Jacobsen Cushman Turf Truckster Page 188 Parts & Maintenance Manual Download

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148

Engine Harness

Connector #3

Engine Harness

Connector #2

Engine Harness

Connector #1

Parking Brake

Oil Pressure

Switch

Fuel

Pump

Diode

Connectors

Starter

Solenoid

Fuel Level

Sender

Fuel Shutoff

Relay

Diodes

Pre-Heat

Relay

Fan

Relay

Fan

Motor

Fan Relay

Fuse

Starter

Ground Wires

Ground

Alternator

Starter

Solenoid

Glow Plug

Fuel Solenoid

Glow Plug

Fuse

Temperature

Sender

Fan

Switch

Radiator Fan

Harness

Oil Cooler Fan

Harness

Radiator Fan
Motor Fuse

Oil Cooler
Fan Motor Fuse

Starter

Ground

Oil Cooler
Fan Motor

TURF TRUCKSTER

55.1 Diesel Engine and Fan Harness

Part Numbers 4174321, 4179800, and 4179801

Serial No. 84063 - All
Serial No. 84064 - All

Summary of Contents for Cushman Turf Truckster

Page 1: ...and maintain this machine should be trained in its proper use warned of its dangers and should read the entire manual before attempting to set up operate adjust or service the machine GB BG Bulgaria United Kingdom Cushman Turf Truckster With Four Post ROPS C конструкция за защита при преобръщане с четири колони 84063 Kubota D1105 E3B Diesel Engine MT 84064 Kubota D1105 E3B Diesel Engine MT EC 8406...

Page 2: ...cobsen suggests you maintain a stock of the more commonly used maintenance items We have also included part numbers for additional support materials and training aids To order any of the following material 1 Write your full name and complete address on your order form 2 Explain where and how to make shipment UPS Regular Mail Overnight 2nd Day 3 Order by the quantity desired the part number and the...

Page 3: ...verheat Procedure 19 5 7 Cooling System 20 5 8 Air Filter 21 5 9 Jump Starting 21 5 10 Battery 22 5 11 Charging Battery 22 5 12 Hydraulic Hoses 23 5 13 Hydraulic Reservoir and Filter 23 5 14 Fuel 24 5 15 Fuel System 24 5 16 Tire Pressure 25 5 17 Tire Removal and Installation 25 5 18 Raising the vehicle 26 5 19 Towing the Vehicle 27 5 20 Governor Oil Level 27 5 21 Hydraulic Brakes 28 5 22 Different...

Page 4: ...any switch 13 Do not change the engine governor setting or overspeed the engine 14 Carbon monoxide in the exhaust fumes can be fatal when inhaled Never operate the engine without proper ventilation or in an enclosed area 15 Fuel is highly flammable handle with care 16 Keep the engine clean Allow the engine to cool before storing and always remove the ignition key 17 Place transmission in Neutral d...

Page 5: ... you will prolong the life of your machine and maintain its maximum efficiency Adjustments and maintenance should always be performed by a qualified technician If additional information or service is needed contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service WARNING The Interlock System on this ve...

Page 6: ...ng replacement parts or requesting service information Vehicle Identification Numbers must appear on all correspondence concerning this vehicle 2 2 ENGINE IDENTIFICATION NUMBERS _________________________________________ The Truckster is equipped with either a Kubota three cylinder diesel powered liquid cooled four cycle engine or a Suzuki three cylinder gas powered liquid cooled four cycle engine ...

Page 7: ... Governor All Speed Mechanical Low Idle 1300 RPM High Idle 3180 RPM Lubrication Capacity 5 4 quarts 5 1 liters Below 32 F 0 C SAE 10W or 10W 30 10W 40 32 77 F 0 25 C SAE 20W or 10W 30 10W 40 Above 77 F 25 C SAE 30W or 10W 30 10W 40 API Classification CD or CE Air Filter Dry type with evacuator valve Alternator 60 amp Cooling System Liquid Cooled Capacity 5 1 qt 4 8 l 50 50 water ethylene glycol mi...

Page 8: ..._________________ 84067 Gear Ratios 5th Gear 1 000 1 4th Gear 1 264 1 3rd Gear 1 908 1 2nd Gear 3 017 1 1st Gear 5 106 1 Reverse 5 151 1 Hypoid Differential 14 21 1 with 3 2 1 Reduction 84068 Gear Ratios 3rd Gear 1 000 1 2nd Gear 1 536 1 1st Gear 2 727 1 Reverse 2 222 1 Hypoid Differential 14 21 1 with 3 2 1 Reduction 84069 Gear Ratios 5th Gear 1 000 1 4th Gear 1 264 1 3rd Gear 1 908 1 2nd Gear 3 ...

Page 9: ...cle cannot be used with cab attachments If an enclosed cab is desired the four post ROPS must be replaced with Upper ROPS 894761 Hydraulic Attachments High Low Gas Hydraulics 4147940 High Low Diesel Hydraulics 894713 Implement Lift A Frame 892493 Dry Seal Coupler 1 set 894604 Hydraulic PTO Requires 894712 and 894713 894644 Truck Attachments Heavy Duty Mechanical PTO 4112981 Quick Aerator 2701529 R...

Page 10: ...stavushindamine Vaatimustenmukaisuuden arviointi Evaluation de conformité Konformitätsbeurteilung G L Megfelel ség értékelés Valutazione della conformità Atbilst bas nov rt jums Atitikties vertinimas Livell tal Qawwa tal oss Imkejjel Ocena zgodno ci Avaliação de Conformidade Evaluarea conformit4 ii Vyhodnotenie zhodnosti Ocena skladnosti Evaluación de conformidad Bedömning av överensstämmelse 2006...

Page 11: ... Signature de la personne habilitée à rédiger la déclaration au nom du fabricant à détenir la documentation technique à compiler les fichiers techniques et qui est implantée dans la Communauté Unterschrift der Person die berechtigt ist die Erklärung im Namen des Herstellers abzugeben die die technischen Unterlagen aufbewahrt und berechtigt ist die technischen Unterlagen zusammenzustellen und die i...

Page 12: ...d push the engine cover latch towards the rear of the unit and tilt cover forward When replacing the engine cover make sure the retaining tabs located at the front corners of the engine cover are inserted into the slots in the floorboard Tilt seat to the rear until the engine latch engages Lock key lock if equipped Figure 4A Figure 4B WARNING To prevent injury depress clutch pedal and shift transm...

Page 13: ...g up when the release lever is pulled and so must be lifted manually Figure 4C 4 4 ACCESS PANELS _________________________________________________________ There are two access panels located under the front cowl and one located in the middle of the floorboard Remove panel A under cowl to access the shifter linkage and wiring for the instrument panel Remove panel B under cowl to access the front su...

Page 14: ...irst 24 48 hours of operation Adjust every 200 hours thereafter Adjust hydraulic pump belt so belt deflects 1 4 to 1 2 in 6 to 12 mm with a 20 lb push at midpoint between pulleys If tension is incorrect loosen pump mounting bolts E and carefully pry pump away from the engine until proper belt tension is achieved Figure 4G 4 7 GAS POWER STEERING ALTERNATOR BELT ________________________________ Insp...

Page 15: ... remove belt from pulleys Figure 4I 4 9 PARKING BRAKE CABLE ___________________________________________________ 1 Remove the engine cover Put chocks in front of and behind at least two wheels at opposite corners of vehicle 2 Engage parking brake If handle is at an angle greater than 45 to the panel adjustment is required 3 Disengage parking brake 4 Tighten adjustment nut G a couple of turns 5 Enga...

Page 16: ...ft lbs Nm 30 40 7 40 54 2 3 8 24 ft lbs Nm 35 47 5 45 61 0 7 16 14 ft lbs Nm 50 67 8 65 88 1 7 16 20 ft lbs Nm 55 74 6 70 94 9 1 2 13 ft lbs Nm 75 101 7 100 135 6 1 2 20 ft lbs Nm 85 115 3 110 149 2 9 16 12 ft lbs Nm 105 142 4 135 183 1 9 16 18 ft lbs Nm 115 155 9 150 203 4 5 8 11 ft lbs Nm 150 203 4 195 264 4 5 8 18 ft lbs Nm 160 217 0 210 284 8 3 4 10 ft lbs Nm 170 230 5 220 298 3 3 4 16 ft lbs ...

Page 17: ...roper break in of a new engine can make a considerable difference to the performance and life of the engine During the break in period Jacobsen recommends the following 1 During the first 50 hours of operation a new engine should be allowed to reach an operating temperature of at least 140 F 60 C prior to operation at full load 2 Check the engine oil level twice daily during the first 50 hours of ...

Page 18: ...oss can damage the engine Considerable oil loss could be due to a loose or incorrectly installed drain plug cracked gaskets or a loose oil filter Drain plugs are located beneath the engine in the oil pan Remove both plugs when changing the oil Check drain plugs and oil for metal chips that could indicate engine damage Immediately replace drain plugs with damaged gasket surfaces After oil has compl...

Page 19: ...ure 1 Stop the vehicle DO NOT shut the engine off Place vehicle in Neutral and engage the parking brake 2 Immediately disengage any accessories that are operating 3 Slow the engine speed to a fast idle 4 Remove any dirt chaff debris etc from the radiator intake screen located on the right side of the vehicle Temperature gauge needle should start to go down approximately 30 seconds after the screen...

Page 20: ...ain Remove lower radiator hose Close both drains and install lower radiator hose once system has completely drained d Empty and clean the recovery bottle e Fill radiator to the bottom of the filler neck with 50 50 antifreeze water mixture f Fill recovery bottle to full mark with 50 50 antifreeze water mixture 3 Keep radiator air passages clean Use compressed air 30 psi maximum to clean the fins Wa...

Page 21: ...ard 6 Carefully clean the inside of the filter housing without allowing dust into the air intake 7 Inspect the new element Do not use a damaged element and never use an incorrect element 8 Assemble the new element and make sure it seats properly 9 Assemble cap making sure it seals completely around the filter housing Dust evacuator A must be facing down 10 Install air cleaner assembly into the veh...

Page 22: ...to Section 5 10 Read the Battery s and Charger s manuals for specific instructions 2 Whenever possible remove the battery from the vehicle before charging If battery is not sealed check that the electrolyte covers the plates in all the cells Battery cables must be disconnected before using a fast charger or damage to the alternator may result 3 Make sure the charger is Off Then connect the charger...

Page 23: ...ific maintenance intervals Normally the hydraulic system will not need additional fluid Sometimes a leak may develop causing the system to require repair and refilling If you notice hydraulic fluid escaping when the system is being used or if a leak is suspected turn off all hydraulic functions and stop the engine Periodically check the hydraulic fluid level hydraulic level should be checked every...

Page 24: ...s been winterized Cold temperatures may cause it to thicken which will keep your vehicle from running properly c DO NOT use Aviation Fuel JP4 Refer to Engine Manual for additional information Gas Engine Use clean fresh Unleaded Gasoline with 87 octane or higher rating 5 15 FUEL SYSTEM ____________________________________________________________ Refer to Section 7 3 for specific maintenance interva...

Page 25: ...to 1st gear manual or Park automatic 2 Refer to Section 5 18 for proper lifting procedures Always use jack stands Never rely only on a jack for support Raise the vehicle only enough to remove the tire Never place feet hands or any part of your body under the vehicle when raising it 3 Remove the wheel retaining nuts and remove wheel and tire assembly from the hub 4 Perform required service on tire ...

Page 26: ...e the same procedure for supporting the frame and blocking the tires as you would when using a jack To prevent damage to the vehicle or attached accessory never use a hoist to raise only one corner of the vehicle Always raise BOTH front or rear corners equally Figure 5G WARNING Make sure the vehicle is parked on a solid and level surface Never work on a vehicle that is supported only by a jack Alw...

Page 27: ...dd the recommended oil type Remove the plug from the rear of the governor and remove the plug from the top of the governor Add SAE 20W motor oil until the oil begins to leak from the rear port Replace both plugs When replacing the plugs use Teflon tape or a Permatex 20 sealant or equivalent pipe thread sealant on the threads of the plug Torque the plugs to 95 10 in lb 10 7 1 Nm Figure 5I WARNING T...

Page 28: ... hose to the bleeder screw and place the other end of the hose in a container to catch fluid from brake when bleeding the system 3 Bleed brake a Have an assistant push down on the brake pedal and hold the pedal down b Loosen the bleeder screw allowing fluid to flow c Tighten the bleeder screw d Have assistant release pedal NOTE Do Not release brake pedal until the bleeder screw is tightened or air...

