 16 ALARM_TABLE_MEMOR Y MEMORY DATA ERROR POWER OFF POWER ON CONTACT THE SERVICE CENTER BAD ELECTRICAL CONNECTION CONTROL BOARD FAULT MEMORY DATA BOARD FAULT 20 V_PROBE_ALARM OUTPUT VOLTAGE ERROR AT THE START UP MACHINE POWER OFF POWER ON CONTACT THE SERVICE CENTER CONTROL BOARD FAULT 21 ALARM_NO_FUNCTION NO SYNERGIC PROGRAM AVAILABLE CHANGE SYNERGIC PROGRAM CONTACT THE SERVICE CENTER NO ABILITAT...

Page 45: ...ONTACT THE SERVICE CENTER 71 ALARM_CTE THERMAL 2T 4T ERROR WAIT COOLING THE POWER STAGE A FEW OF MINUTES OUT OF LIMIT OF THE MACHINE WORKING 72 ALARM_MOTOR_SPEED MOTOR SPEED ERROR CHECK TORCH CONSUMABLE PARTS PRESSURE OF THE ROLLS TORCH QUALITY BAD MOTOR FIXING ROOLS 73 ALARM_MOTOR_ENCOD ER MOTOR SPEED ERROR POWER OFF POWER ON CONTACT THE SERVICE CENTER FAULT OF THE CONTROL BOARD FAULT OF THE SPEE...

Page 46: ...ud See the instructions on the JTE cloud 3 JTE CLOUD a Official website of JTE cloud platform https cloud jteurope com user login b In JTE cloud you can register and pay attention to your machine information For example machine information alarm information software update Welding procedure test report etc Machine information and alarm information Machine information and alarm information are disp...

Page 47: ...ainboard Firmware Version Select the DITER Firmware Version can upgrade or lower the DITER Firmware Version In the picture shown above Firmware contains Available firmwares Add Firmware Recovery firmwares etc Click on the Available firmwares the firmware information is shown in the following picture In addition we will provide paid services of custom software which will bring you a better effect a...

Page 48: ...eing paid to open a Welding procedure test report click on the WELDING REPORTS and the Weld List in turn shown in the following picture The Weld List of the machine RABA20BKB00679 is shown in the following picture click on anyone Weld ID for example the first one 167151 The Welding procedure test report of the Weld ID 167151 is shown in the following pictures ...

Page 49: ...151 is shown in the following picture The welding Parameters of the Weld ID 167151 is shown in the following picture which contains Mode PRG and Settings Costs and Consumption It will be paid services of providing the Costs and Consumption of the Weld ID The Costs and Consumption of the Weld ID 167151 is shown in the following picture ...

Page 50: ...EVOLVE 200 USER MANUAL 48 ...

Page 51: ...EVOLVE 200 USER MANUAL 49 Appendix 2 MACHINE SCHEMATICS ...

Page 52: ...red from REGULATION EU 2019 1784 Number Description Ref 1 control panel 1 2 polarity switching device 5 3 equipment housing 3 4 welding torch 1 5 gas supply hose s 4 6 gas supply regulator s 2 7 wire feeder 5 8 fan s 2 9 electricity supply cable 2 10 The main transformer 4 Ref 1 Ref 2 1 4 8 6 9 ...

Page 53: ...EVOLVE 200 USER MANUAL 51 ...

Page 54: ...EVOLVE 200 USER MANUAL 52 Ref 3 Ref 4 Ref 5 3 5 10 2 7 ...

Page 55: ...EVOLVE 200 USER MANUAL 53 Appendix 4 TIG synergic programs table Material Electrode tungsten size Fe 1 6 2 4 mm CrNi Stainless steel 308 316 1 6 2 4 mm ...

Page 56: ...TD SG2 0 8 CO2 0 9 1 0 0 8 80 20 1 0 0 8 92 8 0 9 1 0 SST CrNi 0 8 98 2 0 9 1 0 AlMg5 1 0 Argon 1 2 AlSi5 1 0 Argon 1 2 Al 99 9 1 0 Argon 1 2 Cusi3 0 8 Argon 0 9 PULSE TWIN PULSE SG2 0 8 80 20 1 0 0 8 92 8 0 9 1 0 SST CrNi 0 8 98 2 0 9 1 0 AlMg5 1 0 Argon 1 2 AlSi5 1 0 Argon 1 2 Al 99 9 1 0 Argon 1 2 Cusi3 0 8 Argon 0 9 ...

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