Jacto J600 Operator'S Manual Download

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CHAPTER 5 - MAINTENANCE

J-600 ELECTRIC

CHAPTER 5 Maintenance

Guidelines .................................................................................................03

Components ..............................................................................................03

Lubricantion points ....................................................................................04

Belt tension ................................................................................................05

Operations table ........................................................................................07

Recommended lubricants ..........................................................................09

Conventional PTO shaft .............................................................................10

Winter storage ...........................................................................................12

Trouble-shooting .......................................................................................13

General care ..............................................................................................14

Cleaning and storage .................................................................................15

Summary of Contents for J600

Page 1: ...al EDITION N 07 2011 Code 059179 WARNING Read Operator s Manual before setting up operating or maintaining sprayer Failure to follow safety precautions in this manual an in labels on the product could...

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Page 3: ...TABLE OF CONTENTS Introduction Precautions Chapter 1 Assembling Chapter 2 Technical specifications Chapter 3 Operation and Adjustments Chapter 4 Maintenance Chapter 5 Warranty Chapter 6 J 600 ELECTRI...

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Page 5: ...ped exclusively for the chemical spray application The J 600 ELECTRIC sprayer manual refers only to instructions of use and maintenance of parts and components manufactured by Jacto Read it carefully...

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Page 7: ...ety decals 10 Safety guidelines 13 Safety recommendations for transport 14 Recommendation to unload the equipment 15 Operational safety 16 Warning to assemble the components 17 Warning when using and...

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Page 9: ...Standard in the Agriculture Work the owner and the agriculture equipment s operator can cooperate with the chemical application safety since they be aware of their responsabilities Operator s responsa...

Page 10: ...ers specified below P N 276220 ATTENTION Lubrication point ATTENTION Read the operator s manual before operating the sprayer P N 379248 P N 379230 ATTENTION Read the operator smanualbefore operating t...

Page 11: ...8 ATTENTION Maximum speedallowedforthemachine is 18 5 mph P N 379214 ATTENTION Never op erate the valve of the chemical rinse nozzle if the container is not duly positioned over the rinse nozzle P N 1...

Page 12: ...ion plate P N 047035 Final test of the equipment P N 013169 ATTENTION Obligatoryuseof protective mask P N 379115 ATTENTION Obligatoryuseof hearing protector P N 379123 Decal J 600 EXPORT P N 219691 In...

Page 13: ...the machine s components that are in direct contact with the chemical use EPIs approved and in accordance with the recommendation in the chemical label If you re using cabin tractor and it has air fi...

Page 14: ...etc These caracteristics must be carefuly valued before the equipment tranportation In case doubt do not make the transport Con tract a specific company for this type of job Be sure that the chemical...

Page 15: ...ng the equipment in a safety area and far from electric post hook up the jack and unhook the equipment from the tractor Check the owner s manual prior to do this operation The warning realated to foll...

Page 16: ...ype of service adjustment or maintenance in your equipment turn off the PTO shaft and the tractor s engine If the equipment used even if it was washed and seems to be clean use all recommended EPIs fo...

Page 17: ...s gloves boots etc When hooking the PTO shaft in the tractor make sure to lock the safety pin The instructions on how to adjust the PTO shaft s lenght correctly are in chapter 2 ASSEMBLY in this manua...

Page 18: ...160 gallon tank it s impor tant that all personal involved use the indicated EPIs It s important to read the chemical s label used On the label you ll find many information about the product warning e...

Page 19: ...oning cases occur dur ing the preparation of the chemical mixture when the chemical is still concentrated Do not wear or store into the cabin the protec tive individual clothing used to hand or prepar...

Page 20: ...unprotected peo ple away from the sprayed area Never allow that children or other unsolicited people remain in the areas of chemical handling or application 10 APPLY only the recommended rate The app...

Page 21: ...ng chemical containers Nev er buy or use agrochemicals with expired valid ity Never carry agrochemicals inside the cabin In case of accident that causes leakage take mea sures to prevent the agrochemi...

Page 22: ...the PTO be carefull and stay away from the equipment s moving parts they must be with it s protections In case of doubt call for technical assistance If there s no possibility to do the maintanence wi...

Page 23: ...1 CHAPTER 2 ASSEMBLING J 600 ELECTRIC CHAPTER 2 Assembling Choosing the tractor 3 Setting up the tractor 4 Mounting the sprayer to the tractor 6...

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Page 25: ...quired Example Sprayer weight 904 lb Tank capacity 160 gallons Total power consumption 26 5 HP Choosing the tractor considering the power consumption The tractor should have power HP at least 90 highe...