Page 29: ...id begins to leak from hole Apply pipe thread sealant and install filler plug Figure 5N Figure 5O 5 23 DIESEL ENGINE MANUAL TRANSMISSION ____________________________________ The transmission fluid should be checked every 100 hours or 3 months Fluid should be changed every 600 hours or yearly Transmission Fluid Capacity 1 35 qts 1 28 l Fluid Type SAE EP 80 90 gear lube To check transmission fluid l...

Page 30: ...nd install filler plug Figure 5Q 5 25 GAS ENGINE AUTOMATIC TRANSMISSION____________________________________ The transmission fluid should be checked every 100 hours or 3 months Fluid should be changed every 600 hours or yearly Transmission Fluid Capacity 3 8 qts 3 6 l Fluid Type Mercon Dextron II To check transmission fluid level the engine must be running Place the gear selector in Park P apply t...

Page 31: ...nector for easier access to rear of panel Light Bulb Replacement 1 Determine which bulb needs to be replaced 2 Rotate bulb holder 1 4 turn counter clockwise and pull up and away from dash panel 3 Replace old bulb with a new bulb of equal type Location Replacement Bulb A Voltmeter C658 B Temperature Gauge C658 C Fuel Gage C658 D Hour Meter C658 E Tachometer C161 F Left Turn Signal C161 G Oil Pressu...

Page 32: ...egative BLACK battery cable 2 Remove the four screws securing the headlight bezel to the front cowl 3 Pull headlight and bezel forward and out of the front clip opening 4 Disconnect the electrical connector from the rear of the headlight 5 Remove the headlight from the bezel Properly dispose of old bulb 6 Install new headlight in reverse order of removal Figure 5U 5 29 TAIL LIGHT REPLACEMENT______...

Page 33: ...___________________________ Wash the vehicle after each use Keep the equipment clean Note Do not wash any portion of the equipment while it is hot Do not use high pressure spray or steam Use cold water and automotive cleaners 1 Use compressed air to clean engine and radiator fins A special blow gun is available through Cushman Dealer 2 Use only fresh water for cleaning your equipment Note Use of s...

Page 34: ...not fall below 20 F 7 C to prevent electrolyte from freezing Engine General 1 While the engine is warm remove the drain plug drain the oil from the crankcase and change oil filter Install drain plug and refill with fresh oil Let engine cool before storing 2 Clean exterior of engine Paint exposed metal or apply a light coat of rust preventative oil Add a fuel conditioner or biocide to prevent gelli...

Page 35: ...ne hard to start or runs poorly 1 Fuel level low Fuel or fuel filter dirty 1 Fill with fresh fuel Change fuel filter Bleed fuel lines 2 Air cleaner dirty 2 Inspect and replace air filter 3 Injectors fuel pump 3 Consult engine manual 4 Engine problem 4 Consult engine manual Engine stops 1 Fuel tank empty 1 Fill with fresh fuel and bleed fuel lines Engine overheating 1 Coolant level low 1 Inspect an...

Page 36: ...ther friction points that are not shown on the lubrication chart apply several drops of SAE 30 oil every 40 hours or as necessary 4 Grease fittings every 100 hours Do not over grease drive shaft fittings A Too much grease will damage the seals 7 2 LUBRICATION CHART _____________________________________________________ WARNING Before you clean adjust or repair this equipment disengage all drives lo...

Page 37: ...7 IV Differential Fluid I R R 5 22 III Electrical System I I 5 26 Engine Glow Plugs I Engine Idle Speed I I Engine Noise Vibration I Engine Oil Suzuki I R R 5 3 Engine Oil Filter Suzuki I R R 5 3 Engine Oil Kubota I R R 5 3 II Engine Oil Filter Kubota I R R 5 3 Engine Valve Clearance I I Fluid Leaks I R Fuel System I I 5 15 Fuel Filter R 5 15 Fuel Water Separator Diesel Only I C Governor Fluid I A...

Page 38: ...ommon engine parts are provided for reference only Refer to the Engine Parts Manual for a complete list of service parts Part Number Part Description 5000919 Diesel Air Filter Element 840352 Gas Air Filter Element 4113986 Diesel Oil Filter 2701809 Gas Oil Filter 4183591 Diesel Fuel Filter 2701898 Gas Fuel Filter 4175560 Diesel Alternator Belt 4117092 Diesel Hydraulic Pump Belt 4140919 Gas Water Pu...

Page 39: ...NOTES 8 en 39 8 NOTES ...

Page 40: ... on the order 2 Explain where and how to make shipment 3 Give product number name and serial number that is stamped on the name plate or serial plate of your product 4 Order by the quantity desired the part number and description of the part as given in the parts list 5 Send or bring the order to an authorized Jacobsen Distributor 6 Inspect all shipments on receipt If any parts are dam aged or mis...

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Page 42: ...количество номера на частта и описанието й 4 Изпратете или занесете поръчката на вашият оторизиран доставчик на Jacobsen Copyright 2011 Jacobsen A Textron Company Всички права запазени включително правото да се препечатва под всякаква форма тази книга или извадки от нея ОТПЕЧАТАНО В САЩ 1 2011 Това са преводи на оригинални инструкции утвърдени от ACMTRAD SL Точка 65 Предупреждение Този продукт съд...

Page 43: ...глушител и изпускателна тръба 19 5 6 Процедура при прегряване на двигателя 19 5 7 Охлаждаща система 20 5 8 Въздушен филтър 21 5 9 Рязко потегляне 21 5 10 Батерия 22 5 11 Зареждане на батерията 22 5 12 Хидравлични маркучи 23 5 13 Резервоар и филтър за хидравличното масло 23 5 14 Гориво 24 5 15 Горивна система 24 5 16 Налягане в гума 25 5 17 Сваляне на гуми и монтаж 25 5 18 Повдигане на машината 26 ...

Page 44: ...материали или други предпазни механизми безопасно закрепени на място 12 Никога не изключвайте или шунтирайте какъвто и да е прекъсвач 13 Не променяйте регулаторните настройки на двигателя и не надвишавайте пределно допустимата скорост на двигателя 14 Въглеродният окис от отходните газове може да бъде фатален когато се вдиша Никога не включвайте двигателя без наличието на правилна вентилация или в ...

Page 45: ...чки инструкциите в това ръководство вие ще удължите живота на вашата машина и ще използвате максималната й производителност Настройките и поддръжката винаги трябва да се извършват от квалифициран техник Ако се нуждаете от допълнителна информация или обслужване свържете се с вашия оторизиран дилър на Jacobsen който е информиран за последните методи за поддръжка на това съоръжение и може да осигури ...

Page 46: ...а служебна информация Идентификационните номера на автомобила трябва да фигурират на цялата кореспонденция касаеща този автомобил 2 2 ИДЕНТИФИКАЦИОННИ НОМЕРА НА ДВИГАТЕЛ _________________________________ Машината е снабдена или с трицилиндров дизелов четиритактов двигател с течно охлаждане Kubota или с трицилиндров бензинов четиритактов двигател с течно охлаждане Suzuki Серийният номер на двигател...

Page 47: ...ия поради работни ограничения и фактори на околната среда Работен обем 1123 cм3 Въртящ момент 71 5 Hм 2200 об мин Г ориво Вид Използвайте чисто дизелово гориво No 2 с ниско и свръхниско съдържание на сяра Мощност Мин 45 цетан Вместимост 24 5 л Регулатор всички скорости механичен Малки обороти 1300 об мин Г олеми обороти 3180 об мин Смазка Вместимост 5 1 л Под 0 C SAE 10W или 10W30 10W40 0 25 C SAE...

Page 48: ...ИЦИЕНТИ _______________________________________________ 84067 Предавателно съотношение 5 та Предавка 1 000 1 4 та Предавка 1 264 1 3 та Предавка 1 908 1 2 ра Предавка 3 017 1 1 ва Предавка 5 106 1 Заден ход 5 151 1 Хипоиден диференциал 14 21 1 с редукция от 3 2 1 84068 Предавателно съотношение 3 та Предавка 1 000 1 2 ра Предавка 1 536 1 1 ва Предавка 2 727 1 Заден ход 2 222 1 Хипоиден диференциал ...

Page 49: ...е използвана с приставки за кабината Ако е желателна затворена кабина конструкцията за защита при преобръщане с четири колони ROPS трябва да бъде заменена с горна конструкция за защита срещу преобръщане ROPS 894761 Хидравлични приспособления Хидравлика за висок нисък бензин 4147940 Хидравлика за висок нисък дизел 894713 Уред за повдигане A рамка 892493 Съединение със сухо уплътнение 1 комплект 894...

Page 50: ...cení pln ní podmínek Overensstemmelsesvurdering Conformiteitsbeoordeling Vastavushindamine Vaatimustenmukaisuuden arviointi Evaluation de conformité Konformitätsbeurteilung G L Megfelel ség értékelés Valutazione della conformità Atbilst bas nov rt jums Atitikties vertinimas Livell tal Qawwa tal oss Imkejjel Ocena zgodno ci Avaliação de Conformidade Evaluarea conformit4 ii Vyhodnotenie zhodnosti Oc...

Page 51: ...Signature de la personne habilitée à rédiger la déclaration au nom du fabricant à détenir la documentation technique à compiler les fichiers techniques et qui est implantée dans la Communauté Unterschrift der Person die berechtigt ist die Erklärung im Namen des Herstellers abzugeben die die technischen Unterlagen aufbewahrt und berechtigt ist die technischen Unterlagen zusammenzustellen und die in...

Page 52: ...е ключалката на капака на двигателя към задната част на блока и наклонете капака напред Когато сменяте капака на двигателя трябва да се уверите че задържащите накрайници на предните ъгли на капака на двигателя са пъхнати в слотовете в пода Наклонете основата назад докато се задейства ключалката на двигателя Заключете блокиращия ключ ако има такъв Фигура 4A Фигура 4B ПРЕДУПРЕЖДЕНИЕ За да избегнете ...

Page 53: ... се дръпне освобождаващата ръчка той трябва да се вдигне ръчно Фигура 4C 4 4 ПАНЕЛИ ЗА ДОСТЪП ___________________________________________________________ Има два панела за достъп разположени под предния капак и един разположен в средата на пода Свалете панел А под капака за достъп до връзките на механизма за превключване и кабелите на контролното табло Свалете панел В под капака за достъп до предн...

Page 54: ... работа След това регулирайте на всеки 200 часа Регулирайте ремъка на хидравличната помпа така че да ремъкът да се отпуска с 6 12 мм при натиск от 9 кг н средната точка между макарите Ако обтягането не е необходимото разхлабете монтажните болтове на помпата Е и внимателно отдръпвайте от двигателя докато се постигне правилното обтягане на ремъка Фигура 4G 4 7 РЕМЪК СЕРВО УПРАВЛЕНИЕ АЛТЕРНАТОР НА БЕ...

Page 55: ...ите обтягането и свалете ремъка от ролките Фигура 4I 4 9 КАБЕЛ НА РЪЧНА СПИРАЧКА __________________________________________________ 1 Свалете капака на двигателя Поставете блокировки отпред и отзад на поне две колела на противоложни ъгли на автомобила 2 Включете спирачката Ако ръчката е под по голям от 45 ъгъл към панела е необходимо регулиране 3 Изключете ръчната спирачка 4 Затегнете регулиращата...

Page 56: ...5 5 16 24 in lbs Hм 240 27 1 300 33 9 3 8 16 ft lb Hм 30 40 7 40 54 2 3 8 24 ft lb Hм 35 47 5 45 61 0 7 16 14 ft lb Hм 50 67 8 65 88 1 7 16 20 ft lb Hм 55 74 6 70 94 9 1 2 13 ft lb Hм 75 101 7 100 135 6 1 2 20 ft lb Hм 85 115 3 110 149 2 9 16 12 ft lb Hм 105 142 4 135 183 1 9 16 18 ft lb Hм 115 155 9 150 203 4 5 8 11 ft lb Hм 150 203 4 195 264 4 5 8 18 ft lb Hм 160 217 0 210 284 8 3 4 10 ft lb Hм ...

Page 57: ...двигател може да направи значителна разлика към изпълнението и живота на двигателя През пусковия период Jacobsen препоръчва следното 1 През първите 50 часа работа новият двигател трябва да стигне работна температура от поне 60 C преди да започне да се натоварва напълно 2 Проверявайте нивото на моторното масло два пъти дневно през първите 50 часа работа По голямата от нормалното консумация на масло...

