Jacobsen 88006 Sand Scorpion Parts & Maintenance Manual Download | Manualshive

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To Power

Connector

Insulated Stud Hardware

Traction Control Hardware

Traction Motor Hardware

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ELECTRIC SAND SCORPION

16.1 Electrical Cables

Serial No. 1601 and Up

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Summary of Contents for 88006 Sand Scorpion

Page 1: ...Parts Maintenance Manual Part No 3007812 Rev B GB Sand Scorpion 88006 2WD Electric Sand Scorpion...

Page 2: ...cialty Products authorized parts and accessories will void the warranty Table of Contents 1 Safety 1 1 Operating Safety 4 1 2 Important Safety Notes 5 2 Specifications 2 1 Product Identification 6 2 2...

Page 3: ...ement is required to obtain correct adjustment Symbols such as next to the item number indicate that a note exists which contain additional information important in ordering that part Bulleted Items B...

Page 4: ...nor allow anyone near the machine while in operation The owner operator can prevent and is responsible for injuries inflicted to themselves to bystanders and damage to property 8 Never operate equipme...

Page 5: ...ion or service is needed contact your Authorized Textron Turf Care And Specialty Products Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficie...

Page 6: ...tric motor solid state controller 2 3 ELECTRICAL SYSTEM BATTERIES _________________________________________ For optimum range and performance use batteries that equal or exceed the Amp hr rating liste...

Page 7: ...128 5 8 160 185 216 249 2 6 ACCESSORIES ____________________________________________________________ Contact your Jacobsen Dealer for a complete listing of accessories and attachments Battery Tray 880...

Page 8: ...ground Block front wheel to make sure unit can t roll 2 Raise hood and remove battery tray to access brake pull assembly A 3 Back off jam nut B 4 With the brake pedal all the way up disengaged turn in...

Page 9: ...rward reverse switch 1 Lift hood and remove top cover from electrical box 2 Operate forward reverse pedals and check that cable linkage is operating smoothly If cable is binding or linkage is bent or...

Page 10: ...1 300 33 9 3 8 16 ft lbs Nm 30 40 7 40 54 2 3 8 24 ft lbs Nm 35 47 5 45 61 0 7 16 14 ft lbs Nm 50 67 8 65 88 1 7 16 20 ft lbs Nm 55 74 6 70 94 9 1 2 13 ft lbs Nm 75 101 7 100 135 6 1 2 20 ft lbs Nm 85...

Page 11: ...ater or charging batteries Hydrogen is explosive in concentrations as low as 4 and is generated in the charging cycle of electric vehicles Because it is lighter than air it will collect in the ceiling...

Page 12: ...acid within the electrolyte and reduce the life of the battery This level will leave approximately 1 4 3 8 6 10 mm of space between the electrolyte and the vent tube The electrolyte level is important...

Page 13: ...s of the batteries with a solution of sodium bicarbonate baking soda and water This solution is best applied with a garden type sprayer equipped with a non metallic spray wand The solution should cons...

Page 14: ...tivate and the battery charger will not function Automatic chargers will determine the correct duration of charge to the battery set and will shut off when the battery set is fully charged Always refe...

Page 15: ...f 1 000 The concentration of sulfuric acid to water in a new battery is 1 280 which means that the electrolyte weighs 1 280 times the weight of the same volume of water A fully charged battery will te...

Page 16: ...ate age that is known to be good Temperature Correction for Hydrometer Readings Figure 4N 32 28 24 20 16 12 8 4 0 4 8 12 16 20 24 28 32 36 32 28 24 20 16 12 8 4 0 4 8 12 16 20 24 28 32 36 1100 1125 11...

Page 17: ...eries must be cleaned and all deposits neutralized and removed from the battery case to prevent self discharge The batteries should be tested or recharged at thirty day intervals Figure 4P 4 17 CHARGE...

Page 18: ...steering wheel all the way up and open hood 4 Pull lock pins D from rear corners of tray 5 Attach lifting yoke as shown Important The two matching lifting straps C must be attached to the two lifting...

Page 19: ...s materials batteries fuel lubricants anti freeze etc according to local state or federal regulations Figure 5A 5 2 MAINTENANCE AND LUBRICATION SCHEDULE ________________________________ A Add or Adjus...

Page 20: ...vehicle for maximum paint protection 5 5 ELECTRICAL SYSTEM _____________________________________________________ 1 Check the operator back up system and fuses regu larly 2 If the operator back up does...