Page 26: ...the plate of the third point bar to the pin 3 of the frame ATTENTION The instruction below is an example of what should be done for properly hitching the sprayer to the tractor s three point suspensio...

Page 27: ...ositions of the holes vary according to the duty to be done Third arm s position Frame Duty kind N 1 N 4 Ultra light N 1 N 3 Light N 2 N 4 Medium N 2 N 3 Heavy The stabilizing chains should be install...

Page 28: ...r is not raised too high h h height adjustment Adjust the PTO shaft If necessary cut the male and female tubes so that after connecting the sprayer it has the overlaps recommended in the figure beside...

Page 29: ...1 CHAPTER 3 TECHNICAL SPECIFICATIONS J 600 ELECTRIC CHAPTER 3 Technical Specifications Presentation J 600 ELECTRIC 03 Technical specifications 04...

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Page 31: ...PECIFICATIONS J 600 ELECTRIC Presentation of sprayer 1 Main duct 2 Auxiliary duct 3 Belt tension 4 Fan 5 Pump 6 Gearbox 7 Main filter 8 PTO Shaft 9 Level indicator 10 Tank 11 CEJ 100 chemical control...

Page 32: ...n water tank Material Polyethylene Capacity 3 gallons Level indicator Level indicator with graduated scale Pump Model Centrifugal two stage Capacity 30 gpm Rotation 4 100 rpm Filter Model FVS 102 Mesh...

Page 33: ...500 control panel 06 Fan lock 06 JEC 2500 installation diagram 07 Mechanical agitator 08 Filling unit 08 Spray application technology 09 Selecting the spray swath 11 Calibrating the sprayer formula 12...

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Page 35: ...ps mounted to Jacto cannon sprayers have flow rate ranging from 29 06 up to 39 63 gpm These pumps can be single stage one rotor or dual stage two rotors as shown in the section PRESENTATION OF SPRAYER...

Page 36: ...e use of these products tank tap ATTENTION Non drinkable water Only use the water from this tank to wash hands and other parts of the body that have touched chemicals This control is located in an eas...

Page 37: ...ate droplets and distribute them uniformly over the area being sprayed Flow size and distribution vary according to the air volume generated by the fan Therefore always work as directed in the operato...

Page 38: ...is specifically designed to lock the fan off in order to reduce power consumption when the use of fan is not required that is while filling the tank and agitating the chemical mixture before starting...

Page 39: ...batteries requires extreme attention since liquid inside is acid and can cause burns on the skin eyes clothes besides it is explosive Take care not to connect the positive and negative poles inverted...

Page 40: ...ing unit valve 2 and keep the fill ing unit 4 at the same height of the valve 2 4 Set the lever of the filling unit valve 2 to the intermediate position so that the hose 3 is com pletely full of water...

Page 41: ...y conditions Do not allow the operator to handle chemicals and spraying machinery without the proper indi vidual protective clothing Correct application rate Any type of application requires that the...

Page 42: ...TRIC With strong wind and high temperature Improper conditions to spray Against the wind Cooler times of the day that is early in the morning or late in the afternoon Proper conditions to spray Always...

Page 43: ...e suggestions of spray swath In course of the applications the operator should determine the spray swath most appropriate to the working conditions ATTENTION Always spray at cooler times of the day Th...

Page 44: ...e for the success of the application ATTENTION The safety of people animals and environment depends on correct spray applications Therefore we list below some operational procedures Calculating the sp...

Page 45: ...the spraying on 7 When the machine pass the first mark start the stopwatch 8 When the machine pass through the second mark stop the stopwatch 9 Note the time it takes the tractor to move 164 feets 10...

Page 46: ...er sprayed Repeat this operation several times and take the average ATTENTION TO INCREASE THE VOLUME Raise the setting of the flow regulating valve Reduce the spray swath Reduce the tractor speed keep...

Page 47: ...the chemical mixture along the spray swath one recommends to install on the auxiliary spouts the nozzles shown in the table above according to the setting of the flow rate regulating valve ATTENTION T...

Page 48: ...ath and spout inclination The figures below show how to make the spray application and adjust the spout according to the tractor speed and wind direction wind direction Without wind spout slightly inc...

Page 49: ...l protective clothing when handling chemicals Impermeable wide brimmed hat Goggles Mask Long sleeved working clothes Impermeable gloves Impermeable boots impermeable boots long sleeved working clothes...