Page 58: ...вигателя Значителна загуба на масло може да се дължи на хлабава или неправилно монтирана изпускателна пробка пропукани уплътнения или дори хлабав маслен филтър Изпускателните пробки са разположение под двигателя в маслената вана Свалете двете пробки когато сменяте маслото Проверете изпускателните пробки и маслото за метални парченца което би могло да е индикация за повреда на двигателя Заменете не...

Page 59: ...ирачка 2 Веднага изключете всички работещи приспособления 3 Намалете скоростта на двигателя до бързи празни обороти 4 Отстранете всяка мърсотия плява боклук и др от входната решетка на радиатора разположена от дясната страна на машината Стрелката на датчика за температура трябва да започне да слиза приблизително 30 секунди след като решетката е почистена Ако температурата не спадне СПРЕТЕ двигател...

Page 60: ...райте долния маркуч на радиатора след като системата е напълно източена d Изпразнете и почистете бутилката за връщане e Напълнете радиатора до дъното на гърлото за пълнене със смес 50 50 антифриз вода f Напълнете бутилката за връщане до маркировката за пълно със смес 50 50 антифриз вода 3 Поддържайте чисти отворите за въздух на двигателя Използвайте въздух под налягане максимум 207 кПa за почиства...

Page 61: ...телно след което го изхвърлете 6 Внимателно почистете вътрешната част от кутията на филтъра без да позволявате прах да попада във въздухопровода 7 Разгледайте внимателно новия елемент Не използвайте повреден елемент и никога не използвайте неправилен елемент 8 Поставете новия елемент и се уверете че пасва правилно 9 Монтирайте капачката като се уверите че тя се затваря напълно около корпуса на фил...

Page 62: ...о за специфични инструкции 2 Винаги когато е възможно отстранявайте акумулатора от трактора преди да го заредите Ако акумулаторът не е запечатан се уверете че електролитът покрива пластините във всички клетки Кабелите на акумулатора трябва да са свалени преди да се използва бързо зарядно устройство или може да се получи повреда на алтернатора 3 Уверете се че зарядното е изключенo Тогава свържете з...

Page 63: ... интервали на поддръжка Нормално хидравличната система няма да се нуждае от допълнителна течност Понякога може да се получи изтичане което да наложи ремонт или допълване на системата Ако забележите изтичане на хидравлична течност по време на използване на системата или подозирате теч изключете всички хидравлични функции и спрете двигателя Периодично проверявайте нивото на хидравличната течност нив...

Page 64: ...доведат до сгъстяването му което ще пречи на работата на вашата машина c НЕ използвайте авиационно гориво JP4 Отнесете се към ръководството на двигателя за допълнителна информация Бензинов двигател Използвайте чист нов безоловен бензин с октаново число 87 и по високо 5 15 Г ОРИВНА СИСТЕМА ____________________________________________________________ Отнесете се към Раздели 7 3 за специфични интерва...

Page 65: ...ст 2 Отнесете се към Pаздел 5 18 за подходящи повдигащи процедури Винаги използвайте повдигащи стендове никога не разчитайте само на един крик за опора Повдигнете машината само толкова колкото е достатъчно да свалите гумата Никога не поставяйте крака ръце или друга част на тялото под машината когато я повдигате 3 Свалете задържащите гайки на колелото и свалете колелото и гумата от главината 4 Извъ...

Page 66: ...ане на гумите както когато използвате крик За да предотвратите повреда на трактора или прикачения инвентар никога не използвайте хаспел за да повдигнете само един ъгъл на трактора Винаги повдигайте ДВАТА предни или задни ъгли еднакво Фигура 5G ПРЕДУПРЕЖДЕНИЕ Погрижете се тракторът да бъде паркиран на стабилна и равна повърхност Никога не работете по трактор държащ се единствено на крик Винаги изпо...

Page 67: ... част на регулатора свалете пробката от предната част на регулатора и добавяйте моторно масло SAE 20W докато маслото започне да изтича от задния отвор Поставете обратно двете пробки Когато поставяте пробките използвайте тефлонова лента или уплътнение Permatex 20 или еквивалентно уплътнение на резбовани тръби на резбата на пробката Затегнете пробките до 10 7 1 Nm Фигура 5I ПРЕДУПРЕЖДЕНИЕ За да се п...

Page 68: ...ругия край на маркуча в контейнер който да събира изтеклата течност когато източвате системата 3 Източете спирачката a Разхлабете винта за източване b Осигурете си помощник който да натиска педала на спирачката и да го държи натиснат c Стегнете винта за източване d Помощникът трябва да отпусне педала Забележка Не отпускайте педала на спирачката докато винта за източване е натегнат или в спирачните...

Page 69: ...и тръби и сложете пробката за пълнене Фигура 5N Фигура 5O 5 23 ДИЗЕЛОВ ДВИГАТЕЛ С РЪЧНИ СКОРОСТИ _____________________________________ Течността на скоростната кутия трябва да се проверява на всеки 100 часа или 3 месеца Течността трябва да се сменя на всеки 600 часа или годишно Обем на диференциална течност 1 3 л Вид на течността SAE EP 80 90 смазочна течност За да проверите нивото на течността в ...

Page 70: ...КОРОСТИ ___________________________ Течността на скоростната кутия трябва да се проверява на всеки 100 часа или 3 месеца Течността трябва да се сменя на всеки 600 часа или годишно Обем на диференциална течност 4 2 л Вид на течността Mercon Dextron II За провека на нивото на течността в скоростната кутия двигателят трябва да работи Поставете скоростния лост в положение P PARK вдигнете ръчната спира...

Page 71: ... трябва да бъде сменена 2 Завъртете цокъла на крушката с ј оборот обратно на часовниковата стрелка и издърпайте нагоре и навън от контролното табло 3 Заменете старата крушка с нова от същия вид Място Смяна на крушката A Волтметър C658 B Температурен датчик C658 C Датчик за гориво C658 D Часомер C658 E Тахометър C161 F Сигнал за ляв завой C161 G Налягане на масло C161 H Подгряваща свещ C161 J Спира...

Page 72: ...те отрицателния кабел на акумулатора 2 Свалете четирите винта които държат гнездото на фара към предния капак 3 Издърпайте фара и гнездото напред извън отвора на предната скоба 4 Откачете електрическия конектор от задната част на фара 5 Свалете фара от гнездото Изхвърлете по подходящ начин старата крушка 6 Поставете новия фар в обратен ред на свалянето Фигура 5U 5 29 ЗАМЯНА НА ЗАДНА СВЕТЛИНА _____...

Page 73: ...та чиста Забележка Не мийте никоя част от оборудването докато е гореща Не използвайте спрейове под високо налягане или пяна Използвайте студена вода и почистващи средства за автомобили 1 Използвайте въздух под налягане за почистване на ребрата на двигателя и радиатора Специален апарат за продухване може да бъде доставен чрез дилър на Jacobsen 2 Използвайте само прясна вода за почистването на вашат...

Page 74: ...ете маслото от картера и сменете масления филтър Поставете отново изпускателната пробка и отново напълнете с ново масло Преди да приберете двигателя го изчакайте да се охлади 2 Почистете външната страна на двигателя Боядисайте открития метал или сложете лек слой масло против ръжда Добавете горивен подобрител или биоцид за да предотвратите гелиране на горивото или развитие на бактерии в него Попита...

Page 75: ... гориво или горивен филтър 1 Заредете с ново гориво Сменете горивния филтър Проверете горивните тръби за течове 2 Замърсен въздушен филтър 2 Проверете и подменете въздушния филтър 3 Инжектори горивна помпа 3 Направете справка с наръчника за двигателя 4 Проблем с двигателя 4 Направете справка с наръчника за двигателя Двигателят гасне 1 Празен резервоар за гориво 1 Заредете с ново гориво и проверете...

Page 76: ...мата за смазване поставяйте по няколко капки масло SAE 30 на всеки 40 часа или при нужда 4 Намазвайте с грес фитингите на всеки 100 часа Не смазвайте прекомерно фитингите на задвижващия вал А Твърде много грес ще повреди уплътненията 7 2 СХЕМА ЗА СМАЗВАНЕ __________________________________________________________ ПРЕДУПРЕЖДЕНИЕ Преди да почиствате регулирате или поправяте това оборудване изключете...

Page 77: ...еска система I I 5 26 Свещи на двигател I Скорост на празен ход на двигател I I Шум вибрация на двигател I Моторно масло Suzuki I R R 5 3 Моторно масло Kubota I R R 5 3 II Маслен филтър на двигателя I R R 5 3 Маслен филтър на двигателя I R R 5 3 Междина на клапан на двигател I I Течове I R Г оривна система I I 5 15 Г оривен филтър R 5 15 Сепаратор гориво вода само за дизел I С Течност на регулатор...

Page 78: ...е получат от най близкия дилър за двигатели Kubota Частта Описание 5000919 Елемент на въздушен филтър за дизелов двигател 840352 Елемент на въздушен филтър за бензинов двигател 4113986 Дизелов маслен филтър 2701809 Бензинов маслен филтър 4183591 Дизелов горивен филтър 2701898 Бензинов горивен филтър 4175560 Ремък за алтернатора на дизелов двигател 4117092 Ремък на дизеловата хидравлична помпа 4139...

Page 79: ...БЕЛЕЖКИ 8 bg 39 8 БЕЛЕЖКИ ...

Page 80: ...доставката 3 Дайте номера на продукта име и сериен номер които са щамповани на табелката с името или със серийния номер на вашия продукт 4 Поръчайте желаното количество номера на частта и описанието на частта както е дадено в списъка на частите 5 Изпратете или занесете поръчката на оторизиран дистрибутор на Jacobsen 6 Разгледайте внимателно всички пратки при получавеното им Ако някои части са повр...

Page 81: ...e 94 28 1 Diesel Engine Speed Control 96 29 1 Diesel Engine Air Filter 98 30 1 Diesel Engine Exhaust and Remote Oil Filter 100 31 1 Gas Engine Governor Linkage 102 32 1 Gas Engine Governor 104 33 1 Gas Engine Air Filter 106 34 1 Gas Engine Remote Oil Fill 108 35 1 Gas Engine Exhaust 109 36 1 Diesel Fuel System 110 37 1 Gas Fuel System 112 38 1 Gas Fuel System 114 39 1 Hydraulic Tank and Filter 116...

Page 82: ...ster POWER POINT 15 INS PANEL FUEL RELAY 20 HEAD LTS TAIL LTS 15 ACCY PLUG 10 BRK LTS 5TH WHEEL BRAKE 10 HEATER ACCY PLUG 10 HORN TURN SIGNAL 10 WIPER DOME LT BK UP ALARM 10 2703158 FUSE PANEL POWER POINT 15 INS PANEL FUEL RELAY 20 RADIATOR FAN 25 HEAD LTS TAIL LTS 15 ACCY PLUG 10 MAIN RELAY ENGINE 15 BRK LTS 5TH WHEEL BRAKE 10 HEATER ACCY PLUG 10 BACK UP ALARM 10 HORN TURN SIGNAL 10 WIPER DOME LT...

Page 83: ... Washer 1 4 x 1 1 4 in 15 800943 8 Screw 10 14 Self Tapping 16 837303 2 Headlight Rectangular 17 841428 2 Bezel Headlight 18 828382 AR Seal Foam 19 452389 4 Screw M8 1 25 x 25 mm Flange 20 2702198 1 Latch Hood 21 841715 1 Rod Hood Release 22 303952 1 Flat Washer 10 23 306463 1 Cotter Pin 1 16 x 1 2 in 24 841753 1 Bracket Hood Latch 25 306419 2 Screw 1 4 20 x 1 2 in Hex Head 26 306488 2 Lockwasher ...

Page 84: ... 0 3 2 4 8 1 2 2 1 3 3 5 0 1 3 2 2 3 5 5 3 1 4 2 3 3 7 5 5 5 4 5 4 8 5 1 5 4 5 7 6 1 6 4 6 7 7 0 MPH 1 2 3 4 4 5 7 7 12 3 18 3 4 9 8 2 13 0 19 6 5 2 8 7 13 8 20 9 5 5 9 3 14 7 22 1 5 8 9 8 15 5 23 4 6 1 10 3 16 3 24 7 6 4 10 9 17 2 25 9 6 7 11 4 18 0 27 2 7 0 11 9 18 9 28 5 5 23 2 24 8 26 4 28 0 29 6 31 2 32 8 34 4 36 0 KPH 1 2 3 4 1 4 2 4 3 8 5 7 1 5 2 6 4 1 6 1 1 6 2 7 4 3 6 5 1 7 2 9 4 6 6 9 1 ...

