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10

 DANGER: BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE 4 WHEEL STEER HEADER TRANSPORT.

Hub Removal:

• 

Elevate and support the trailer unit carefully.

• 

Remove the wheel.

• 

Remove the grease cap by carefully prying pregressively around the flange ofthe cap.

• 

Remove the cotter pin from the spindle nut or, in the case of E-Z Lube versions, bend the locking tang to the free position. For E-Z 
Lube axles produced after February 2002, a new type of retainer is used. Gently pry off retainer from the nut and set aside.

• 

Unscrew the spindle nut (counterclockwise) and remove the spindle washer.

• 

Remove the hub from the spindle, being careful not to allow the outer bearing cone to fall out. The inner bearing cone will be re-
tained by the seal. 

• 

For 7,200 lb. and 8,000 lb. axles, a hub puller should be used to assist in drum removal. 

Bearing Lubriation:

Along with bearing adjustment, proper lubricatino is essential to the proper function and reliability of your trailer axle. Bearings should 
be lubricated every 12 months or 12,000 miles. The method to repack bearing cones is as follows:
• 

Place a quantity of grease into the palm of your hand.

• 

Press a section of the widest end of the bearing into the outer edge of the grease pile closest to the thumb forcing grease into the 
interior of the bearing.

• 

Repeat this while rotating the bearing from roller to roller.

• 

Continue this process until you have the entire bearing completely filled with grease.

• 

Before reinstalling, apply a light coat of grease on the bearing cup.

Use a good quality LS EP2 severe duty, high shock load, lithium-based grease.

Bearing Adjustment and Hub Replacement:

If the hub has been removed or bearing adjustmennt is required, the following adjustmnet precedure must be followed:
• 

After placing the hub, bearings, washers, and spindle nut back on the axle spindle in reverse order as detailed in the previous 
section on hub removal, rotate the hub assembly slowly while tightening the sprindle nut to approximately 50 ft-lbs (12” wrench or 
pliers with full hand force).

• 

Then loosen the spindle nut to remove the torque. Do NOT retate the hub.

• 

Fingle tighten the spindle nut until just snug.

• 

Back the spindle nut out slightly until the first castellatin lines up with the cotter key hole and insert the cotter pin (or looking toang 
in the case of E-Z Lube).

• 

Bend over the cotter pin legs to secure the nut (or locking tang in the case of E-Z Lube).

• 

Nut should be free to move with only restaint being the cotter pin (or locking tang). 

For axles using the new nut retainer:

• 

Finger tighten the nut until just snug, align the retainer to the machined flat on the spindle and press the retainer onto the nut. The 
retainer should snap into place. Once in place the retainer/nut assembly should be free to move slightly.

• 

If the nut is too tight, remove the retainer and back the nut off spproximately one twelfth of a turn and reinstall the retainer. The nut 
should now be free to move slightly.

• 

Reinstall grease cap.

E-Z Lube Lubrication:

• 

Remove the rubber plug from the end of the grease cap.

• 

Place a standard grease gun onto the grease fitting located in the end of the spindle. Make sure the grease gun nozzle is fully 
engaged on the fitting.

• 

Pump grease into the fitting. The old displaced grease will begin to flow back out the cap around the grease gun nozzle.

• 

When the new clean grease is observed, remove the grease gun, wipre off any excess, and replace the rubber plug in the cap.

• 

Rotate hub or drum while adding grease.

Hub and Bearing Maintenance

Summary of Contents for 4WS15

Page 1: ...Co Inc 284 Railroad Street P O Box 547 Fort Recovery OH 45846 Ph 419 375 2376 Fax 419 375 2708 www jm inc com Rev 1 4 2023 4WS15 4WS17 and 4WS18 For John Deere HD Headers H E A D E R T R A N S P O R T...

Page 2: ......

Page 3: ...eel 15 7k Brake Hub and Wheel 16 Axles 17 Upper Bar Frame 4WS Rod and Connections 18 Upper Bar Mounts SN 2000000 SN2099999 18 6 x 10 Lifting Arms SN 2100000 2299999 19 Lifting Arms Ends for 4 x 8 Bar...

Page 4: ...ient maintenance or iv normal wear or tear This warranty does not cover products that are previously owned and extends solely to the original purchaser of the product Should the original purchaser sel...

Page 5: ...ctions that will help you achieve years of dependable performance and help maintain safe operating conditions If this machine is used by an employee or is loaned or rented make certain that the operat...

Page 6: ...Nut Tight Do Not Exceed Load Limit Decal JM0019220 2 J M Oval Decal Small 3 5 8 x 5 1 4 JM0015150 3 Warning Fasten Header Securely To Transport Before Moving Decal JM0039381 4 4WS17 Decal JM0039380 5...

Page 7: ...6 400 ft lbs 20mm 475 ft lbs 22mm 640 ft lbs Always tighten hardware to these values unless a different torque or tightening procedure is listed for specific application Fasteners must always be repla...

Page 8: ...der transport to best fit your make and model header Note When mounting the header NEVER position yourself under or near the header Securely fasten the header to the header transport Do not exceed the...

Page 9: ...e of the nuts is pictured in blue in the diagram below 2 Place combine header on transport 3 Drive the loaded transport in a straight line on level ground to check alignment 4 Adjust push pull rod by...

Page 10: ...removed or bearing adjustmennt is required the following adjustmnet precedure must be followed After placing the hub bearings washers and spindle nut back on the axle spindle in reverse order as deta...

