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Issue: 01.05.2019 

                                                                              Page 9  

Commissioning 

 
High pressure safety 

 

The high pressure safety switch is required to stop the compressor 
should  the  discharge  pressure  exceed  the  values  shown  in  the 
following table. The high pressure switch can be set to lower values 
depending on the application and ambient conditions. 
 

 

 
 
Low pressure safety 

 

The  low  pressure  safety  switch  protects  the  compressor  against 
deep vacuum operation, a potential cause of failure due to internal 
arcing and also operation outside the compressor limits.  
 
The  low  pressure  safety  cut  out  should  never  be  set  below  the 
settings as shown in the following table. For systems without pump-
down the LP switch signal contact shall be used to energize a low 
pressure safety alarm. 
 

 

 
 

Compressor operating pressures 

 
Compressor operating pressures should be kept within the 
following limits: 

 

Recommended compressor working pressure range 

 

 

 
 
 
 

 

XGE Fan Speed Controller (Series 2 & 3 & 4 Units) 

 

The fan speed controller is factory set to 19 bar for operation with 
R4***  series  refrigerant  to  ensure  compressor  always  operates 
within envelope at all declared working condition. If operate with 
R134a, the fan speed controller setting need to be set to 13bar. 
 
This  can  be  adjusted  to  suit  site  conditions  /  application  or 
alternative  refrigerants.  The  XGE  controls  are  set  to  stop  fan  at 
Pmin.  
 
Recommended  settings  to  gain  higher  energy  efficiency  as 
published in the Ecodesign data sheets are as follows: 
 

Medium Temperature 
 

 

 
Low Temperature 

 

 

 

Fan control Switch (Series 1 LT units only) 

 
The high energy efficiency as shown in eco-design sheet can be 
obtained with the setting shown in below table. 
 

For model in Series 1 LT:  

 

 

Discharge Thermostat 

 

Model JEHS-0750-B4-L-3 and all EVI units are mounted with 
discharge thermostat (cut off = 125⁰C, cut in = 90⁰C) to protect the 
compressor. For other unit models, it is recommended to install 
the discharge thermostat if operating in extreme condition (low 
evaporating and high ambient temperature). 
  

  

Compressor

Refrigerant

S1/S2

Max. HP Set

Compressor

MTZ

NTZ

MTZ

Refrigerant R404A/R407A/R407F/R448A/R449A/R452A R404A/R452A

R134a

S2

Max. HP Set

18 bar

Compressor

ZB

Refrigerant

R134a

S2/S3/S4 Max. HP Set

18 bar

27 bar 

27 bar 

Unit Series

ZB/ZF/ZFI

R404A/R407A/R407F/R448A/R449A

AE/CAJ/TAJ

R404A/R407A/R407F/R448A/R449A/R452A

27 bar 

Unit Series

Unit Series

Compressor Model

CAJ/NTZ ZF/ZFI

Unit Series

1&2

2 & 3 & 4

R404A

R404A

R404A

R404A

R407A

R407A

R448A

R407A

R407F

R407F

R449A

R407F

R448A

R448A

R452A

R448A

R449A

R449A

R449A

R452A

Application
M in. Cut Out (barG)

1

0.6

2

0.6

0.1

0.3

M in. Cut Out (psi)

15

9

30

9

2

5

R449A
R452A

1.5

22

L*

AE/CAJ/TAJ

MTZ

ZB

1 & 2

2

2 & 3 & 4

Refrigerant

R134a

R134a

M*

R404A
R407A

R407F

R448A

Compressor Model

CAJ/NTZ ZF/ZFI

Unit Series

1&2

2 & 3 & 4

R404A

R134a R404A R134a

R404A

R404A 

R407A

R407A

R448A

R407A

R407F

R407F

R449A

R407F

R448A

R448A

R452A

R448A

R449A

R449A

R449A

R452A

Application

M * M edium Temperature

L* Low Temperature

0.1 ~ 3.3

13.2 ~ 

27.7

13.2 ~ 

27.7

2.0 ~ 

7.1

0.6 ~ 

3.8

0.1 ~ 3.3

13.2 ~ 27.7

1.5 ~ 8.3

Low Side (barG)

1.0 ~ 

7.2

0.6 ~ 

4.7

Refrigerant

M*

R404A
R407A

R407F

R448A
R449A
R452A

L*

High Side (barG)