Page 85: ...5 1 Latch Engine Cover 11 816401 1 Spring Torsion 12 830784 1 Clevis Pin 1 4 x 1 7 8 in 13 2702199 1 Catch Engine Latch 14 4139939 1 Insulation Engine Cover 15 893632 4 Mount Backrest 16 601937 2 Seat Base 17 893322 4 Backrest See 3 1 or See 4 1 18 2701223 1 Cover Engine 19 302288 8 Screw 1 4 20 x 1 in Hex Head 20 840436 1 Lock Engine Cover Optional Required in Europe 21 309488 2 Washer Optional R...

Page 86: ...F Engine Cover REF Control Console WARNING This structure s proctective capability may be impaired by structural damage overturn or alteration If any of these conditions occur this structure must be replaced WARNING Use seat belt TURF TRUCKSTER 3 1 Four Post ROPS Serial No All ...

Page 87: ...2 1 75 x 30 mm Flange 5 450455 3 Nut M12 1 75 Hex Flange 6 4140269 2 Seat Belt Assembly 7 N S 2 Screw 7 16 20 x 1 in Hex Head 8 N S 2 Flat Washer 7 16 9 N S 2 Nut 7 16 20 Hex 10 841799 1 Guard Seat Belt 11 800930 4 Screw M8 1 25 x 16 mm Flange 12 450453 4 Nut M8 1 25 Hex Flange 13 450401 1 Flat Washer M10 14 450412 1 Lockwasher M10 15 893632 4 Support Backrest See 2 1 16 800930 8 Screw M8 1 25 x 1...

Page 88: ...ck models with matching lower structure The protection offered by this ROPS will be impaired if it has been subjected to any modification or structural damage This ROPS must be replaced after a rollover Seat belts must be worn at all times Manufactured by JACOBSEN a Textron Company 11524 Wilmar Blvd Charlotte NC 28273 WARNING TURF TRUCKSTER 4 1 Upper ROPS Optional Kit Serial No All ...

Page 89: ...88 1 Foam 1 2 in Perforated ROPS 4 452411 6 Screw M12 1 75 x 40 mm Flange 5 450455 3 Nut M12 1 75 Hex Flange 6 4140269 2 Seat Belt Assembly 7 N S 2 Screw 7 16 20 x 1 in Hex Head 8 N S 2 Flat Washer 7 16 9 N S 2 Nut 7 16 20 Hex 10 841799 1 Guard Seat Belt 11 800930 12 Screw M8 1 25 x 16 mm Flange 12 450453 4 Nut M8 1 25 Hex Flange 13 893632 4 Support Backrest See 2 1 ...

Page 90: ...s vehicle is designed and constructed for OFF ROAD USE ONLY Do not use this vehicle on any public roadway where automobiles or other motor vehicles are present Such use can be hazardous to the operator and other drivers passengers or bystanders 29165G01 THIS UNIT IS NOT A MOTOR VEHICLE WITHIN THE DEFINITION OF THE NATIONAL TRAFFIC MOTOR VEHICLE SAFETY ACT IT IS NOT DESIGNED OR MANUFACTURED FOR USE...

Page 91: ... 3 16 x 1 3 4 in 19 515268 2 Bushing 20 844223 2 Spring Torsion 21 2703683 1 Throttle Cable Diesel Vehicles See 28 1 21 2703684 1 Throttle Cable Gas Vehicles See 31 1 22 828049 1 Throttle Hand 23 843607 1 Bushing Throttle Cable 24 817104 1 Stop Wire 25 111898 2 Clamp Cable 26 800271 6 Screw 10 24 x 1 2 in Pan Head 27 120052 6 Lockwasher 10 28 306531 6 Nut 10 24 Hex 29 844116 1 Decal Speed Control ...

Page 92: ...d for Clarity 844177 WARNING PA R K I N G B R A K E S A R E N O T AU T O M AT I C A L LY A P P L I E D V E H I C L E M AY M OV E C A U S I N G P E R S O N A L I N J U RY A N D O R P R O P E R T Y D A M AG E A LWAY S A P P LY H A N D O R F O O T B R A K E S 822819 845185 N R 844179 TURF TRUCKSTER 6 1 Control Console Serial No All ...

Page 93: ... 16 800930 4 Screw M8 1 25 x 16 mm Flange 17 886270 1 Valve Hydraulic Lift Control Discard Decal included with Valve 18 843355 1 Mount Lift Control Valve 19 316907 4 Screw 1 4 20 x 2 3 4 in Hex Head 20 306834 1 Screw 3 8 16 x 3 4 in Hex Head 21 548910 4 Nut 1 4 20 Hex Flange 22 823225 1 Clevis Pin 3 16 x 1 in 23 308089 1 Flat Washer 10 24 306463 1 Cotter Pin 1 16 x 1 2 in 25 839213 1 Connector Val...

Page 94: ...54 2 3 3 3 5 5 5 5 6 7 8 9 10 10 12 11 13 14 16 18 19 20 21 21 22 23 24 4 17 15 1 TURF TRUCKSTER 7 1 Parking Brake and High Low Speed Control Serial No All ...

Page 95: ...3359 1 Bushing Pulley 10 809152 2 Flat Washer 5 16 x 1 3 16 in 11 843356 1 Equalizer Parking Brake 12 800446 1 Locknut 5 16 24 13 843158 1 Bracket Parking Brake Cables 14 452398 2 Screw M10 1 5 x 20 mm Flange 15 450454 2 Nut M10 1 5 Flange 16 REF 2 Parking Brake Cables See 44 1 17 893067 1 Cable High Low Speed Control 18 452378 1 Screw M6 1 x 12 mm Flange 19 450452 1 Nut M6 1 Flange 20 837043 1 Br...

Page 96: ...es through opening in front clip Route front brake tube through opening in front clip Route rear brake tube under floor access panel Lower ROPS 2 3 5 6 6 7 7 8 9 10 12 11 13 14 16 16 16 16 18 19 20 21 22 22 23 24 27 28 29 29 30 34 33 32 31 4 17 17 15 25 26 1 TURF TRUCKSTER 8 1 Brake Pedal Serial No All ...

Page 97: ...4456 1 Reservior 826006 1 Electrical Connector 2 Wire 825886 2 Terminal 1 4 L Male 15 800934 2 Screw M6 1 x 16 mm Flange 16 832033 4 Clamp Hose 17 4194500 2 Hose 5 16 x 18 in Brake 18 810152 1 Pad Pedal 19 894308 1 Switch Brake Micro 20 450410 2 Screw M3 0 5 x 20 mm Pan Head 21 452424 2 Nut M3 0 5 Hex 22 452398 7 Screw M10 1 5 x 20 mm Flange 23 843021 1 Tube Front Brake 24 4194421 1 Tube Rear Brak...

Page 98: ...or Clarity Lower ROPS A A A 2 3 5 6 7 8 9 10 12 11 13 14 23 16 12 18 19 20 21 22 4 17 15 1 Cable Routing Gas Units Diesel Units 24 25 Diesel Units TURF TRUCKSTER 9 1 Clutch Pedal Linkage Serial No 84063 All Serial No 84064 All Serial No 84067 All Serial No 84069 All ...

Page 99: ...esel Units 11 4154481 1 Cable Clutch Gas Units 12 844202 2 Washer Slotted 13 806703 1 Clevis Pin 5 16 x 31 32 in 14 306328 1 Cotter Pin 3 32 x 3 4 in 15 810152 1 Pad Pedal 16 842010 1 Bushing Clutch Release Arm Diesel Units Only 17 833273 1 Bushing Diesel Units Only 18 450377 1 Nut M6 1 Nylock Diesel Units Only 19 23266 85002 1 Arm Clutch Release Diesel Units Only 20 01550 08353 1 Screw Diesel Uni...

Page 100: ...7 23 34 8 35 1 27 28 29 30 Shifter Mounting and Cable Routing View Rotated 90 Degrees for Clarity 31 31 33 4 17 24 15 25 36 26 32 32 Diesel Unit Cable Attachment TURF TRUCKSTER 10 1 Manual Transmission Shifter Linkage Diesel Units Serial No 84063 All Serial No 84064 All ...

Page 101: ... Flange 15 894179 1 Cable Shifter Diesel Units 16 842774 2 Ball Joint 1 4 28 17 816307 1 Flat Washer 1 4 18 306397 1 Nut 1 4 28 Hex 19 843724 2 Clamp Cable 20 452695 4 Screw M6 1 x 20 mm Self Tap 21 300977 1 Screw 1 4 28 x 5 8 in Hex Head 22 306396 2 Lockwasher 1 4 23 308090 1 Flat Washer 1 4 24 894179 1 Cable Shifter 25 2702696 1 Boot Control Lever 26 2702695 1 Knob Shifter 27 548175 3 Flat Washe...

Page 102: ...21 22 34 17 31 8 32 23 27 28 Shifter Mounting and Cable Routing View Rotated 90 Degrees for Clarity 30 4 17 24 15 15 25 33 26 A 35 29 1 Gas Unit Cable Attachment TURF TRUCKSTER 11 1 Manual Transmission Shifter Linkage Gas Units Serial No 84067 All Serial No 84069 All ...

Page 103: ...M10 1 5 Flange 15 2701273 2 Cable Shifter 16 842774 2 Ball Joint 1 4 28 17 816307 2 Flat Washer 1 4 18 306397 1 Nut 1 4 28 Hex 19 843724 2 Clamp Cable 20 452695 4 Screw M6 1 x 20 mm Self Tap 21 300977 1 Screw 1 4 28 x 5 8 Hex Head 22 306396 3 Lockwasher 1 4 23 800582 4 Screw 1 4 20 x 3 4 Truss Head 24 4146818 1 Retaining Ring M5 25 2702696 1 Boot Control Lever 26 4140431 1 Knob Shifter 27 548175 3...

Page 104: ...s 1 103867 2 Flat Washer 5 16 2 302030 1 Screw 1 4 20 x 1 1 4 in 3 306375 1 Nut 1 4 20 Hex 4 306396 1 Lockwasher 1 4 5 800582 4 Screw 1 4 20 x 3 4 in 6 821164 2 Hair Pin 1 4 x 1 1 8 in 7 842740 1 Lever Shifter 8 845345 7 1 Bracket Shifter Cable Mount 9 894584 1 Shifter with Cable 10 894508 1 Cable Shifter 11 892164 1 Kit Cable Mounting Hardware 12 869154 1 Shifter Handle 13 2700496 4 Insert 1 4 20...

Page 105: ...R Item Part No Qty Description Serial Numbers Notes 1 838340 1 Oil Cooler 2 800789 1 Kit Oil Cooler Mounting 3 826590 AR Hose 5 16 I D 4 821893 AR Trim Push On Not Shown 5 809231 2 Grommet 6 825624 4 Hose Clamp 13 1 Automatic Transmission Oil Cooler Serial No 84068 All ...

Page 106: ...66 1 9 9 9 9 9 10 10 10 10 10 10 15 3 24 2 6 8 7 4 5 10 9 9 11 12 13 14 16 17 18 19 20 21 22 23 9 9 13 9 A A TURF TRUCKSTER 14 1 Frame Attachments Serial No All ...

Page 107: ...er Left Side Engine 9 452398 18 Screw M10 1 5 x 20 mm Flange 10 450454 18 Nut M10 1 5 Hex Flange 11 893488 1 Fender Right Side 12 893487 1 Fender Left Side 13 452399 2 Screw M10 1 5 x 25 mm Flange 14 893602 1 Stop and Tail Light 822049 1 Bulb No 1157 312288 2 Lens Screw 829099 1 Lens and Gasket Includes License Illuminator Lens 15 548910 2 Nut 1 4 20 Serrated Flange 16 894313 1 Harness Taillight W...

Page 108: ...7 7 7 17 17 8 8 9 9 9 10 10 11 18 12 19 19 Gas Engine and Transmission Mounts 20 21 26 13 14 4 4 15 16 29 29 1 3 6 6 13 7 7 7 12 5 9 7 22 27 23 24 25 90 KG 680 KG 2703961 TURF TRUCKSTER 15 1 Frame Lower ROPS and Platform Serial No All ...

