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MODEL 2110 COULTER CHISEL

OPERATOR’S MANUAL

1900 NORTH STREET

MARYSVILLE, KANSAS 66508

(785) 562-5381

F-479-0208

02/08

Summary of Contents for 2110

Page 1: ...MODEL 2110 COULTER CHISEL OPERATOR S MANUAL 1900 NORTH STREET MARYSVILLE KANSAS 66508 785 562 5381 F 479 0208 02 08...

Page 2: ...uthorized for specific work will be limited where appropriate to the hours listed in the Landoll Corporation authorized Labor Rate Guide USER S OBLIGATION 1 Read the Operator s Manual 2 Understand the...

Page 3: ...MODEL 2110 COULTER CHISEL OPERATOR S MANUAL PURCHASED FROM DATE ADDRESS PHONE NO SERIAL NO i...

Page 4: ...NOTES ii...

Page 5: ...INSTALLATION 3 21 3 12 FINAL ASSEMBLY 3 22 3 13 OFFSET SHANK MOUNT INSTALLATION OPTION 3 22 3 14 REAR JACK INSTALLATION OPTION 3 23 3 15 REAR TOW HITCH INSTALLATION OPTION 3 27 3 16 CHOPPER REEL INSTA...

Page 6: ...IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY WARNING WARNING INDICATES A POTENTIALLY HAZARDOUS SITUA TION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY CAUTION CAUTION INDICAT...

Page 7: ...intenance of your Landoll equipment Drawings in this section locate adjustment points on the equipment NOTE IF THE EQUIPMENT IS IMPROPERLY ASSEMBLED OR MAINTAINED THE WARRANTY IS VOID IF YOU HAVE ANY...

Page 8: ...NOTES 1 2...

Page 9: ...ANKS MODEL NO WORKING WIDTH TRANSPORT WIDTH BLADE DIAMETER NO OF BLADES NO OF BEARINGS TIRE AND WHEELS ESTIMATED WEIGHT LBS 2110 07 8 9 9 10 22 15 4 2 12 5L x 15 12 ply 6 bolt 6 403 2110 09 11 3 11 9...

Page 10: ...65 81 90 112 9 16 12 55 62 80 100 110 137 9 16 18 60 75 90 112 130 162 5 8 11 75 94 110 137 170 212 5 8 18 85 106 130 162 180 225 3 4 10 130 162 200 250 280 350 3 4 16 150 188 220 275 320 400 7 8 9 12...

Page 11: ...146 75 85 16 115 125 202 218 109 121 20 160 180 248 272 213 237 24 185 215 303 327 238 262 32 250 290 310 340 LANDOLL CORPORATION HYDRAULIC FITTING TORQUE SPECIFICATIONS 37o JIC ORS ORB REV 10 97 THIS...

Page 12: ...ight placement 20 1 8 5 1 8 20 1 8 5 1 8 5 1 8 5 1 8 20 1 8 1 1 NOTE LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS RT LT RT RT RT LT LT Figure 2 1 Auto Reset Shank and Light Bracke...

Page 13: ...shank placement 20 1 8 5 1 8 20 1 8 5 1 8 5 1 8 5 1 8 20 1 8 1 1 NOTE LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS RT LT RT RT RT LT LT Figure 2 2 Rigid Shear Shank and Light Bra...

Page 14: ...ight placement 5 1 8 20 1 8 4 1 4 20 1 8 4 1 4 5 1 8 5 1 8 5 1 8 1 2 LT LT RT RT RT LT NOTE LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS RT RT LT Figure 2 3 Auto Reset Shank and L...

Page 15: ...ement 20 1 8 1 2 5 1 8 20 1 8 4 1 4 20 1 8 4 1 4 5 1 8 5 1 8 5 1 8 1 2 LT LT RT RT RT LT NOTE LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS RT RT LT Figure 2 4 Rigid Shear Shank an...

Page 16: ...3 4 3 5 1 8 5 1 8 5 1 8 20 1 8 5 1 8 5 1 8 5 5 20 1 8 5 1 8 20 1 8 3 RT NOTE LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS LT RT LT RT LT RT LT RT LT RT Figure 2 5 Auto Reset Shank...

Page 17: ...19 3 4 3 5 1 8 5 1 8 5 1 8 20 1 8 5 1 8 5 1 8 5 5 20 1 8 5 1 8 20 1 8 3 RT NOTE LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS LT RT LT RT LT RT LT RT LT RT Figure 2 6 Rigid Shear S...

Page 18: ...1 8 5 1 8 5 1 8 20 20 1 8 5 20 5 1 8 5 1 8 5 1 8 11 RT NOTE LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS LT RT LT RT LT RT RT LT RT RT LT LT 42 3 4 4 7 8 42 3 4 Figure 2 7 Auto R...

Page 19: ...8 5 1 8 20 20 1 8 5 20 5 1 8 5 1 8 5 1 8 11 RT NOTE LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS LT RT RT LT RT RT LT LT 42 3 4 4 7 8 42 3 4 5 1 8 5 1 8 LT RT LT RT Figure 2 8 Rig...

Page 20: ...20 1 8 5 1 8 5 1 8 5 5 4 7 8 4 7 8 5 3 8 5 3 8 5 1 8 5 1 8 20 1 8 8 1 2 20 1 8 NOTE LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS LT RT RT LT RT RT LT LT RT LT RT LT RT LT RT Figu...