Page 21: ...store the tractor so that the load is off the tires If the tractor is not on jack stands check the tires at regular intervals and reinflate as necessary Keep the machine and all its accessories clean...

Page 22: ...ect and adjust switch 03 1 Reverse pedal pressed while turning power on 2 Forward reverse switch faulty or out of adjustment Remove foot from pedals while starting Inspect and adjust switch 04 Parking...

Page 23: ...aintenance area for service 44 Defective traction controller Return to maintenance area for service 45 Defective traction controller Return to maintenance area for service 46 1 Short circuit from moto...

Page 24: ...al grease gun and fill slowly until grease begins to seep out Do not use compressed air guns 1 Rake Actuator top and bottom 2 Forward reverse pedal pivot 3 Brake pedal pivot 4 Upper steering shaft 5 S...

Page 25: ...ator Pedal 32 6 1 Brake Pedals 34 7 1 Brake Cables 36 8 1 Frame 38 9 1 Lower Steering 40 10 1 Upper Steering 42 11 1 Traction Drive 44 12 1 Lift Bail 46 13 1 Lift Actuator 47 14 1 Electrical Box 48 15...

Page 26: ...26 S C S 1 2 3 4 5 6 7 8 9 10 12 11 14 15 17 13 16 FUSE 20A FUSE 10A ELECTRIC SAND SCORPION 1 1 Decals Serial No 1601 and Up...

Page 27: ...remove key Do not tow more than 500 lbs or put more than 200 lbs vertical load on hitch Enter and exit sand bunkers at their flattest point Avoid sharp turns quick starts and sudden reverse to forward...

Page 28: ...3 4 5 6 7 9 10 12 11 13 14 15 16 17 18 20 21 22 23 26 27 29 30 31 32 33 35 36 38 2 3 8 13 18 19 23 22 23 24 25 31 32 34 35 37 11 11 14 15 14 15 27 14 15 27 18 3 22 28 28 ELECTRIC SAND SCORPION 2 1 Hoo...

Page 29: ...8 Nut 8 32 Hex 17 Instrument Panel For Breakdown See Illustration 3 1 18 416909 10 Screw 10 x 1 2 C R Pan Head 19 Seat Assembly For Breakdown See Illustration 4 1 20 3007598 1 Bracket Cable Mount 21 1...

Page 30: ...1 Screw 8 32 x 3 8 Truss Head 5 558037 2 Nut 13 16 20 Black Nylon Face 6 558015 1 Ignition Key 7 3003954 1 Gauge BDI 8 3006436 2 Switch Panel 9 1003481 1 Switch Toggle 10 N S 1 Lockwasher 11 N S 1 Nu...

Page 31: ...rial Numbers Notes 1 1003282 1 Seat 15 Plastic Back 2 409708 2 Screw 1 4 14 x 5 8 Thread Form 3 554390 1 Seat Switch Normally Open 4 453023 2 Flat Washer 1 4 5 3006988 1 Adjuster Slave 6 3006991 1 Adj...

Page 32: ...7 8 27 10 12 11 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 23 12 9 10 17 17 26 21 27 32 Part of Item 1 Part of Item 1 35 3 ELECTRIC SAND SCORPION 5 1 Accelerator Pedal Serial N...

Page 33: ...Head 15 403741 1 Screw 8 32 x 5 8 Hex Head 16 444306 1 Nut 8 32 Hex 17 3008492 3 Retaining Ring 3 8 Ext Bowed 18 446110 1 Lockwasher 8 19 446116 4 Lockwasher 10 20 3008495 1 Pivot Pin Main Kickout 21...

Page 34: ...34 1 2 3 4 5 6 7 8 9 10 12 11 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 16 24 28 21 2 29 4 30 ELECTRIC SAND SCORPION 6 1 Brake Pedals Serial No 1601 and Up...

Page 35: ...ing Auger 12 452002 2 Flat Washer 10 13 354989 1 Stop Rubber 14 367037 1 Magnet 15 403744 2 Screw 10 24 x 1 2 Hex Head 16 403766 4 Screw 4 40 x 3 4 Pan Head Brass 17 444302 2 Nut 4 40 Hex 18 443112 2...

Page 36: ...36 1 2 3 4 5 6 7 8 9 10 12 11 13 14 15 16 17 18 19 20 21 22 24 5 5 5 8 5 14 8 12 17 19 20 21 ELECTRIC SAND SCORPION 7 1 Brake Cables Serial No 1601 and Up RE 7...