Page 109: ...lange 12 894581 1 Mount Left Side Diesel Engine Diesel Units 12 894998 7 1 Mount Left Side Gas Engine Gas Units 13 894582 1 Mount Right Side Diesel Engine Diesel Units 13 2701697 7 1 Mount Right Side Gas Engine Gas Units 14 842870 1 Angle Support 15 844647G01 1 Angle Hold Down 16 452403 4 Screw M10 1 5 x 60 mm Flange 17 452402 6 Screw M10 1 5 x 50 mm Flange 18 2703294 7 1 Guard Hydraulic Tank 19 4...

Page 110: ...70 2 3 5 5 6 7 8 9 10 12 12 11 13 13 14 14 16 Gas Units Diesel Units 16 18 19 19 20 23 23 24 25 4 17 17 15 21 22 1 TURF TRUCKSTER 16 1 Rear Axle Serial No All ...

Page 111: ...ly Optional Tire 4243006 1 Rim 12 x 10 50 360111 1 Stem Valve 12 311398 6 Screw 1 2 13 x 3 1 2 in Hex Head 13 800602 6 Nut 1 2 13 Nylon Insert 14 843876 4 Shackle Rear Spring 15 843238 2 Bushing Nylatron 16 807332 2 Shock Absorber 17 823621 4 Bushing 18 825500 4 Washer 7 16 Cupped 19 800294 4 Locknut 7 16 14 Center 20 311396 2 Screw 7 16 14 x 2 1 4 in Hex Head 21 4174288 1 Driveshaft Complete Dies...

Page 112: ...0 12 12 11 11 13 13 14 14 16 16 18 18 19 19 19 19 19 19 19 19 20 20 20 20 20 20 21 22 21 24 27 28 4 17 17 15 15 25 25 27 1 23 22 22 22 22 22 22 22 28 8 9 10 26 26 26 29 29 26 TURF TRUCKSTER 17 1 Front Control Arms Serial No All ...

Page 113: ... 1 1 4 in 13 471221 1 Grease Fitting 1 4 28 90 14 841429 2 Lower Ball Joint 15 N S 1 Boot 16 800861 1 Nut 9 16 18 Slotted Hex 17 460030 1 Cotter Pin 1 8 x 1 1 4 in 18 548224 1 Grease Fitting 1 4 28 Straight Special Drive Thread 19 841167 8 Bushing Silentbloc 20 450382 8 Nut M16 2 Locking Insert 21 450077 4 Bolt M16 2 x 90 mm Hex Head Grade 8 8 22 450393 8 Washer M16 23 894573 1 Knuckle Left Side S...

Page 114: ...74 A A B B 2 3 5 5 6 6 7 7 8 9 10 10 12 12 11 11 13 13 14 14 16 16 16 18 18 19 19 20 20 21 21 22 23 4 17 17 17 17 15 15 1 TURF TRUCKSTER 18 1 Steering Linkage Serial No All ...

Page 115: ...w 7 16 14 x 2 in Hex Head 9 303269 3 Lockwasher 7 16 10 889681 2 End Left Hand Thread Tie Rod 11 816586 1 Retainer Grease 12 306825 1 Nut 7 16 20 Castle 13 887512 2 End Right Hand Thread Tie Rod 14 816586 1 Retainer Grease 15 306825 1 Nut 7 16 20 Castle 16 304636 4 Cotter Pin 1 8 x 1 1 8 in 17 831405 4 Grease Fitting 18 841404 2 Tie Rod 19 800485 1 Nut 9 16 18 Left Hand Thread Jam 20 302944 2 Nut ...

Page 116: ...76 A A 2 2 3 3 5 6 7 7 8 8 9 9 10 10 12 11 11 13 14 14 16 18 18 19 19 20 20 14 14 22 22 21 21 4 4 17 15 1 1 TURF TRUCKSTER 19 1 Front Brakes Serial No All ...

Page 117: ...linder 894931 1 Kit Brake Cylinder Repair Repair of Cylinder 2701253 1 Kit Brake Shoe Includes Left and Right sides 894933 1 Kit Left Side Spring 894935 1 Kit Left Side Adjuster Repair 13 893586 1 Front Right Side Brake Assembly 894930 1 Kit Brake Cylinder Replacement of Cylinder 894931 1 Kit Brake Cylinder Repair Repair of Cylinder 2701253 1 Kit Brake Shoe Includes Left and Right sides 894934 1 K...

Page 118: ...78 Lower ROPS Power Steering Hose Routing 2 3 5 6 6 7 7 8 9 10 12 11 14 16 18 19 20 21 22 23 24 25 4 17 15 15 13 1 TURF TRUCKSTER 20 1 Steering Column Serial No All ...

Page 119: ...ver Steering Tube 10 892228 1 Steering Wheel 11 450457 1 Nut M16 2 Flange 12 892486 1 Cover Steering Wheel 13 841255 1 Gear Steering See 18 1 14 843767 1 Hose Power Steering Pressure 15 111838 2 O Ring 16 843768 1 Hose Power Steering Return 17 111838 1 O Ring 18 840222 1 Hose Formed 19 830930 2 Clamp Hose 20 450739 1 Screw M10 1 5 x 30 mm Socket 21 800943 1 Screw 10 14 x 5 8 in Self Tapping 22 809...

Page 120: ... 9 10 12 11 14 16 18 20 21 21 21 23 23 24 28 29 30 30 30 30 30 30 31 33 15 25 34 37 38 39 39 35 36 32 840754 009034880 2 19 1 3 4 5 13 17 TURF TRUCKSTER 21 1 Diesel Radiator Serial No 84063 All Serial No 84064 All ...

Page 121: ...553926 1 Overflow Bottle 20 4175402 1 Screen Right Side 21 450453 3 Nut M8 1 25 Hex Flange 22 4179800 1 Harness Oil Cooler Fan Wiring Not Shown See 55 1 23 452388 2 Screw M8 1 25 x 20 mm Hex Flange 24 452395 1 Screw M8 1 25 x 80 mm Hex Flange 25 452398 2 Screw M10 1 5 x 20 mm Hex Flange 26 4179801 1 Harness Radiator Fan Wiring Not Shown See 55 1 27 4174321 1 Harness Kubota Engine Wiring Not Shown ...

Page 122: ... 8 9 10 12 11 14 16 18 19 20 21 21 22 23 24 27 28 29 30 30 30 31 33 35 15 25 26 34 37 39 38 36 1 40 41 42 43 3 4 5 13 17 TURF TRUCKSTER 22 1 Gas Radiator Serial No 84067 All Serial No 84068 All Serial No 84069 All ...

Page 123: ...2 2 Seal Radiator Foam 19 553926 1 Overflow Bottle 20 4175402 1 Screen Right Side 21 450453 2 Nut M8 1 25 Hex Flange 22 843857 1 Sender Temperature 23 452388 2 Screw M8 1 25 x 20 mm Hex Flange 24 452395 1 Screw M8 1 25 x 80 mm Hex Flange 25 452398 2 Screw M10 1 5 x 20 mm Hex Flange 26 4120076 1 Cap Water Thermostat 27 4148206 1 Thermostat 88 C 28 2701442 1 Housing Temperature Sender 29 2701513 1 G...

Page 124: ... 7 8 8 8 9 9 10 10 12 11 11 11 16 22 23 28 30 30 31 33 4 4 17 15 25 24 34 32 18 18 19 5 1 13 14 21 29 26 26 27 27 10 20 TURF TRUCKSTER 23 1 Diesel Engine and Transmission Mounting Serial No 84063 All Serial No 84064 All ...

Page 125: ...w 1 4 20 x 1 Hex Head 15 452004 1 Flat Washer 1 4 16 4174285 1 Bracket Air FIlter Mount 17 548849 2 Screw 3 8 16 x 4 3 4 in Hex Head 18 450412 2 Lockwasher M10 19 800571 1 Nut M10 1 25 Hex 20 4191140 1 Bracket Muffler 21 4174286 1 Cover Starter Hole 22 894066 1 Transmission Suzuki MT5 Includes Clutch Disc and Cover 23 11741 85200 1 Support Transmission 24 08310 00103 1 Nut 25 11710 77100 1 Bracket...

Page 126: ...86 1 2 3 4 5 6 7 7 8 9 10 10 11 12 13 13 14 15 16 16 16 17 17 17 18 19 20 21 21 21 22 22 22 23 24 25 26 28 27 TURF TRUCKSTER 24 1 Gas Engine and MT Mounting Serial No 84067 All Serial No 84069 All ...

Page 127: ...t Pins 11 4148360 1 Starter Manual Transmission 12 2702470 2 Screw M8 1 25 x 30 mm Hex Flange 13 2702689 2 Nut M10 1 25 Hex Flange 14 4233440 2 Cover Belt 15 4235369 1 Standoff M6 1 x 25 mm 16 450169 3 Screw M6 1 x 14 mm Hex Head 17 450410 3 Lockwasher M6 18 894998 7 1 Left Engine Mount See 14 1 19 2701697 7 1 Right Engine Mount See 14 1 20 4179803 1 Transmission Mount See 14 1 21 452405 3 Screw M...

Page 128: ...88 13 18 19 20 21 21 21 22 22 22 3 2 7 7 10 10 11 12 9 8 4 5 23 24 25 6 1 14 15 16 16 16 17 17 17 TURF TRUCKSTER 25 1 Gas Engine and AT Mounting Serial No 84068 All ...

Page 129: ...1 25 x 50 mm Flange 10 2702690 2 Alignment Pins 11 4148361 1 Starter Automatic Transmission 12 2702470 2 Screw M8 1 25 x 30 mm Hex Flange 13 2702689 2 Nut M10 1 25 Hex Flange 14 4233440 2 Cover Belt 15 4235369 1 Standoff M6 1 x 25 mm 16 450169 3 Screw M6 1 x 14 mm Hex Head 17 450410 3 Lockwasher M6 18 894998 7 1 Left Engine Mount See 14 1 19 2701697 7 1 Right Engine Mount See 14 1 20 4179803 1 Tra...

Page 130: ...33 2 3 5 5 30 26 29 6 8 9 12 11 13 14 14 14 14 18 19 20 21 22 23 36 36 31 10 27 16 28 4 4 24 17 15 1 25 25 34 35 TURF TRUCKSTER 26 1 Diesel Engine and Clutch Serial No 84063 1651 xxxx Serial No 84064 1651 xxxx ...

Page 131: ...ange 16 4173262 1 Ring Pressure Plate 17 4117092 1 Belt Hydraulic Pump 18 4175560 1 Belt Alternator Power Steering 19 4174282 1 Bracket Alternator Adjusting 20 452402 1 Screw M10 1 5 x 50mm Flange 21 450454 1 Nut M10 1 5 Flange 22 361005 1 Screw M8 1 25 x 25 mm Hex Head 23 306325 3 Lockwasher 5 16 24 2500917 2 Screw M6 1 x 25 mm Flange Included with Engine 25 09111 08035 2 Screw M8 1 25 Special In...

Page 132: ... 2 3 5 5 30 26 29 6 8 9 12 11 13 14 14 14 14 18 19 20 21 22 23 36 36 31 10 27 16 28 4 4 24 17 15 1 25 25 34 35 TURF TRUCKSTER 26 2 Diesel Engine and Clutch Serial No 84063 xxxx and Up Serial No 84064 xxxx and Up ...

Page 133: ...Nut M8 1 25 Flange 16 4173262 1 Ring Pressure Plate 17 4117092 1 Belt Hydraulic Pump 18 4175560 1 Belt Alternator Power Steering 19 4174282 1 Bracket Alternator Adjusting 20 452402 1 Screw M10 1 5 x 50mm Flange 21 450454 1 Nut M10 1 5 Flange 22 361005 1 Screw M8 1 25 x 25 mm Hex Head 23 306325 3 Lockwasher 5 16 24 2500917 2 Screw M6 1 x 25 mm Flange Included with Engine 25 09111 08035 2 Screw M8 1...

Page 134: ...2 25 26 27 29 34 28 36 37 38 8 10 11 12 13 14 14 84067 and 84068 21 84069 15 9 16 1718 19 25 30 31 31 32 32 33 20 23 24 35 TURF TRUCKSTER 27 1 Suzuki Gas Engine Serial No 84067 All Serial No 84068 All Serial No 84069 All ...