Page 11: ...at all times 7 Where possible avoid operating near ditches embankments and holes Reduce speed when turning crossing slopes and rough slick or muddy surfaces 8 Make sure that the header is fastened se...

Page 12: ...oper maintenance and repair Your local authorized dealer can supply genuine replacement parts Substitute parts may not meet original equipment specifications and may be dangerous WARNING MAKE SURE ALL...

Page 13: ...438 7 1 4 x 1 Self Tapping Screw JM0001571 8 Spacer Blocks 2 1 2 6 15 Ton SB 212 JM0003032 9 17 64 x 1 3 4 Z Roll Pin JM0001652 10 1 x 5 3 4 Flapper Pivot Shaft Case Hardened and Zinced LS 610 JM00277...

Page 14: ...8 x 2 13 16 JM0020625 9 9 16 x 2 1 2 Stud Silver WB 41L JM0037503 9 9 16 x 2 5 16 Stud Gold WB 41L JM0081830 10 9 16 18 Conical Lugnut 4WS ST JM0008525 10 9 16 18 Flange Lugnut JM0080527 11 Bearing Cu...

Page 15: ...2 Ton 25520 JM0018102 10 Stud 9 16 18 x 2 13 16 JM0020625 10 9 16 x 2 1 2 Stud Silver WB 41L JM0037503 10 9 16 x 2 5 16 Stud Gold WB 41L JM0081830 11 9 16 18 Conical Lugnut 4WS ST JM0008525 11 9 16 18...

Page 16: ...5 8 Shoulder Bolt JM0003185 11 5 8 ID x 3 4 OD x 1 2 Bronze Bushing BB 58 JM0003189 12 5 8 Shoulder Dia x 1 Shoulder Length x 1 2 13 Shoulder Bolt and Nut SB 58 JM0002408 13 6 10 Ton Clevis Weldment...

Page 17: ...Heavy Push Pull Rod Assembly with Clevis JM0076674 4 4WS15 Truss Bar 315 JM0008543 4 4WS17 48 Truss Bar 354 JM0000444 4 4WS18 Truss Bar 402 JM0076642 5 12 15 Ton Clevis Weldment Right TRE 1R JM000182...

Page 18: ...ex Nut JM0008428 7 3 4 x 8 Z L Pin Header Wagon c450 JM0029738 8 3 16 x 2 1 2 Hair Clip Pin 316HP JM0001657 5 3 8 4 6 1 2 7 6 x 10 Lifting Arms SN 2100000 2299999 7 6 3 4 2 1 5 Description Part No 1 T...

Page 19: ...ip Pin 316HP JM0001657 7 Lifting Arm 60 Hole Spread 4WS JM0003078 6 x 10 Upper Bar Extension Description Part No 1 Lower Clamp Mount for Light Bar 6 x 10 Tube JM0051476 2 3 8 16 Gr5 Z SF Hex Nut JM000...

Page 20: ...36 3 4 Long Top Tube Splice Clamp 10 x 6 Tube JM0054631 4 1 2 13 Gr2 Z Centerlock Hex Nut JM0001511 5 1 2 13 x 1 1 4 Gr5 Z Hex Bolt JM0001513 5 4 3 1 2 Description Part No 1 Splice Clamp for 48 Top Tu...

Page 21: ...683 7 1 2 13 Gr2 Z Centerlock Hex Nut JM0001511 8 3 4 x 8 Z L Pin Header Wagon c450 JM0029738 9 3 16 x 2 1 2 Hair Clip Pin 316HP JM0001657 10 1 4 20 x 2 Gr5 Z Hex Bolt JM0001591 11 1 Wide UHMW 2 1 2 I...

Page 22: ...M0060625 9 Header Center Mount with Hardware Taillight Side JM0060628 1 5 6 3 7 8 4 2 9 10 Description Part No 1 1 2 13 Gr2 Z Centerlock Hex Nut JM0001511 2 1 2 13 x 5 Gr5 Z Hex Bolt JM0001594 3 60 De...

Page 23: ...erlock Hex Nut JM0002146 8 Lower Header Support Wing Saddle Middle Base JM0058985 9 3 4 L Pin 10 9 32 Length JM0003076 10 11 Description Part No 1 3 16 x 2 1 2 Hair Clip Pin 316HP JM0001657 2 Header S...

Page 24: ...ration Damping Mount with 5 8 Diameter Hole JM0001869 6 Header Transport Light Mount Extension Bracket EB 1 JM0001393 7 1 2 13 x 7 Gr8 YZ Hex Bolt JM0001622 8 Header Transport Light Bar Angle Iron Sup...

Page 25: ...ex Nut JM0002152 6 Header Transport Light Mount Extension Bracket 2 Hole JM0061609 7 Header Transport Light Mount Adapter Bracket JM0061613 8 1 2 13 x 1 1 4 Gr5 Z SF Hex Bolt JM0010002 9 1 2 13 Gr5 Z...

Page 26: ...ED Light Assembly Header Transport JM0001682 2 Left LED Light Assembly Header Transport JM0001680 3 Rear Harness 4WS JM0007166 4 Light Enhancer 4WS JM0007445 5 Main Harness 4WS Header Transport Ag JM0...

Page 27: ...2 1 2 Light Reflector JM0001902 3 2 1 2 Amber Round LED Light Reflector Assembly ARLA1 JM0001908 4 Red Oval Brake Light LED Assembly BLSTOA1 JM0001903 5 Oval Grommet for Brake Light LED OVLG1 JM00018...

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