Page 50: ...ntil filling the bucket up Stir until the chemical and water are mixed Pour the solution into the sprayer s tank Install the tank lid and make sure there is no leackage ATTENTION Always follow technic...

Page 51: ...of empty containers to remove the residues of the product that are sticked inside it and make it useless by piercing it Metal plastic and glass containers must be rinsed for decontamination To facilit...

Page 52: ...tical for approximately 30 sec onds to remove the residues that are attached to the inside of the container Take the container cap off and carefully pour the rinse water into the spray tank Keep holdi...

Page 53: ...s can be stocked temporarily in an appropriate place until final destination Fill the container with clean water up to 1 4 fit the container cap and tight it enough to avoid leakage during the agitati...

Page 54: ...e volume and fitting the cap roll it on the ground during approximately 30 seconds 2 In the upright position complete the agitation by moving back and forth for approximately 30 seconds Empty the cont...

Page 55: ...CHAPTER 5 Maintenance Guidelines 03 Components 03 Lubricantion points 04 Belt tension 05 Operations table 07 Recommended lubricants 09 Conventional PTO shaft 10 Winter storage 12 Trouble shooting 13 G...

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Page 57: ...er and soap and change your clothes These procedures will avoid future problems caused by strainer nozzle and tube obstructions and prolong the sprayer s life as well as protect yourself ATTENTION Nev...

Page 58: ...ighten the screw fastening the gasket 1 until it stops leaking If it does not stop leaking this way replace the gasket Lubricate daily Auxiliary spouts Spray ducts Lubricate daily ATTENTION Always sto...

Page 59: ...appropriate protective clothing such as gloves boots goggles etc Belt tension Lubricate daily For instruction in detail please refer to the section MAINTENANCE PTO SHAFT 2 1 Pump belt Deflection 0 20...

Page 60: ...Retighten the nut 1 Deflection 0 20 in Loosen the two screws 1 Slide the pump 2 until obtaining the tension recommended Retighten the screws 1 Hydraulic pump belt 1 2 1 1 2 3 3 2 1 1 Fan belt Deflecti...

Page 61: ...es Clean and lubricate every point of the PTO shaft Check if the threee point hitch pins and cotter pins are original Check if the hitch pins have cotter pins Check the overlaps of the PTO shaft Adjus...

Page 62: ...oil leakage and stop it Store the sprayer in a dry ventilated and indoor place Retigthen the bolts on the tank Remove the covers of the PTO shafts clean and wash the parts lubricate and mount the driv...

Page 63: ...s Beacon EP 2 Esso and similar products when necessary hidraulic reservoir hidraulic oil ISO VG 68 Rando HD 68 Texaco DTE 25 Mobil oil Tellus T 68 and similar products 1 20 gallons gearbox lubricatin...

Page 64: ...the tractor engine before servicing the pto shaft All kind of maintenance on the pto shaft must be done with the use of appropriate protective clothing such as gloves boots goggles etc OBSERVATION Fil...

Page 65: ...he indicated posi tion 3 Pull the guard cone 4 Remove the sliding ring b Assembling 5 Clean and lubricate the male and female tubes 6 Install the sliding ring into the fitting with the grooves pointin...

Page 66: ...pty the tank completely by removing the drain plug and setting the filling valve to the inter mediate position Set the control valve lever to turn on so that the water in the circuit flows Check visua...

Page 67: ...system are well tight ened and with o ring If it continues check for damage on the hoses Replace them if necessary 5 Pump seal damaged Replace the mechanical seal 6 Position of the filling unit valve...

Page 68: ...in a proper decontamination place Wash the inside and outside of the sprayer with clean water and detergent Disassemble and clean each nozzle assembly with fine brush water jet or compressed air Dry...

Page 69: ...water sources houses etc Repaint the damaged parts to prevent corro sion Wash the sprayer externally with clean water and in places where there is no risk of contaminat ing the environment Store the s...

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Page 71: ...1 J 600 ELECTRIC CHAPTER 6 WARRANTY CHAPTER 6 Warranty Statement of limited warranty 3 Techinical inspections registration 4...

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Page 73: ...ting from paralyzation and repair of the equipment Freight charges pick up and delivery charges Damages of any nature resulting from action of gases or liquids used in the equipment General informatio...

Page 74: ...4 J 600 ELECTRIC CHAPTER 6 WARRANTY Techinical inspections registration Date hours n Description Techinical Dealer...

Page 75: ...s in force as of this date Retail purchaser signature Original retail purchaser s copy PRODUCT REGISTRATION CARD Invoice number Date Retailing delaer Phone City State Sprayer Model Series Sprayer No P...

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