Page 135: ...2 in Whizlock 17 306981 2 Flat Washer 3 8 18 120177 2 Lockwasher 3 8 19 306562 2 Nut 3 8 16 Hex 20 4144332 1 Pulley 2 3 4 Idler 21 4144005 1 Pulley 4 Groove Micro V 4 06 in Dia Used on 84069 Only 22 4139351 1 Belt 52 8 in Micro V Used on 84067 and 84068 22 4144006 1 Belt 52 5 in Micro V Used on 84069 23 312176 1 Screw 1 2 13 x 1 3 4 in Hex Head 24 800602 1 Nut 1 2 13 Nylon Insert 25 4231362 1 Brac...

Page 136: ...96 2 3 5 6 7 12 13 14 4 15 1 16 17 9 10 8 11 18 19 19 20 21 22 23 TURF TRUCKSTER 28 1 Diesel Engine Speed Control Serial No 84063 All Serial No 84064 All ...

Page 137: ...840473 1 Spring Governor Lever 8 4175021 1 Lever Throttle 9 103867 1 Flat Washer 5 16 10 821164 1 Hair Pin 11 REF 1 Kubota Diesel Engine See 26 1 12 800271 1 Screw 10 24 x 1 2 in Pan Head 13 120052 1 Lockwasher 10 14 111898 1 Clamp Cable 15 831888 1 Swivel 16 831889 1 Washer Swivel 17 831890 1 Screw Swivel Throttle Cable 18 452390 1 Screw M8 1 25 x 30 mm Flange 19 450453 2 Nut M8 1 25 Flange 20 80...

Page 138: ...98 1 2 3 4 5 5 5 5 6 7 8 9 10 11 12 13 14 15 16 17 TURF TRUCKSTER 29 1 Diesel Engine Air Filter Serial No 84063 All Serial No 84064 All ...

Page 139: ...lter 5000919 1 Element Air Filter 5000920 1 Cover 5000914 1 Vactuator Valve 7 4174620 1 Hose Intake 8 4174285 1 Bracket Air FIlter Mount See 23 1 for Mounting 9 3001388 1 Bracket Air FIlter 10 400184 1 Screw 5 16 18 x 3 4 in Hex Head 11 445795 1 Nut 5 16 18 Spiralock Flange 12 601595 1 Plate Blockoff 13 300646 2 Screw 1 4 20 x 3 4 in Hex Head 14 306396 2 Lockwasher 1 4 15 308090 2 Flat Washer 1 4 ...

Page 140: ...15 15 16 View Rotated 180 17 17 18 19 3 20 21 22 23 24 25 26 27 28 29 29 30 30 31 31 32 33 34 Tailpipe Outlet to be parallel to ground 35 36 32 TURF TRUCKSTER 30 1 Diesel Engine Exhaust and Remote Oil Filter Serial No 84063 All Serial No 84064 All ...

Page 141: ...l Cooler 16 4177560 1 Fan 7 1 2 in Push 17 4185240 2 Bracket Fan Mount 18 548910 4 Nut 1 4 20 Hex Flange 19 800017 4 Screw 1 4 20 x 1 in Pan Head 20 443102 4 Nut 1 4 20 Hex 21 4179161 1 Muffler 22 4174560 1 Tube Exhaust Inlet 23 4190700 1 Fitting Straight 24 452389 4 Screw M8 1 25 x 25 mm Flange 25 838295 8 1 Strap Muffler Hanger 26 450193 2 Screw M8 1 25 x 30 mm Hex Head 27 64237 05 2 Locknut M8 ...

Page 142: ... 8 9 10 11 11 12 12 14 15 16 17 18 19 20 20 21 22 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 35 36 37 38 39 25 13 40 TURF TRUCKSTER 31 1 Gas Engine Governor Linkage Serial No 84067 All Serial No 84068 All Serial No 84069 All ...

Page 143: ...30728 3 Nut 1 4 20 Hex Jam 17 2700335 1 Spring Governor 18 2700334 1 Spring Governor 19 111893 1 Screw 10 32 Special 20 2702244 2 Nut 10 32 Hex 21 800024 1 Screw 1 4 20 x 1 1 2 in Truss Head 22 306375 3 Nut 1 4 20 Hex 23 2703684 1 Throttle Cable See 5 1 24 308089 1 Flat Washer M6 25 821164 2 Hair Pin 1 4 x 1 1 8 in 26 818395 1 Clevis Pin 1 4 x 1 2 in 27 302288 1 Screw 1 4 20 x 1 in 28 306372 1 Cot...

Page 144: ...6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 24 26 25 27 28 30 31 32 33 35 36 37 38 39 40 41 42 43 34 B B 29 29 TURF TRUCKSTER 32 1 Gas Engine Governor Serial No 84067 All Serial No 84068 All Serial No 84069 All ...

Page 145: ...833056 1 Gasket Governor 18 4189960 1 Seal Oil 19 835271 1 Nut Governor Arm 20 843537 1 Bracket Governor Knee 21 4114867 1 Head Governor 22 894471 1 Reservior Governor 23 833103 1 Bearing Needle 24 4150957 1 Shaft Governor Complete 25 833104 1 Ring Retaining 26 833345 1 Bearing Ball 27 4115584 1 Ring Support 28 2700525 1 Lever Governor Control 29 306396 3 Lockwasher 1 4 30 894435 1 Bracket Throttl...

Page 146: ...106 1 2 3 3 3 4 4 5 6 7 8 9 9 9 9 10 11 12 13 14 15 16 17 18 19 TURF TRUCKSTER 33 1 Gas Engine Air Filter Serial No 84067 All Serial No 84068 All Serial No 84069 All ...

Page 147: ... AIr Filter 5000914 1 Vactuator Valve 6 4139211 1 Hose Engine Air Intake 7 4140617 1 Grommet 8 4140618 1 Sensor Air Temp 9 11391G7 4 Clamp 2 3 4 in Worm Drive 10 4118423 1 Elbow 1 4 NPT Street 11 4118422 1 Hose Fitting 1 4 NPT Brass 12 2702484 1 Clamp 13 4231620 1 Bracket Air Cleaner 14 2702489 1 Bolt Included with Engine 15 300646 2 Screw 1 4 20 x 3 4 Hex Head 16 306396 2 Lockwasher 1 4 17 308090...

Page 148: ...ap Oil FIll Included with Engine 4 843420 1 O Ring 5 843399 1 Adapter Valve Cover 6 836206 2 Clamp 1 7 8 Worm Drive 7 4139271 1 Hose Remote Oil Fill 8 2701640 1 Adapter Oil Cap 9 4117892 4 Screw M6 1 x 16 mm Hex Flange 10 800425 2 Screw M6 1 x 12 mm Hex Head 11 306396 2 Lockwasher 1 4 12 4188387 1 Bracket Governor See 27 1 13 443810 2 Nut 3 8 16 Hex Jam 14 548804 2 Nut 3 8 16 Whizlock 15 548041 2 ...

Page 149: ...5 x 30 mm Hex Head 7 64237 05 2 Locknut M8 1 25 8 4240882 1 Bracket Muffler Attaches to Transmission Case 9 841982 1 Clamp 1 1 2 in Exhaust 10 306419 4 Screw 1 4 20 x 1 2 in Hex Head 11 306396 4 Lockwasher 1 4 12 2702500 1 Ring Muffler Flange 13 4233160 1 Shield Muffler 14 306555 4 Screw 5 16 18 x 5 8 in Hex Head 15 306325 6 Lockwasher 5 16 16 103867 4 Flat Washer 5 16 17 4144336 2 Shield Catalyti...

Page 150: ...C C 2 2 19 20 21 22 23 17 27 28 29 30 25 26 32 24 15 33 34 35 36 37 16 2 5 6 9 10 12 11 13 14 18 38 3 8 39 2 2 7 2 2 2 31 1 4 8 TURF TRUCKSTER 36 1 Diesel Fuel System Serial No 84063 All Serial No 84064 All ...

Page 151: ...ange 13 450453 2 Nut M8 1 25 Flange 14 838154 1 Bracket Fuel Pump Mounting 15 829997 1 Grommet 16 834691 1 Cap Protectoseal Optional Accessory 17 841853 1 Coupler Gas Cap Optional Accessory 18 4185540 1 Bracket Fuel System See 15 1 19 841969 1 Fuel Tank 20 843726 1 Tube Fuel Pick Up 21 843727 1 Elbow 90 Fuel 22 361117 2 Grommet Fuel Tank 23 836852 1 Breather 24 4179802 1 Cap Diesel Fuel 25 843298 ...

Page 152: ...2 13 14 15 16 17 18 26 20 22 22 23 24 24 21 25 28 CONNECT TO FUEL INJECTOR RAIL CONNECT TO REAR FACING PORT ON INTAKE MANIFOLD 22 22 8 34 30 32 31 29 27 22 22 33 35 36 37 TURF TRUCKSTER 37 1 Gas Fuel System Serial No 84067 All Serial No 84068 All Serial No 84069 All ...

Page 153: ...0453 2 Nut M8 1 25 Hex Flange 16 800875 1 Nut M12 1 25 Hex 17 309067 1 Lockwasher 1 2 in External Tooth 18 2701693 7 1 Bracket Fuel Pump See 15 1 19 829997 1 Grommet 20 4218621 2 Hose Adapter to Regulator 1 4 6 Ft Length Cut to 2 in 21 4218620 1 Hose Tank Return to Adapter 5 Ft Length Cut to 20 in 22 825624 15 Clamp Hose 23 831039 1 Hose Regulator to Tee 25 Ft Length Cut to 2 in 24 2700166 1 Clamp...

Page 154: ...114 1 2 3 4 5 7 8 9 10 11 12 13 14 6 Right Frame Rail 17 15 16 18 19 20 21 TURF TRUCKSTER 38 1 Gas Fuel System Serial No 84067 All Serial No 84068 All Serial No 84069 All ...

Page 155: ... Cap Unvented Fuel Ratchet 8 843298 1 Sender FuelTank 9 829954 1 Gasket Fuel Tank 10 833953 1 Cover Fuel Sender 11 800021 5 Screw 10 32 x 1 2 in Pan Head 12 120052 5 Flat Washer 13 829787 2 Terminal Male 14 894201 1 Harness Fuel Sender 15 4117153 7 1 Support Fuel Tank 16 452399 1 Screw 5 16 18 x 3 4 in Truss 17 450454 3 Nut M10 1 5 Hex Flange 18 4180601 1 Strap Assembly Fuel Tank 19 834005 1 Seal ...

Page 156: ...G 1 5 2 6 4 3 7 8 NOTE PREVENT HYDRAULIC SYSTEM DAMAGE H O S E R E M OV E D F R O M A C C E S S O RY M U S T B E C L E A N E D A N D P L U G G E D I N T O R E T U R N P O R T T O P R E V E N T D A M AG E D U E T O A C C I D E N TA L E N G A G E M E N T O F S E L E C T O R VA LV E 8 8 7 MOTOR DRIVEN ACCESSORY HYDRAULIC TANK 7 1 4 3 5 6 2 10 9 HYD PUMP PRESSURE RETURN SUCTION PRESSURE RETURN SELECTO...

Page 157: ...9 1 Screw M8 1 25 x 25 mm Flange 11 844729 AR Spacer Battery Clamp Add as required to secure battery 12 2700800 1 Hydraulic Cover Used on all except 84064 13 837270 1 Decal Hydraulic Connections 14 2700801 1 Hydraulic Cover EC Used on 84064 Only 15 840857 1 Decal Hydraulic Connections 16 800930 4 Screw M8 1 25 x 16 mm Flange 17 REF 1 Hydraulic Filter 18 548827 2 Screw 1 4 20 x 1 2 in Hex Flange 19...

Page 158: ...118 1 2 2 2 2 3 4 5 6 7 8 9 9 10 11 12 29 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 TURF TRUCKSTER 40 1 Hydraulic Pump and Filter Serial No All ...

Page 159: ...ry Seal Male 13 832414 2 Ring Rataining 14 894701 1 Coupler Half Dry Seal Female 15 452380 2 Screw M6 1 x 00 mm Flange 16 844973 2 Bushing 17 450452 2 Nut M6 1 Hex Flange 18 844600 1 Hose Coupler to Filter 19 844627 4 Fitting 3 4 16 Tee 20 4118760 1 Hose Control Valve to Filter 21 844590 1 Fitting 3 4 16 x 1 1 16 12 Straight 22 894691 1 Head FIlter 23 885249 1 Filter Element 24 3001025 1 Fitting 9...