Page 37: ...7 Nut 5 16 24 Hex 9 3007855 1 Rod 5 16 24 x 4 3 4 Threaded 10 3007854 1 Plate Float 11 3003382 1 Nut 5 16 24 Spherical 12 458440 4 Retaining E Ring 1 2 Truarc 13 5002171 2 Bumper Brake 14 444754 3 Nut...

Page 38: ...38 Reference Serial Plate 1 2 3 4 5 6 7 8 9 10 12 11 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 28 11 12 12 12 12 29 29 30 30 30 ELECTRIC SAND SCORPION 8 1 Frame Serial No 1601 and Up...

Page 39: ...Washer 5 16 12 446134 6 Lockwasher 5 16 13 400184 6 Screw 5 16 18 x 3 4 Hex Head 14 319755 6 Flat Washer 15 1001836 1 Block Fuse 16 444754 2 Locknut 5 16 24 Hex 17 452006 2 Flat Washer 5 16 18 402482...

Page 40: ...40 2 3 4 5 6 7 8 9 10 12 11 13 14 15 16 17 19 20 21 22 23 24 25 26 27 28 29 30 22 8 18 1 14 3 31 32 33 34 35 35 ELECTRIC SAND SCORPION 9 1 Lower Steering Serial No 1601 and Up RE 8...

Page 41: ...16 18 Hex 13 443118 4 Nut 1 2 13 Hex 14 445676 2 Nut 3 4 16 Slotted Hex 15 446152 4 Lockwasher 1 2 16 452018 1 Flat Washer 3 4 17 453009 2 Flat Washer 5 16 18 471231 1 Grease Fitting 1 8 19 453022 1 F...

Page 42: ...42 1 2 3 4 5 6 7 8 32 12 11 13 14 15 16 17 18 20 21 23 24 33 28 27 10 31 19 26 22 25 29 30 28 28 29 22 25 26 3 16 3 26 34 34 ELECTRIC SAND SCORPION 10 1 Upper Steering Serial No 1601 and Up RE 9...

Page 43: ...14 1 Grease Fitting 14 1002728 1 Latch Steering 15 444814 2 Nut 1 2 13 Hex Flex Lock 16 400406 2 Screw 1 2 13 x 1 1 4 Hex Head 17 452012 2 Flat Washer 1 2 18 3005345 1 Spacer Stop 19 400112 2 Screw 1...

Page 44: ...44 1 2 3 4 5 6 7 8 9 10 12 11 13 14 15 16 17 18 19 20 21 22 23 24 4 6 ELECTRIC SAND SCORPION 11 1 Traction Drive Serial No 1601 and Up...

Page 45: ...m See 18 1 8 443114 4 Nut 7 16 14 Hex 9 5002777 2 Tire 10 3008134 2 Wheel 11 360111 2 Inflation Valve 12 354807 8 Nut 1 2 20 Lug 13 3003374 1 Bracket R H Brake Cable 14 3003375 1 Bracket L H Brake Cab...

Page 46: ...2 1003393 1 Actuator Electric 3 1002971 1 Bail Hitch 4 3006808 2 Spacer 5 3007561 2 Clevis Pin 1 2 x 1 6 3007562 1 Clevis Pin 1 2 x 4 7 3000439 1 Clevis Pin 1 2 x 3 3 4 8 460335 4 Hairpin 9 471214 2...

Page 47: ...erial Numbers Description 1 5003042 1 Rear Housing Kit 2 5003043 1 Screw and Brake Kit 3 5003049 1 Front Housing Assembly 4 5003044 1 Cover Tube Kit 5 5003050 1 Clutch Kit 6 5003048 1 Motor Kit 7 5003...

Page 48: ...13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 37 38 19 31 23 23 23 21 19 42 20 25 12 27 15 19 20 21 34 34 20 19 20 21 7 25 23 24 39 1 40 41 ELECTRIC SAND SCORPION 14 1 Electrical B...

Page 49: ...x 5 8 Thread Cutting 18 400106 2 Screw 1 4 20 x 5 8 Hex Head 19 446130 13 Lockwasher 1 4 Heavy 20 453023 17 Flat Washer 1 4 21 443102 11 Nut 1 4 Hex 22 402118 4 Screw 10 24 x 1 2 Round Head 23 452002...

