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WR2 Calibration Station

Instruction Manual

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Summary of Contents for Alcolock WR2

Page 1: ...WR2 Calibration Station Instruction Manual ...

Page 2: ...ada applicables aux appareils radio exempts de licence L exploitation est autorisée aux deux conditions suivantes 1 L appareil ne doit pas produire de brouillage et 2 L utilisateur de l appareil doit accepter tout brouillage radioélectrique subi même si le brouillage est susceptible d en compromettre le fonctionnement Alcohol Countermeasure Systems Corp 60 International Boulevard Toronto Ontario M...

Page 3: ...e CS 6 7 3 Inspecting the ECU 6 7 4 Inspecting the aquarium air pump 7 7 5 Inspecting the power supply 7 8 0 Detailed operation 7 8 1 ALCOSIM breath alcohol simulator 7 8 2 Functional test 13 8 3 Verification process 14 8 4 Calibration process 14 8 5 Successful testing 14 9 0 Test memory of solution use 14 10 0 Automatic disabling 15 11 0 Resetting the internal counter changing solution 15 12 0 Sy...

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Page 5: ...t or input as doing so will damage the components Moisture contamination and cleaning The mouthpiece connector and all tubing must be completely dry before setup Even slight condensation may disrupt the procedure Before beginning a calibration make sure that all moisture has been completely removed from the ALCOSIM simulator The ALCOSIM jar must be completely clean and dry before you apply the alc...

Page 6: ...l simulator assy 79 007600 1 Power supply 24V DC with ACS label 65 000580 07 000063 1 Alcohol reference solution 50 mg dL 0 50 g L 95 000305 1 bottle WR2 Genius 94 000506 1 Mouthpiece connector 79 001956 1 Plastic tubes 70 000002 2 ALCOSIM communication cable add on 79 007851 1 Power cord 07 000062 N A 07 000061 EU 1 Connection cable Genius PC 79 000817 1 Elite aquarium air pump 801 40 000030 1 NO...

Page 7: ...izing the pump 4 5 Aquarium air pump The aquarium air pump aids in the quick drying of the mouthpiece connector 4 6 ITE software The ITE software application downloads the calibration record from the ECU for analysis 4 7 Alcohol reference solution The alcohol reference solution used in the CS is provided by ACS Corp in 500 mL containers Each container is labelled with BAC value of the solution Lot...

Page 8: ...5 0 ALCOSIM breath alcohol simulator diagram ...

Page 9: ...ON INSTRUCTION MANUAL 5 6 0 Calibration Station CS diagram 1 Fastening pad ECU 2 Fastening pad HS 3 Communication plug to ECU 4 Power wires 5 Pump switch 6 Communication cable to ALCOSIM 7 Air outlet tube 1 2 3 4 5 6 7 ...

Page 10: ... blow into the ALCOSIM simulator and cause bubbling of air through the solution If air can be freely blown into the ALCOSIM simulator the rubber O ring seal is either damaged or misaligned In this case remove the top housing and reposition the seal Replace the seal if it is worn or damaged 7 Check that the ALCOSIM simulator power rating conforms to the local supply rating 8 Connect the power cord ...

Page 11: ...il instructed Ensure that the CS is switched to pump disabled and is disconnected from a power source until instructed Ensure that the power supply is disconnected until instructed If the ALCOSIM was powered on wait 15 minutes for the components to cool off before removing the top housing Never open the ALCOSIM top housing when the simulator is switched on or plugged in Failure to follow these ins...

Page 12: ...uthpiece connector setting the connector as follows NOTE Incorrect use of the mouthpiece connector e g upside down or with condensation will lead to out of range inconsistent calibration action by the CS and cause return of the HS Change the mouthpiece connector after every 6 tests e g two HS calibrations or if droplets of liquid collect Fit the mouthpiece connector for drying onto aquarium air pu...

Page 13: ...N MANUAL 9 7 Connect the CS air outlet tube front to the ALCOSIM air inlet top 8 Connect the CS communication cable front to the ALCOSIM communication cable add on 79 007851 CS communication cable ALCOSIM communication cable add on ...

Page 14: ...TENTION Make certain that the pegs align the plug is brittle 10 Connect the CS red and black wires front to the red and black output terminals of the power supply Back and return the binding posts Plug in power supply to a wall port 11 Connect the ECU to the left CS fastening pad ...

Page 15: ...power input cable front The ECU automatically powers on 13 Connect the WR2 Genius to the ECU communication port 14 Press ECU button to Zero tests 15 The ECU displays Service 16 On the Genius WR2 press 3 DIAGNOSTIC 17 Press 6 PREVIOUS or 9 NEXT to scroll to Bottle and press to select ...

Page 16: ...2 Genius key pad to enter the bottle number see example circled below and press 7 OK 19 The ECU displays OK 20 Unplug the Genius WR2 from the ECU The test counter on the WR2 ECU is reset 25 tests 21 Connect the HS cable to the ECU communication port Front ...

Page 17: ...on factor followed by WAIT It then begins a warming up and functional test process which checks the HS for the following Blow tube temperature Pump temperature Fuel cell temperature Pump operation ATTENTION Failure of any of these tests will cause the HS to be disabled and no further testing can be undertaken until the unit has been returned to your distributor If a defective HS is connected the E...

Page 18: ... While sample being injected WAIT While test sample being analyzed WAIT While purging These steps will be repeated two to three times to complete the calibration test After three tests sometimes four in this range the message CAL DONE will be displayed on the ECU and the HS can be used Press button to show New calibration factor Old calibration factor BAC 1 BAC 2 BAC 3 BAC 4 sometimes If calibrati...

Page 19: ...reset The genius can now be disconnected The bottle number will be stored into the internal memory for later audit Every morning prior to turning the ALCOSIM simulator on check the number of tests available If only several tests are left you may wish to change the solution prior to starting calibrations as warming the solution will take up to 20 minutes 12 0 Synchronization Every 60 days the CS mu...

Page 20: ...s the Save and Print button to start the transaction The Monitor screen will appear and the progress of the read transaction can be observed 5 The ECU will sound a triple beep to indicate that the transaction is complete The CS is now ready for calibrating the HS and recording activity for the next readout 12 2 Result The contents of the Auto Cal ECU are transferred to the Service Centre PC for tr...

Page 21: ...d Message Description Wait HS is being purged READY ECU is ready to perform next task Sample being injected at correct pressure volume wait Sample is being analyzed Permanent Lockout ECU has exceeded the period for monitoring by CS read Cal Mode ECU is in calibration mode Connect Handset Connect HS to commence calibration Solution not Ready ALCOSIM simulator not ready or not communicating with ECU...

Page 22: ...g Current Cal Factor Not Valid Cal Factor too Low Cal Factor too High Calibration Out of Range Inconsistent Calibration Baseline Rise Error Unknown Error Fuel Cell Temperature Error Blow Tube Temperature Error Pump Temperature Error Piston Fired Active Error Piston Fired Rest Error Piston Not Fired Active Error Piston Not Fired Rest Error ...

Page 23: ...IRM ENG 60 000337 A 2012 ...

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