Page 160: ...120 1 2 2 3 3 3 3 4 5 25 6 6 7 7 8 9 10 11 12 13 13 14 14 14 15 15 16 24 17 18 19 20 Lift Cylinder Mounting 21 22 TURF TRUCKSTER 41 1 Lift Cylinder Circuit Serial No All ...

Page 161: ...019 1 Hose Selector Valve to Control Valve 10 4124567 1 Hose Control Valve to Coupler Control Valve Port B 11 4233001 1 Bushing Flip Lock 12 840877 1 Sleeve Nylon 13 832408 2 Coupler Half Male 14 832414 4 Ring Retaining 15 832409 2 Coupler Half Female 16 835101 2 Fitting 3 8 in NPT 90 17 832900 1 Hose Lift Cylinder to Coupler 18 823119 1 Fitting 1 4 in NPT 19 840877 1 Sleeve Nylon 20 844598 1 Hose...

Page 162: ... 5 5 5 9 10 Item 8 Routing 12 11 1 13 13 14 15 16 8 7 5 6 7 8 4 1 18 19 20 21 Engine Harness Ground Wires 22 17 1 23 24 TURF TRUCKSTER 42 1 Diesel Electrical Components Serial No 84063 All Serial No 84064 All ...

Page 163: ...ain See 54 1 9 843942 1 Socket 12V Accessory Plug 10 2701658 1 Panel Instrument with Tachometer 11 890000 1 Buzzer High Temperature Located inside front clip behind dash panel 12 831225 4 Clamp Wire Harness 13 306419 2 Screw 1 4 20 x 1 2 in Hex Head 14 306488 1 Lockwasher 1 4 External Tooth 15 828231 1 Insulator 16 548175 1 Flat Washer 1 4 17 4183303 1 Positive RED Battery Cable 18 4183301 1 Negat...

Page 164: ...13 13 Red Wires Black Wires 14 14 15 15 16 16 8 7 32 5 5 6 7 8 4 1 25 26 2 3 1 28 29 30 17 18 19 20 21 Engine Harness Ground Wires 22 23 24 27 TURF TRUCKSTER 43 1 Gas Electrical Components Serial No 84067 All Serial No 84068 All Serial No 84069 All ...

Page 165: ...5 828231 1 Insulator 16 548175 2 Flat Washer 1 4 17 4183304 1 Positive RED Battery Cable Manual Transmission 17 4183303 1 Positive RED Battery Cable Automatic Transmission 18 4183301 1 Negative BLACK Battery Cable Battery to Manual Transmission 18 4183302 1 Negative BLACK Battery Cable Battery to Automatic Transmission 19 306325 1 Lockwasher 5 16 20 450324 1 Nut M8 1 25 Hex 21 894602 1 Cable Frame...

Page 166: ...126 1 2 3 5 6 7 8 9 10 11 11 4 TURF TRUCKSTER 44 1 Differential Assembly Part Number 894826 14 21 1 Differntial Part Number 894825 11 16 1 Differential Serial No All ...

Page 167: ...ential 1 891829 1 Differential Housing See 45 1 2 N S 1 Axle Tubes and Shafts See 46 1 3 N S 1 Input Main and Jack Shaft See 48 1 4 N S 1 Front and Shift Cover See 47 1 5 112050 1 Screw 1 4 20 x 5 8 in Self Tap 6 841842 1 Fitting Hydraulic Brake Tee 7 832584 1 Clamp Tee Fitting 8 841844 1 Hose Brake 9 841838 1 Tube Left Side Brake 10 841837 1 Tube Right Side Brake 11 893583 2 Cable Parking Brake ...

Page 168: ...128 2 2 3 5 6 7 7 8 9 10 12 11 13 14 16 18 19 20 21 22 23 24 27 28 29 29 30 30 4 35 17 15 25 26 1 31 31 33 33 34 34 32 32 TURF TRUCKSTER 45 1 Differential Housing Part Number 891829 Serial No All ...

Page 169: ...e shims as required to adjust gear backlash 16 836689 AR Shim 005 Thick 17 836690 AR Shim 010 Thick 18 836691 AR Shim 030 Thick 19 836692 1 Baffle Oil 20 836685 AR Shim 003 Thick Add or remove shims as required to adjust gear backlash 21 836686 AR Shim 005 Thick 22 836687 AR Shim 010 Thick 23 836677 1 Cup Bearing 2 84 in O D 24 836678 1 Cone Bearing 1 3 8 in I D 25 889870 1 Gear Set 26 N S 1 Pinio...

Page 170: ...130 A A B B 2 3 5 6 7 8 9 10 12 12 11 13 13 14 14 16 16 18 19 19 20 20 21 21 22 22 23 23 24 24 27 27 28 28 4 17 15 15 25 25 26 26 1 TURF TRUCKSTER 46 1 Axle Tubes and Shafts Serial No All ...

Page 171: ...eal Oil 16 836695 2 Bearing Tapered Roller 17 893581 1 Left Side Brake Assembly Includes Parking Brake Lever 894930 1 Kit Brake Cylinder Replacement of Cylinder 894931 1 Kit Brake Cylinder Repair Repair of Cylinder 2701253 1 Kit Brake Shoe Includes Left and Right sides 894933 1 Kit Left Side Spring 894935 1 Kit Left Side Adjuster Repair 18 893582 1 Right Side Brake Assembly Includes Parking Brake ...

Page 172: ...132 2 2 2 3 3 3 3 3 5 5 6 7 8 9 10 11 12 13 14 16 18 22 23 19 20 21 4 4 17 15 1 TURF TRUCKSTER 47 1 Front and Shifter Cover 14 21 1 Differential 894826 11 16 1 Differential 894825 Serial No All ...

Page 173: ...mp Right Side Brake Tube 7 836841 1 Bracket Shift Cable 8 836852 1 Breather 9 111074 1 Plug Fill 10 836959 1 Bracket Brake Tee Mounting 11 889780 1 Shift Cover Assembly 12 889925 1 Cover 13 N S 1 Bushing 14 836658 1 Shaft Shift 15 831099 2 Seal Oil 16 548937 1 Lockwasher 7 16 17 836657 1 Fork Shift 18 836662 1 Bushing Guide 19 807366 1 Button Positioning 20 2700493 1 Spring 21 548204 1 Set Screw 3...

Page 174: ...34 2 2 2 3 5 5 6 7 8 9 10 12 11 13 14 16 18 19 20 27 21 22 23 24 24 4 17 15 25 25 26 1 TURF TRUCKSTER 48 1 Input Main and Jack Shafts 14 21 1 Differential 894826 11 16 1 Differential 894825 Serial No All ...

Page 175: ...993 1 Bearing Thrust 15 844951 AR Shim 003 Thick Add or remove shims as required to adjust gear backlash 15 844952 AR Shim 005 Thick 15 844953 AR Shim 010 Thick 16 845034 1 Collar Thrust 17 548952 1 Lockring 18 836420 1 Spacer Pinion 19 4184900 1 Pinion 15 Tooth 14 21 1 Differential 894826 19 4211960 1 Pinion 18 Tooth 11 16 1 Differential 894825 20 800911 1 Nut 9 16 18 Crown Lock 21 891089 1 Jacks...

Page 176: ...136 2 3 5 6 7 8 9 10 12 11 13 14 14 4 15 1 TURF TRUCKSTER 49 1 Transmission Clutch Release Shift Selector Diesel Engine Only Serial No 84063 All Serial No 84064 All ...

Page 177: ...e 4 2702659 3 Screw M8 1 25 x 40 mm 5 01550 08553 1 Screw M8 1 25 x 55 mm 6 23265 85200 1 Bearing Clutch Release 7 09205 03019 1 Roll Pin 8 2702684 1 Plug Drain 9 11741 85200 1 Support Transmission 10 2702475 4 Screw 11 37610 80043 1 Switch Backup Light 12 09280 11002 1 O Ring 13 23260 85203 1 Shaft Clutch Release 14 09300 14017 2 Bushing Clutch Release 15 09448 20007 1 Spring Clutch Release ...

Page 178: ...138 2 3 3 3 5 6 6 7 8 9 10 12 11 13 14 16 18 19 20 21 22 23 24 27 28 29 4 4 17 15 25 26 1 1 TURF TRUCKSTER 50 1 Transmission Case Diesel Engine Only Serial No 84063 All Serial No 84064 All ...

Page 179: ...62 28019 1 Bearing Front 11 24131 83002 1 Counter Shaft 12 09262 28020 1 Bearing Center 13 24671 83000 1 Gear Countershaft Reverse 14 REF 1 Input and Main Shaft See 51 1 15 09283 25088 1 Seal Oil 16 09390 68002 1 C Ring 17 09390 62010 1 C Ring 18 844184 1 Spacer 5th Gear 19 452381 1 Screw M6 1 x 40 mm Flange 20 844186 1 Washer Special 21 2702662 1 Plug Inspection Timing 22 452396 7 Screw M8 1 25 x...

Page 180: ...140 2 3 5 6 6 7 7 8 8 9 10 12 11 13 14 14 16 16 18 18 18 19 19 20 21 21 22 23 24 27 28 28 4 4 4 17 15 15 25 26 1 TURF TRUCKSTER 51 1 Input and Main Shaft Serial No 84063 All Serial No 84064 All ...

Page 181: ...85252 1 Shaft Main 12 06111 06003 2 Ball 13 24400 83002 1 Low Speed Syncronizer Includes Hub and Sleeve 14 24436 83000 2 Spring Low Speed Syncronizer 15 2703580 2 Spring Low Speed 16 24431 83001 2 Ring Low Speed Syncronizer 17 24220 60A01 1 Gear Main Shaft 2nd 2nd Gear 18 09263 35015 3 Bearing Needle 19 09300 30003 2 Bushing 20 24211 83011 1 Gear Main Shaft Low 1st Gear 21 09166 30007 2 Washer 22 ...

Page 182: ...42 A A B C D B C D 2 3 5 6 7 8 9 10 10 10 12 11 13 14 16 18 19 20 21 22 23 24 27 28 29 30 31 33 4 4 4 17 15 25 26 32 1 TURF TRUCKSTER 52 1 Gear Shift Fork Linkage Serial No 84063 All Serial No 84064 All ...

Page 183: ... Spring 11 09250 10006 1 Plug Locating 12 2703454 1 Case Gear Shift Lever 13 25520 85203 1 Shaft Grear Shift Lever 14 09284 17004 1 Seal Oil 15 25576 70D00 1 Spring 16 09160 17035 1 Washer 17 x 32 x 1 2 mm 17 25541 85201 1 Lever Gear Select 18 25545 85055 1 Dog Reverse Shift Limit 19 25546 60C01 1 Spring 20 09128 10002 1 Bolt M10 x 9 mm Retaining 21 09168 10007 1 Gasket 22 25547 70D00 1 Spring 23 ...

Page 184: ...144 A A 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 24 25 26 26 27 28 29 30 TURF TRUCKSTER 53 1 Mechanical PTO Diesel Units Only Serial No 84063 All Serial No 84064 All ...

Page 185: ...ear 21 Tooth PTO Sliding 11 844187 1 Bearing Ball 12 815085 1 Fork Sliding 13 879807 1 Arm PTO Shifter 14 548477 AR Shim 15 812419 AR Shim Transmission 16 807624 1 O Ring 17 817397 1 Arm PTO Shifter 18 120166 1 Lockwasher 1 2 19 301988 1 Nut 1 2 20 Hex 20 548204 1 Set Screw 3 8 16 x 3 8 21 815012 1 Spring 22 815013 1 Button 23 452380 1 Screw M6 1 x 30 mm Flange 24 800425 1 Screw M6 1 x 12 mm Hex H...

Page 186: ...nly Engine Harness Connector 1 Engine Harness Connector 2 Engine Harness Connector 3 Flasher Option Turn Signal Option Jumper Plug Brake Pedal Switch Horn Button Light Switch Clutch Pedal Switch Right Headlight Right Turn Signal Option Left Headlight Left Turn Signal Option Heater Option Ground Wires Automatic Transmission Not Used Optional Accessories 17 17 17 18 18 18 18 19 19 81 8 1 2 8 1 2 67 ...