13.2 ~ 

27.7

7.9 ~ 

15.8

7.1 ~ 

27.7

6.6 ~ 

15.8

AE/CAJ/TAJ

MTZ

ZB

1 & 2

2

2 &3 & 4

Refrigerant

R134a

Series 2

19

13

Series 3

10

13

Series 4

10

10

Setting

R404A/R407A/R407F/R448A/R449A/R452A

Refrigerant

19
13
17

R404A/R407A/R407F/R448A/R449A/R452A

JEHR Models - Series 2
JEHS Models - Series 2 & 3 & 4 (except EVI)
JEHS Models - EVI unit

Setting

Refrigerant 

R404A
R448A

R449A
R452A

Setting (bar)
Cut in
Setting (bar)
Differential

* default factory setting

16*

7*

Clockwise: Increase 
pressure set point 
Anticlockwise: Decrease 
pressure set point 

 

360 

0

 = 1 turn 

Approx. 1.5 barG

 

Summary of Contents for JEHR-0050-B1-M-1

Page 1: ...Issue 01 05 2019 Page 1 Contents COMMERCIAL CONDENSING UNITS INSTALLATION MANUAL V3 FUSION FUSION SCROLL Commercial Condensing Units Medium Low Temperature Applications ISSUE 01 05 2019 V3 ...

Page 2: ...ng 7 12 Wiring Diagrams 13 20 Service Maintenance 21 22 F Gas Information 23 Nomenclature JEH R 0140 B 2 M 1 J E Hall International Unit Series R Reciprocating S Scroll M Medium Temperature L Low Temperature Approximate HP 0140 1 4hp Power Supply 1 230V 1Ph 50Hz 3 400V 3Ph 50Hz Unit Generation EVI Vapour Injection Unit ...

Page 3: ...20 14 4 28 0 118 0 2 1 8 8 73 13 6 8500 3 4 1 3 8 226 43 JEHR 0115 B1 L 1 n c 1 10 n c n c n a n a 1 05 CAJ2446Z 4 55 0 48 2 8 8 2 30 0 1 0 2 0 44 2 4 1250 3 8 1 2 59 27 JEHR 0135 B1 L 1 n c 1 04 n c n c n a n a 0 98 CAJ2464Z 6 00 0 48 4 6 10 0 40 0 1 0 2 0 44 2 4 1250 3 8 1 2 61 27 JEHR 0175 B2 L 1 n c 1 00 n c n c n c n c 1 07 NTZ048 5VM B 8 40 0 95 0 50 4 5 11 0 37 0 1 0 6 0 51 4 5 2700 3 8 5 8...

Page 4: ...itted at all times Use of the units outside of the design conditions and the application for which the units were intended may be unsafe and be detrimental to the units regardless of short or long term operation The units are not designed to withstand loads or stresses from other equipment or personnel Such extraneous loads or stress may cause failure leak injury Installation Unit location In orde...

Page 5: ... device Careful attention should be paid to sizing of liquid lines on large risers maximum 6m In some circumstances a suction accumulator not supplied may be required It offers protection against refrigerant flood back during operation and also against off cycle migration by adding internal free volume to the low side of the system Tests must be conducted to ensure the amount of off cycle migratio...

Page 6: ...charge of oxygen free nitrogen Once the pipework installation is complete it should be pressure tested prior to evacuation to test for leaks A pressure leak test should be carried out using oxygen free nitrogen OFN NEVER USE OXYGEN FOR PRESSURE TESTING SYSTEMS A calibrated nitrogen pressure regulator must always be used Before starting any pressure testing ensure the area surrounding the system is...

Page 7: ...hecks Before starting the condensing unit the following checks should be carried out as a minimum Check electrical supply is correct and all connections are sound All moving parts are free and guards fitted Compressor oil level satisfactory Initial settings for safety switches and fan speed control Overload set correctly All valves in correct operating position Initial refrigerant charge Crankcase...

Page 8: ...sioning and during service maintenance visits For further information including recommended torque tightening values please refer to Service Maintenance section on pages 21 22 Vacuum operation Do not operate scroll compressors in a vacuum condition as this will cause the scrolls to overheat very quickly causing premature failure System charge Ensure an adequate liquid charge has been introduced to...

Page 9: ...its are mounted with discharge thermostat cut off 125 C cut in 90 C to protect the compressor For other unit models it is recommended to install the discharge thermostat if operating in extreme condition low evaporating and high ambient temperature Compressor Refrigerant S1 S2 Max HP Set Compressor MTZ NTZ MTZ Refrigerant R404A R407A R407F R448A R449A R452A R404A R452A R134a S2 Max HP Set 18 bar C...

