Jacobsen Cushman Turf Truckster, Parts & Maintenance Manual

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MAINTENANCE 5
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5 MAINTENANCE
5.1 GENERAL ________________________________________________________________
1. Adjustment and maintenance should always be
performed by a qualified technician. If proper
adjustments cannot be made contact an Authorized
Cushman Dealer.
2. Inspect the equipment on a regular basis, establish a
maintenance schedule, and keep detailed records.
a. Keep the equipment clean.
b. Keep all moving parts properly adjusted and
lubricated.
c. Replace worn or damaged parts before operating
the machine.
d. Keep all fluids at their proper levels.
e. Keep shields in place and all hardware securely
fastened.
f. Keep tires properly inflated.
3. Long hair, jewelry, or loose fitting clothing may get
tangled in moving parts.
4. Use the illustrations in the Parts & Maintenance
Manual as reference for the disassembly and
assembly of components.
5. Recycle or dispose of all hazardous materials
(batteries, fuel, lubricants, anti-freeze, etc.) according
to federal, state, and local regulations.
6. Keep hands and feet away from moving parts.
Whenever possible do not make adjustments with the
engine running.
5.2 ENGINE _________________________________________________________________
IMPORTANT: A separate Engine Manual, prepared by
the engine manufacturer, is supplied with this vehicle.
Read the Engine Manual carefully until you are familiar
with the operation and maintenance of the engine.
Proper attention to the engine manufacturer’s directions
will assure maximum service life of the engine. To order
replacement engine manuals contact the engine
manufacturer.
The proper break-in of a new engine can make a
considerable difference to the performance and life of the
engine.
During the break-in period Jacobsen recommends the
following:
1. During the first 50 hours of operation a new engine
should be allowed to reach an operating temperature
of at least 140°F (60°C) prior to operation at full load.
2. Check the engine oil level twice daily during the first
50 hours of operation. Higher than normal oil
consumption is not uncommon during the break-in
period.
3. Change engine oil and oil filter element after first 35
hours of operation.
4. Check and adjust hydraulic pump and alternator
belts. See Sections 4.5, 4.6, 4.7 and 4.8.
5. Refer to Section 7.3 and Engine Manual for specific
maintenance intervals.
6. If the injection pump, injectors, or the fuel system
require service contact an authorized Jacobsen
Dealer.
Keep your engine clean. If dirt has accumulated on the
engine it should be washed with a nonflammable solvent
or strong detergent.
When washing becomes necessary it can be carried out
concurrent with servicing the vehicle.
In order to maintain reliable service from your engine a
regular check-up and maintenance schedule should be
followed. Proper maintenance will prolong the engine’s
life and avoid premature overhaul.
WARNING
Before you clean, adjust, or repair this equipment,
depress clutch pedal and shift transmission to Neutral,
engage parking brake, stop engine, and remove key
from ignition switch to prevent injuries.
Make sure the vehicle is parked on a solid and level
surface. Never work on a vehicle that is supported
only by a jack. Always use jack stands.
!
NOTICE
The vehicle is designed to operate most efficiently at
the preset governor setting. Do not change the engine
governor settings or overspeed the engine.