GENERAL CLEANING
Improper cleaning and lubrication of your machine re-
sults in many equipment failures. Before any repairs
are undertaken, thoroughly clean the exterior of the
component to be removed.
Use a clean surface to lay out parts being removed.
Keep lubricants clean and cover containers not being
used. Plug or cap all hydraulic lines and ports to hy-
draulic components immediately after disconnecting.
SAFETY
Safety should always be the rule when working on or
with machinery. Always use safe practices and com-
mon sense when using hand or power tools. Use the
suggested procedures in this manual when working
with the tractor.
Throughout this manual signal words will be used to
highlight special procedures. The signal words and their
meaning are as follows:
NOTE
Any procedure needing special care when per-
forming a procedure.
Decals on the machine denote cautions, warnings, and
dangers. These cautions, warnings, and danger decals
must be on the machine at all times. If they become
worn, torn or painted over, new decals should be in-
stalled as shown in Section 14 of this manual.
TORQUE VALUES
Torque values are given in the following “Torque Spe-
cification Chart”. Special torque values are called out
on illustrations and text throughout this manual.
INTRODUCTION
SECTION 1A. GENERAL INFORMATION
1A-2
!
CAUTION
Hazards or unsafe practices which
could
result
in personal injury or product or property damage.
!
WARNING
Hazards or unsafe practices which
could
result
in
severe
personal injury or death.
!
DANGER
Imminent hazards which
will
result in
severe
per-
sonal injury or death if precautions are not taken.
!
CAUTION
Disconnect leads at alternator before electric weld-
ing is done on components in common ground
with engine.
!
DANGER
This machine is equipped with an interlock sys-
tem which is intended to protect the operator
and others from injury, by preventing the engine
from starting, unless the implement switch is in
the “Off” position, traction pedal is in the “Neutral”
position and the brake set. The system also shuts
off the engine if the operator leaves the seat with
the implement switch “On” and brake released. In
the interest of safe operating conditions, this ma-
chine must never be operated with the interlock
relays or interlock system disconnected or mal-
functioning.
Summary of Contents for HR 5111
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Page 49: ...GENERAL See Figure 4E 1 DRIVE TRAIN SECTION 4E AXLE 4E 1 4E Figure 4E 1 Axle Assembly...
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Page 94: ...STEERING SECTION 6E STEERING CYLINDER 6E 4 Figure 6E 4 Steering Cylinder Assembly...
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Page 108: ...HYDRAULICS SECTION 8A REPAIR AND SERVICE TOOLS AND MATERIALS 8A 2 Figure 8A 1 Wheel Restraint...
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Page 137: ...REPAIR HYDRAULICS SECTION 8J REAR TRACTION MOTOR 8J 1 8J Figure 8J 1 Rear Traction Motor...
Page 138: ...HYDRAULICS SECTION 8J REAR TRACTION MOTOR 8J 2 Figure 8J 2 Seal Assembly...
Page 139: ...HYDRAULICS SECTION 8J REAR TRACTION MOTOR 8J 3 8J Figure 8J 3 O Rings and Seals...
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Page 145: ...HYDRAULICS SECTION 8L LIFT CYLINDER 8L 3 8L Figure 8L 3 Lift Cylinder Assembly...
Page 148: ...HYDRAULICS SECTION 8L LIFT CYLINDER 8L 6 Figure 8L 6 Wing Cylinder Assembly...
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Page 160: ...HYDRAULICS SECTION 8Q HYDRAULIC FIELD TEST PROCEDURES 8Q 4...
Page 163: ...HYDRAULICS SECTION 8Q HYDRAULIC FIELD TEST PROCEDURES 8Q 7 Figure 8Q 5 Reel System 8Q...
Page 185: ...HYDRAULICS SECTION 8R INSTRUMENT TEST 8R 21 8R Figure 8R 19 Left Wing Motor Circuit Tests...
Page 186: ...HYDRAULICS SECTION 8R INSTRUMENT TEST 8R 22 THIS PAGE INTENTIONALLY LEFT BLANK...
Page 191: ...HYDRAULICS 8S 1 8S Figure 8S 1 Flow Diagram...
Page 192: ...HYDRAULICS 8S 3 Figure 8S 2 Schematic Early...
Page 193: ...HYDRAULICS 8S 5 8S Figure 8S 3 Schematic Later...
Page 202: ...HYDRAULICS 8S 7 Figure 8S 4 Traction System 1 of 4...
Page 203: ...HYDRAULICS 8S 9 8S Figure 8S 5 Power Steering System 2 of 4...
Page 204: ...HYDRAULICS 8S 11 Figure 8S 6 Lift System 3 of 4...
Page 205: ...HYDRAULICS 8S 13 8S Figure 8S 7 Mower System 4 of 4...
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Page 249: ...ELECTRICAL SYSTEM SECTION 10G SWITCHES 10G 5 10G Figure 10G 5 Ignition Switch Test Step 4...
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Page 323: ...ATTACHMENTS SECTION 12D MOWERS 12D 5 12D Figure 12D 5 Motor Rotation By Code Letter...
Page 328: ...ATTACHMENTS SECTION 12F CASTER WHEELS 12F 2 Figure 12F 2 Caster Wheel Repair...
Page 329: ...13 THIS SECTION INTENTIONALLY LEFT BLANK SECTION 13 OPTIONS...
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Page 335: ...MISCELLANEOUS SECTION 14A PRECAUTION DECAL LOCATIONS 14A 3 14A MOWER Part No J T338141 1...
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Page 337: ...MISCELLANEOUS SECTION 14B CONVERSION CHARTS 14B 1 14B MILLIMETERS TO DECIMALS...