Page 10: ...gram for electrical connections Class II category transformer is required for 24VAC power supply Do not connect any EXD HP1 input to main voltage as it will permanently damage the controller When connecting wires of expansion valve and pressure sensor consider color coding as follow 1 EXM BR BROWN BL BLUE OR ORANGE YE YELLOW WH WHITE 2 PT5 BN BROWN WH WHITE Display keypad unit LEDs and button func...

Page 11: ...mmissioning Manual mode operation Warning All alarms are disabled during manual control We do not recommend unattended operation of system during manual control Manual alarm reset clearing functional alarms except hardware error ...

Page 12: ...g EXD HP1 Error Alarm handling Note When multiple alarms occur the highest priority alarm is displayed until being cleared Then the next highest alarm is displayed until all alarms are cleared Only then will parameters will be shown again ...

Page 13: ...Issue 01 05 2019 Page 13 Wiring Diagrams JEHR 0050 B1 M 1 JEHR 0067 B1 M 1 JEHR 0100 B1 M 1 JEHR 0113 B1 M 1 ...

Page 14: ...Issue 01 05 2019 Page 14 Wiring Diagrams JEHR 0115 B1 L 1 JEHR 0135 B1 L 1 JEHR 0140 B2 M 1 ...

Page 15: ...Issue 01 05 2019 Page 15 Wiring Diagrams JEHR 0140 B2 M 3 JEHR 0150 B2 M 1 JEHR 0175 B2 L 1 JEHR 0225 B2 L 1 ...

Page 16: ...Issue 01 05 2019 Page 16 Wiring Diagrams JEHR 0150 B2 M 3 JEHR 0175 B2 L 3 JEHR 0225 B2 L 3 JEHS 0200 B2 M 1 JEHS 0250 B2 M 1 JEHS 0300 B2 M 1 ...

Page 17: ...Issue 01 05 2019 Page 17 Wiring Diagrams JEHS 0200 B2 M 3 JEHS 0250 B2 M 3 JEHS 0300 B2 M 3 JEHS 0200 B2 L 3 JEHS 0300 B2 L 3 JEHS 0350 B3 M 1 JEHS 0400 B3 M 1 ...

Page 18: ...e 01 05 2019 Page 18 Wiring Diagrams JEHS 0350 B3 M 3 JEHS 0400 B3 M 3 JEHS 0500 B3 M 4 JEHS 0600 B3 M 3 JEHS 0680 B3 M 4 JEHS 0400 B3 L 3 JEHS 0500 B3 L 3 JEHS 0600 B3 L 3 JEHS 0800 B4 M 3 JEHS 1000 B4 M 3 ...

Page 19: ...Issue 01 05 2019 Page 19 Wiring Diagrams JEHS 0750 B4 L 3 JEHS 0950 B4 L 3 EVI ...

Page 20: ...Issue 01 05 2019 Page 20 Wiring Diagrams JEHS 1150 B4 L 3 EVI ...

Page 21: ...he coil We recommend putting your thumb over the end of the hose rather than using a nozzle end because the resulting spray is gentler and the possibility for impact damage is less Micro channel heat exchangers because of their fin geometry tend to retain water more than traditional fin tube coils Depending on the specific design and installation of your coil it may be beneficial to blow or vacuum...

Page 22: ... ZB15KQE TFD 558 JEHS 0250 B2 M 1 ZB19KQE PFJ 558 JEHS 0250 B2 M 3 ZB19KQE TFD 558 JEHS 0300 B2 M 1 ZB21KQE PFJ 558 JEHS 0300 B2 M 3 ZB21KQE TFD 558 JEHS 0350 B3 M 1 ZB26KQE PFJ 558 JEHS 0350 B3 M 3 ZB26KQE TFD 558 JEHS 0400 B3 M 1 ZB29KQE PFJ 558 JEHS 0400 B3 M 3 ZB29KQE TFD 558 JEHS 0500 B3 M 3 ZB38KQE TFD 558 JEHS 0600 B3 M 3 ZB45KQE TFD 558 JEHS 0680 B3 M 3 ZB48KQE TFD 558 JEHS 0800 B4 M 3 ZB5...

Page 23: ...y 12 months but can be increased to 24 months if fitted with a fixed leak detection system 30 300 kgs 50 500 TCO Eq Every 6 months but can be increased to 12 months if fitted with a fixed leak detection system 300 kgs 500 TCO Eq Every 6 months however automatic leak detection system is mandatory which requires servicing every 12 months To calculate TCO Eq value Refrigerant charge kgs x Refrigerant...

Page 24: ...J E Hall Limited Hansard Gate West Meadows Derby DE21 6JN England Tel 44 0 1332 253400 Fax 44 0 1332 371061 Email helpline jehall co uk www jehall com Issue 01 05 2019 ...

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