Page 50: ...3 4 11 12 Connections A Head Light B Brake Switch C Electrical Box D Instrument Panel E Seat Switch F Actuator G Tachometer Attach to Tractor Using Clamp in Location Indicated ELECTRIC SAND SCORPION...

Page 51: ...2 400108 4 Screw 1 4 20 x 3 4 Hex Head 3 443102 6 Nut 1 4 20 Hex 4 446128 6 Lockwasher 1 4 5 452004 5 Flat Washer 1 4 6 354081 5 Clamp 3 8 I D P 7 3004721 3 Clamp 1 2 I D J 8 3003773 1 Clamp 1 4 I D...

Page 52: ...ud Hardware Traction Control Hardware Traction Motor Hardware Black Stud Red Stud 1 2 3 A1 A2 F1 F2 A1 A2 F1 F2 4 5 6 7 8 9 10 12 11 13 14 15 17 18 16 17 18 16 8 9 16 ELECTRIC SAND SCORPION 16 1 Elect...

Page 53: ...A1 5 3007728 1 Cable Controller A2 to Motor A2 6 3007729 1 Cable Controller F2 to Motor F2 7 3007730 1 Cable Controller F1 to Motor F1 8 443110 4 Nut 3 8 16 Hex 9 446140 4 Lockwasher 3 8 10 453011 4...

Page 54: ...14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 5 6 20 5 6 20 5 6 20 5 6 7 26 28 30 24 19 22 22 15 22 22 23 32 5 20 20 6 5 20 6 5 20 6 20 ELECTRIC SAND SCORPION 17 1 Trap Rake Product Num...

Page 55: ...3515 1 Section Right Rake 13 1003516 1 Section Center Rake 14 3006181 5 Rake Finish 15 3006178 6 Strap Short 16 3006177 4 Strap Long 17 3006375 2 Chain Rake Lift 18 3009018 3 Rake Adjustable 19 354989...

Page 56: ...ial Numbers Notes 1 3008510 1 L H Brake Assembly 2 3008509 1 R H Brake Assembly 3 5002428 1 Shoe Kit 4 5002429 1 Spring Kit 5 557307 2 Brake Drum 6 549730 4 Bolt 1 2 20 Lug 7 556262 2 Cap Spindle Adap...

Page 57: ...and Up Item Part No Qty Description Serial Numbers Notes 1 400110 8 Screw 1 4 20 x 7 8 Hex Head 2 453023 16 Flat Washer 1 4 3 446128 8 Lockwasher 1 4 4 443102 8 Nut 1 4 20 Hex 5 3007237 8 Hold Down Ba...

Page 58: ...58 1 2 3 4 5 6 7 8 9 10 12 11 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 14 16 17 16 14 11 25 25 25 26 24 2 3 10 8 ELECTRIC SAND SCORPION 20 1 Drive Axle Part Number 1001339 Serial No 1601 and Up...

Page 59: ...Gear Shaft Included in Kit B and D 13 5003006 1 Bearing Ball Included in Kit C 14 5003004 3 O Ring 15 5003003 1 Bearing Ball Included in Kit C 16 5003002 3 Snap Ring 17 N S 2 Plug Cup Included in Kit...

Page 60: ...tes 1 5002973 2 Insulating Bushing 2 5002974 1 Brush Mechanism 3 1 Crossover and Terminal A2 4 1 Crossover and Terminal A1 5 4 Spring Brush 6 4 Screw Brush Terminal 7 4 Brush 8 5002975 2 Insulating Bu...

Page 61: ...1003572 Ref P N 1003572 Ref P N 3007729 Ref P N 3007727 Ref P N 3007728 201 Rd Bk 201 Rd Bk 51 Rd 201 Rd Bk 201 Rd Bk 202 Bn Wt 52 Rd Gn 14 52 Rd Gn 14 200 Pk Wt 14 51 Rd 14 206 Gy Bk 14 205 Gy Rd 14...

Page 62: ...29 27 3007237 57 3007328 49 3007341 49 3007358 39 3007502 55 3007503 27 3007512 27 3007561 46 3007562 46 55 3007574 49 3007598 29 3007627 33 3007629 33 3007637 33 3007638 35 3007652 55 3007690 27 3007...

Page 63: ...003023 59 5003024 59 5003042 47 5003043 47 5003044 47 5003048 47 5003049 47 5003050 47 5003051 47 500596 41 545692 41 549730 56 551061 55 554329 41 554390 31 556255 45 56 556256 56 556261 45 556262 56...

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