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operating and
maintenance instructions

Model JC III

page 7 of 12

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926

UNITED STATES OF AMERICA

TEL. 203-347-7271     FAX. 203-347-6978

6234007::

Prior to use or daily, perform the following test.

3.1

Make sure the control trigger is working correct-
ly. Depress the trigger and the tool should acti-
vate.  Release the trigger and the tool should
deactivate. If the tool malfunctions, remove it
from service and report the problem to your su-
pervisor immediately.

4 Making the cut.

4.1

Position the dehider in the area where the cutting
is to be done.

4.2

Squeeze the trigger fully to start the air motor and
make the cut.

4.3

When desired cut is finished, release the trigger.
(This will stop the blades from oscillating.)

4.4

Withdraw the JC III from the carcass.

MAINTENANCE INSTRUCTIONS

IMPORTANT: ALWAYS DISCONNECT THE COMPRESSED
AIR SUPPLY IN ACCORDANCE WITH OSHA’S LOCKOUT/
TAGOUT PROCEDURES (29 CFR 1910.147) WHEN INSTALL-
ING OR REMOVING THE BLADE.  ALWAYS DISCONNECT
THE COMPRESSED AIR SUPPLY IN ACCORDANCE WITH
OSHA’S LOCKOUT/TAGOUT PROCEDURES (29 CFR
1910.147) BEFORE PERFORMING ANY MAINTENANCE OR
REPAIRS.

Refer to the parts diagrams on pages 4-5 for referenced
items.

Refer to the fixture diagrams above and the assembly/di-
sassembly diagrams within the text for referenced fixture
items.

Three times per shift.

1.1

Grease all three grease fittings using Jarvis
Grease Gun (part no. 8038001) and Jarvis Grease
(part no. 1062003 - Lubriplate FML-2).

1.1.1 Grease fittings (items 2 “A” and 2 “C”) with

two (2) pumps of grease.

1.1.2 Ensure that grease is getting into the eccentric

drive shaft (item 15), grease fitting (item 2
“B”) with four (4) pumps of grease.

One time per shift.

2.1

Flush the air motor by squirting about 10 drops
of Jarvis air mist oil directly into the air inlet and
running the motor for about five seconds.

One time per day.

Wear cut protective gloves when handling blades.

3.1

Make sure that the compressed air supply is at the
proper pressure and that the lubricator oil is up to
the full mark.  (Use JARVIS Air Mist Lubricator
Oil; if using a conventional air mist lubricator: set
the feed rate at 5 drops per minute; if using a mi-
cro fog
 air mist lubricator*: set the feed rate at
100 drops per minute).  *Almost all air mist lubri-
cators are micro fog air mist lubricators.

3.2

Remove cover screw (item 1).

3.3

Remove items (3-8) by pulling up on and turning
the blade set (item 8).

3.4

Push bushing (item 26) in towards housing (item
24) to remove spacer (item 9).

3.5

Remove bushing (item 26).

3.6

Clean the dehider housing cover (item 11).  Do
not remove the cover, merely clean the accessible
part of the cover.

3.7

Clean the blades with soap and water.

3.8

Sharpen the blades if necessary.

3.9

Spray or dip the dehider blades in USDA ap-
proved oil.

3.10

Grease the eccentric drive shaft (item 15)
through grease fitting (item 2 “B”) until grease
appears through the dehider housing cover (item
11).

3.11

Grease the housing (item 24) through grease fit-
ting (item 2 “C”).  Two (2) pumps of grease
should be sufficient.

3.12

Run the dehider without the blades for approxi-
mately one minute.

3.13

Insert bushing (item 26) into housing (item 24).

3.14

Place spacer (item 9) into dehider housing cover
(item 11).

Summary of Contents for JC III

Page 1: ...1042028 Air Filter Lubricator Regulator 3022003 Notice to Employer and Safety Director 2 Notice to Operators Maintenance and Cleanup Personnel 3 Parts Diagram List 4 Specifications 6 Installation Inst...

Page 2: ...ontract cleanup internal cleanup foreman Additional copies will be provided upon request 4 The tool is designed and intended to be powerful This fact should be obvious to your employees but you must e...

Page 3: ...the air hose or have the air hose disconnected in accordance with OSHA s lockout tagout procedures 29 CFR 1910 147 before performing any cleanup 4 Disconnect the air hose when the tool is not in use 5...

Page 4: ...1 Spacer Includes Item 10 1 10 1010167 Roll Pin 1 11 1002275 Dehider Housing Cover 1 12 1055617 Socket Head Cap Screw 2 13 1021305 Ball Bearing 1 14 1026162 Crown Gear 1 15 1020238 Eccentric Drive Sha...

Page 5: ...11 Roll Pin 1 43 3008124 Air Motor Assembly 1 Includes Items 30 42 44 1032247 Air Motor Exhaust Plate 1 45 1013122 Internal Retaining Ring 1 46 1014104 Compression Spring 1 47 1011222 Air Gland For 45...

Page 6: ...REMOVING THE BLADE Refer to the parts diagrams on pages 4 5 for referenced items 1 Each day before you begin operation perform the following 1 1 Make sure that the compressed air supply is at the pro...

Page 7: ...ase fittings items 2 A and 2 C with two 2 pumps of grease 1 1 2 Ensure that grease is getting into the eccentric drive shaft item 15 grease fitting item 2 B with four 4 pumps of grease 2 One time per...

Page 8: ...cking Collar Fixture 4 Fixtures 4 5 and 6 above assembled complete p n 8039043 8039055 Rotor Bearing Assembly Fixture Fixture 7 Fixtures 1 8 below Kit Complete p n 8039085 8039087 Eccentric Gear Assem...

Page 9: ...15 and press 4 11 Items 17 22 and 29 should all slide apart now 4 12 Place remaining gear and shaft assembly items 13 15 into cavity in fixture 3 4 12 1 The gear item 14 should be resting on the top...

Page 10: ...p Fixture 1 Fixture 3 gear bearing seal 5 8 Lightly tap the bearing with the arbor press to ori ent it correctly 5 9 Position the hollow end of fixture 1 over the small end of the eccentric shaft and...

Page 11: ...lots in housing item 24 6 2 Place bushing item 26 through housing item 24 6 3 Place dehider housing cover item 11 over bush ing item 26 and into housing item 24 6 4 Install screws item 12 6 5 Place sp...

Page 12: ...rotor item 34 7 16 Remove disk springs item 38 7 17 Remove rear plate item 37 7 18 Remove sleeve item 36 7 19 Remove vanes item 35 7 20 Place fixture 6 into vise Do not over tighten pinion gear Fixtur...

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