Page 187: ...le Wire 825878 AR Terminal 1 4 in Female 10 Gauge Two Wire 7 826006 2 Connector Two Male Terminal 825886 AR Terminal 1 4 in Male 14 16 Gauge 8 837296 1 Connector Ignition Switch 825748 AR Terminal 1 4 in Female 14 16 Gauge Single Wire 825878 AR Terminal 1 4 in Female 10 Gauge Two Wire 9 843598 1 Connector Rocker Switch 825748 AR Terminal 1 4 in Female 14 16 Gauge Single Wire 825878 AR Terminal 1 4...

Page 188: ...t Relay Fan Relay Fan Motor Fan Relay Fuse 8 9 16 17 18 20 18 16 17 Starter Ground Wires Ground Alternator Starter Solenoid Glow Plug Fuel Solenoid 10 11 Glow Plug Fuse Temperature Sender Fan Switch Radiator Fan Harness Oil Cooler Fan Harness Radiator Fan Motor Fuse Oil Cooler Fan Motor Fuse Starter Ground Oil Cooler Fan Motor TURF TRUCKSTER 55 1 Diesel Engine and Fan Harness Part Numbers 4174321 ...

Page 189: ...Relay 842966 AR Terminal Female Relay 2700869 AR Terminal 3 8 in Female Relay 9 842959 1 Connector 2 Contact 833257 2 Terminal 3 32 in Female 838463 2 Seal Wire 10 NS 2 Block Maxi Fuse 11 1 Fuse 50 Amp Maxi Fuse 12 4113261 1 Fuse 25 Amp 13 4221100 1 Relay 12V 70 Amp SPST 4179801 1 Radiator Fan Harness 14 836536 1 Fuse 40 Amp 15 826006 1 Connector Two Male Terminal 825886 AR Terminal 1 4 in Male 14...

Page 190: ...l Switch Brake Pedal Switch Radiator Fan Fuel Sender Right Headlight Right Turn Signal Option Left Headlight Left Turn Signal Option 7 7 5 6 8 1 Ignition Switch Cab Stop Light Option Flasher Option Turn Signal Option Jumper Plug Tail Light Harness Connector Transmission Ground Wires B Starter Fuel Pump Starter Solenoid Parking Brake Switch Shift Switch Back Up Alarm Back Up Switch Speed Sensor AT ...

Page 191: ...minal 825886 AR Terminal 1 4 in Male 14 16 Gauge 8 837296 1 Connector Ignition Switch 825748 AR Terminal 1 4 in Female 14 16 Gauge Single Wire 825878 AR Terminal 1 4 in Female 10 Gauge Two Wire 9 843598 1 Connector Rocker Switch 825748 AR Terminal 1 4 in Female 14 16 Gauge Single Wire 825878 AR Terminal 1 4 in Female 10 Gauge Two Wire 10 843550 1 Connector Eighteen Terminal 843551 AR Terminal 11 8...

Page 192: ...tch Brake Pedal Switch Radiator Fan Fuel Sender Right Headlight Right Turn Signal Option Left Headlight Left Turn Signal Option 7 7 5 6 8 1 Ignition Switch Cab Stop Light Option Flasher Option Turn Signal Option Jumper Plug Tail Light Harness Connector Transmission Ground Wires B Starter Fuel Pump Starter Solenoid Parking Brake Switch Shift Switch Back Up Alarm Back Up Switch Speed Sensor AT MT En...

Page 193: ...inal Female 838463 4 Seal Wire 26 845327 1 Connector 3 Contact Female 2700380 3 Terminal 2700381 3 Seal Wire 27 845328 1 Connector 9 Contact Female 2700385 2 Terminal 2700387 2 Seal Wire 2700384 7 Terminal 2700386 7 Seal Wire 28 839917 1 Plug 2 Wire Deutsch 29 839921 1 Lock 2 Wire Deustch 30 524358 2 Terminal 18 20 AWG Male Pin 31 838768 2 Lock 4 Wire Deutsch 32 838769 4 Terminal 18 20 AWG Socket ...

Page 194: ...onnector 1 3 4 5 6 7 8 9 10 11 12 13 14 15 AT Engine Harness Connector Shift Solenoid Automatic Transmission Bk Rd Bk Rd Rd Gn Gn Wh Bn Ye Bk Gn Og Wh Rd Rd Bk Wh Bk Wh Wh Pk Pk Wh Pk Wh Ye Bu Gn Wh Bk Wh Bk Wh Ye Bu Bu Bk Bu Wh Bk Rd Gn Wh Bn Ye 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 ...

Page 195: ... Ye Gn Wh Bn Ye Pk Pk Bu Pk Bu Bk Gn Bk Gn Backup Alarm Bk Speedometer Signal Speed Sensor Og Og Og Wh Rd Wh Rd Bk Fuel Pump Fan Motor Fuel Relay Fan Relay Main Relay Shifter Light Rd Rd Rd Bn Ye Bn Ye Reverse Switch Manual Transmission Bk Wh Bk Wh Bk Wh Bk Wh Bk Wh Bk Wh Gn Bk Wh Ye Bu Wh Pk Wh Pk Wh Pk Pk Wh Pk Gn Wh Wh Ye Bu Gn Wh Rd TURF TRUCKSTER ...

Page 196: ... Bk Rd Bk Wh Ye Wh Ye Wh Og Bu Bu Wh Pk Wh Pk Gn Wh Gn Wh Og Og Pk Bu Gn Bk Wh Rd Ye Bk Bk Wh Bu Wh Bu Bk Wh 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Coolant Overheat Alarm 12 V Overheat Alarm Right Turn Tach Input Tachometer Voltmeter Temp Gauge Fuel Guage Left Turn Parking Brake Fuel Sender Oil Pressure High Beam Pre Heat 12 V Brake Fluid Level Gas Tach Input B S Wh Og Wh Og Wh Rd Wh Rd Rd R...

Page 197: ... Gn Bk Ye Bk Gn Bk Bu Wh Og Wh Og Wh Bu Bu Bu Bn Bn Wh Wh Wh Gn Bk Ye Bk Ye Bk Og Og Og Cab Stop Light Accessory Right Turn Signal Light Accessory Left Turn Signal Light Accessory Brake Accessory Connector 2 Horn Button 15 A 10 A 10 A 15 A Horn Brake Pedal Switch Flasher Turn Signal Accessory Single Tail Light Harness Jumper Plug Low Beam High Beam Low Beam High Beam Brake Light Tail Light Power P...

Page 198: ...e Rd Bk Bk Wh Og Bk Bk Ye Pk Ye Bk Bk Rd Bu Wh Bk Wh Og Bk 1 3 4 5 6 7 8 9 10 11 12 13 AT Engine Harness Connector Bk Wh Og Bk Ye Bu Bk Pk Ye Bu Ye Bk Bu Wh Bk Rd Og Bk Gn Bu Wh Bu 14 Gn 15 Bn Rd Wh Gn Rd Bk 44 Bk Bu 47 Bu Ye Bu Ye 50 Og 52 Bu Ye 53 Gn Bk 56 Rd Bu 57 Rd Ye 58 Bk Bu 59 Bu Bk 60 Bu Wh Gn Bk Bu Ye Bu Ye Bn Bk Bn Wh Bk Rd Bk Rd Gn Bn Rd Bk Rd Bu Wh Rd Wh Wh Bk Rd Bk Wh Og Rd Bu Wh Rd ...

Page 199: ... Coil 2 Coil 3 M Injector 1 Injector 2 Injector 3 Gn Br Bk Bn Wh Bn Rd Bk Rd Ye Rd Bk Rd Bu Wh Br Bk Bn Wh Bk Rd Gn Bn Gn Wh Rd Bk Rd Bk Rd Ye Rd Bu Wh Gy Bu Gy Bu Wh Rd Wh Wh Bk Og Wh Bk Wh Bk Rd Wh Bk Wh Bk Wh Bk Wh Bk Rd Bk Rd Bk Rd Bk Rd Bk Rd Bk Rd Bk Rd Og Bk Rd TURF TRUCKSTER ...

Page 200: ...or 1 Accessory Connector 2 Accessory Connector 3 Accessory Connector 4 Brake Fluid Level Switch Dash Panel 10 A 10 A 20 A Ignition Switch Clutch Switch Wh Bn Bn Rd Bk Rd Bk Wh Bk Wh Ye Wh Og Wh Og Pk Bu Gn Bk Wh Rd Ye Bk Bk Wh Bu Wh Bu Gn 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Overheat Alarm Power Point 12 V Overheat Alarm Right Turn Diesel Tach Input Tachometer Voltmeter Temp Gauge Fuel Gua...

Page 201: ...Og Bk Og Bk Og Bk Og Bk Gn Bk Ye Bk Gn Bk Bu Wh Og Wh Bu Bu Bu Bn Bn Wh Wh Wh Gn Bk Ye Bk Ye Bk Og Og Og Cab Stop Light Accessory Right Turn Signal Light Accessory Left Turn Signal Light Accessory Brake Accessory Connector 2 Horn Button 15 A 10 A 10 A 15 A Horn Brake Pedal Switch Flasher Turn Signal Accessory Single Tail Light Harness Jumper Plug Low Beam High Beam Low Beam High Beam Brake Light T...

Page 202: ... Starter Solenoid Diode Diode Diode Fuel Pump Fuel Sender Fuel Solenoid Fuel Shutoff Relay Temp Sender Main Harness Connector 1 Main Harness Connector 2 Main Harness Connector 3 Glow Plugs Radiator Fan Relay Wires marked with are part of the radiator fan harness Fan Switch Resistor Plug Radiator Fan Motor Pre Heat Relay Alternator 25 A 40 A Bk Bk Bk Bk 30 85 86 87 87A Oil Pressure Switch Parking B...

Page 203: ... 85412 143 25536 84200 143 25541 85201 143 25545 85055 143 25546 60C01 143 25547 70D00 143 25576 70D00 143 26121 85202 141 2700120 145 2700121 145 2700166 113 2700177 113 2700334 103 2700335 103 2700380 153 2700381 153 2700384 153 2700385 153 2700386 153 2700387 153 2700453 79 2700493 133 2700496 51 61 63 64 2700514 131 2700515 131 2700525 105 2700530 131 2700531 131 2700540 103 2700757 59 125 270...

Page 204: ...4139209 103 4139210 103 4139211 107 4139442 83 4139691 43 4139724 45 4139939 45 4139967 111 4140067 71 4140069 71 4140071 71 4140072 71 4140075 71 4140090 81 83 4140269 47 49 4140431 63 4140617 107 4140618 107 4140899 87 4141031 103 4141037 141 4141425 105 4142627 63 4142630 63 4142772 87 4142796 63 4144334 71 4144345 71 4146818 63 4146819 63 4147584 45 4147586 45 4148065 89 4148082 87 4148150 83 ...

Page 205: ...39855 57 67 69 77 81 83 452399 67 115 117 452401 61 63 452402 69 91 93 452403 69 452404 53 452405 69 87 89 99 452406 69 452408 75 452410 47 69 452411 49 452415 67 452424 57 59 452692 61 63 77 113 452695 43 51 59 61 63 452738 97 460030 73 463005 119 471221 73 473142 43 79 48540 01 101 5000913 107 5000914 99 107 5000919 99 5000920 99 515268 51 517226 129 521144 53 523085 45 524358 153 524633 51 5246...

Page 206: ...31039 111 113 831099 133 831225 123 125 831405 75 831586 103 831846 81 83 831888 97 831889 97 831890 97 832033 57 832408 121 832409 121 832414 119 121 832584 127 832798 53 832900 121 833056 105 833101 105 833103 105 833104 105 833257 149 153 833273 59 833345 105 833512 81 83 833715 83 833953 111 115 834005 111 115 834691 111 835101 119 121 835271 97 103 105 836206 119 836420 135 836421 135 836429 ...

Page 207: ... 845134 55 845185 53 845223 137 845224 83 845231 45 845234 45 845257 145 845327 153 845328 153 845330 153 845345 7 64 845356 131 869154 64 879807 145 882971 69 882993 121 883236 121 884398 149 884513 125 884574 121 885249 119 886001 121 886090 123 125 886270 53 887017 119 887187 71 887259 79 887512 75 887994 91 93 95 119 888549 107 889681 75 889780 133 889870 129 889871 129 889925 133 890000 123 1...

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Page 210: ...nd ISO 14001 registration at all of our manufacturing locations A worldwide dealer network and factory trained technicians backed by Genuine Jacobsen Parts provide reliable high quality product support Качество световна класа изпълнение и поддръжка Машините и съоръженията на Jacobsen са изградени по строгите стандарти гарантирани от ISO 9001 и ISO 14001 регистрацията на всички наши производства Св...

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