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maintenance instructions

Model JC III

page 11 of 12

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926

UNITED STATES OF AMERICA

TEL. 203-347-7271     FAX. 203-347-6978

6234007::

5.17

Place the eccentric shaft and link assembly
(items 14-20) onto fixture “3”.

5.18

Place bearing (item 22) over the eccentric shaft.

5.19

Lightly tap the bearing with the arbor press to ori-
ent it correctly, then press the bearing onto the ec-
centric shaft as far as possible.

5.20

Position the hollow end of fixture “1” over the
shaft of the eccentric shaft and press the bearing
onto the eccentric shaft fully.

5.21

The gear and shaft assembly should be complete
now.

open side of
bearing

Fixture “1”

Fixture “3”

eccentric
shaft & links

bearing &
bushing

JC III Assembly.

6.1

Place the gear and shaft assembly into housing
(item 24).

6.1.1 Links (items 18 and 19) should be in their

proper slots in housing (item 24).

6.2

Place bushing (item 26) through housing (item
24).

6.3

Place dehider housing cover (item 11) over bush-
ing (item 26) and into housing (item 24).

6.4

Install screws (item 12).

6.5

Place spacer (item 9) into dehider housing cover
(item 11).

6.6

Place blade set (item 8) over spacer (item 9).

6.7

Place wave spring (item 6) into blade cover (item
4).

6.8

Place the cover and spring over the bushing.

6.9

Place lock washer (item 3) into blade cover.

6.10

Screw in cover screw (item 1) and tighten.

Air motor disassembly.

7.1

Remove two screws (item 58).

7.2

Pull apart valve sub-assembly (item 54) from
housing assembly (item 24).

7.2.1 Items 46-48 should come off along with the

valve sub-assembly.

7.3

Remove retaining ring (item 45) from housing
assembly (item 24).

7.4

Remove exhaust plate (item 44).

7.5

Tap on the end of the housing assembly (item 24)
with a rubber mallet to dislodge the air motor
(item 43).

7.6

Remove the air motor.

7.7

Place fixture “6” into vise.  Do not over tighten.

7.8

Place fixture “4” onto fixture “6”.

7.9

Slide air motor assembly (item 43) into fixture
“6”, manifold end down.

Summary of Contents for JC III

Page 1: ...1042028 Air Filter Lubricator Regulator 3022003 Notice to Employer and Safety Director 2 Notice to Operators Maintenance and Cleanup Personnel 3 Parts Diagram List 4 Specifications 6 Installation Inst...

Page 2: ...ontract cleanup internal cleanup foreman Additional copies will be provided upon request 4 The tool is designed and intended to be powerful This fact should be obvious to your employees but you must e...

Page 3: ...the air hose or have the air hose disconnected in accordance with OSHA s lockout tagout procedures 29 CFR 1910 147 before performing any cleanup 4 Disconnect the air hose when the tool is not in use 5...

Page 4: ...1 Spacer Includes Item 10 1 10 1010167 Roll Pin 1 11 1002275 Dehider Housing Cover 1 12 1055617 Socket Head Cap Screw 2 13 1021305 Ball Bearing 1 14 1026162 Crown Gear 1 15 1020238 Eccentric Drive Sha...

Page 5: ...11 Roll Pin 1 43 3008124 Air Motor Assembly 1 Includes Items 30 42 44 1032247 Air Motor Exhaust Plate 1 45 1013122 Internal Retaining Ring 1 46 1014104 Compression Spring 1 47 1011222 Air Gland For 45...

Page 6: ...REMOVING THE BLADE Refer to the parts diagrams on pages 4 5 for referenced items 1 Each day before you begin operation perform the following 1 1 Make sure that the compressed air supply is at the pro...

Page 7: ...ase fittings items 2 A and 2 C with two 2 pumps of grease 1 1 2 Ensure that grease is getting into the eccentric drive shaft item 15 grease fitting item 2 B with four 4 pumps of grease 2 One time per...

Page 8: ...cking Collar Fixture 4 Fixtures 4 5 and 6 above assembled complete p n 8039043 8039055 Rotor Bearing Assembly Fixture Fixture 7 Fixtures 1 8 below Kit Complete p n 8039085 8039087 Eccentric Gear Assem...

Page 9: ...15 and press 4 11 Items 17 22 and 29 should all slide apart now 4 12 Place remaining gear and shaft assembly items 13 15 into cavity in fixture 3 4 12 1 The gear item 14 should be resting on the top...

Page 10: ...p Fixture 1 Fixture 3 gear bearing seal 5 8 Lightly tap the bearing with the arbor press to ori ent it correctly 5 9 Position the hollow end of fixture 1 over the small end of the eccentric shaft and...

Page 11: ...lots in housing item 24 6 2 Place bushing item 26 through housing item 24 6 3 Place dehider housing cover item 11 over bush ing item 26 and into housing item 24 6 4 Install screws item 12 6 5 Place sp...

Page 12: ...rotor item 34 7 16 Remove disk springs item 38 7 17 Remove rear plate item 37 7 18 Remove sleeve item 36 7 19 Remove vanes item 35 7 20 Place fixture 6 into vise Do not over tighten pinion gear Fixtur...

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