Page 21: ...8 20 1 8 5 1 8 5 1 8 5 5 4 7 8 4 7 8 5 3 8 5 3 8 5 1 8 5 1 8 20 1 8 8 1 2 20 1 8 NOTE LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS LT RT RT LT RT RT LT LT RT LT RT LT RT LT RT Fi...

Page 22: ......

Page 23: ...EMELY SHARP EXERCISE EXTREME CARE WHEN WORKING ON OR NEAR COUL TER BLADES DO NOT ALLOW COUL TERS TO ROLL OVER OR FALL ONTO ANY BODY PART DO NOT ALLOW WRENCHES TO SLIP WHEN WORKING NEAR COULTER BLADES...

Page 24: ...FRAME HALF BUSHING 3 4 10 HEX LOCK NUT 3 4 10 X 2 1 4 HEX HEAD CAP SCREW LEFT FRAME HALF MODELS 2110 7 9 2 SHANK EXTENSION 2110 15 MODELS 2110 11 13 15 CENTER FRAME 3 4 10 X 2 1 4 HEX HEAD CAP SCREW...

Page 25: ...SE A HOIST OR A FORKLIFT TO MOVE THESE PARTS INTO POSITION 3 2 1 Place both frame halves on stands ap proximately 36 high The assembly area should be a large level area of sufficient size to accommoda...

Page 26: ...P 3 4 10 X 2 HEX HEAD CAP SCREW 3 4 10 HEX LOCK NUT 3 4 10 X 2 HEX HEAD CAP SCREW LIFT HITCH PIN 1 2 X 2 1 4 SLOTTED SPRING PIN CLEVIS PIN ROLL PIN LIFT BEARING CAP 3 4 10 HEX LOCK NUT 1 8 HEX LOCK NU...

Page 27: ...of the frame assembly using roll pin and clevis pin supplied with the cylinder 3 3 5 Attach rod end of each 3 1 2 x 16 hy draulic cylinder to the lift using roll pin and clevis pin supplied with the...

Page 28: ...HEX HEAD CAP SCREW 1 8 HEX LOCK NUT HITCH RING HITCH BUSHING 1N FLAT WASHER HOSE HOLDER BRACKET 3 4 16 X 5 1 2 HEX HEAD CAP SCREW FRAME ASSEMBLY 3 4 10 FLANGE NUT 1 1 4N FLAT WASHER 1 8 HEX LOCK NUT...

Page 29: ...END HOSES CAN BE LOCATED ON ONE SIDE AND RETRACT HOSES CAN BE LO CATED ON THE OTHER SIDE FOR REFER ENCE IMPORTANT THE LEVELER TOWER MUST BE INSTALLED SO THAT THE NARROW END OF THE TOWER IS DOWN AND TH...

Page 30: ...ASSEMBLY SHANK LIFT DEPTH STOP TUBE ASSEMBLY 3 8 16 X 1 1 4 HEX HEAD CAP SCREW 3 8 16 HEX LOCK NUT VALVE MOUNT PLATE WELDED TO FRAME LIMIT VALVE 5 16 18 X 4 HEX HEAD CAP SCREW DEPTH STOP PLATE DEPTH...

Page 31: ...w Insert the screw through the depth stop mounting plate on the center lift and secure with a 5 8 11 hex lock nut 3 5 3 Insert 90o elbow fitting in the back of the limit valve and straight adapter in...

Page 32: ...X 8 SLAVE HYDRAULIC CYLINDER LEFT COULTER GANG ASSEMBLY 1 8 HEX LOCK NUT SHANK PIN 1 2 X 2 1 4 SPRING SLOTTED PIN 90 ELBOW W RESTRICTOR ROLL PIN CLEVIS PIN FRAME ASSEMBLY 90 ADAPTER 4 X 8 MASTER HYDRA...

Page 33: ...and 1 2 x 2 1 4 spring slotted pin See Fig ure 3 5 3 6 2 Attach the base ends of the 4 x 8 mas ter and 3 3 4 x 8 slave hydraulic cylinders to the coulter spring rod assembly attached to the frame wel...

Page 34: ...OPTION NOT SHOWN HARDWARE REQUIRED W TWISTED SHOVELS INCLUDES 1 2 13 X 3 PLOW BOLTS 1 2 MIL CARB SAE FLAT WASHERS AND 1 2 13 HEAVY HEX NUTS 1 1 4 X 2 1 2 X 32 50 SHANK 3 4 10 X 4 HEX HEAD CAP SCREW 1...

Page 35: ...Connect 2 x 1 x 18 spike to each shank us ing 1 2 13 x 3 hex head cap screws flat washers and heavy hex nuts See Figure 3 6 b Connect 1 2 x 4 x 26 twisted shovels to each shank using 1 2 13 x 3 plow...

Page 36: ...RT FLOW WHEN FACING THE DIRECTION OF TRAVEL HARDWARE REQUIRED INCLUDES 1 2 13 X 3 PLOW BOLTS 1 2 SPLIT LOCK WASHERS 1 2 FLAT WASHER AND 1 2 13 HEX NUTS 1 2 X 3 4 X 1 1 4 CONNEX BUSHING 1 2 13 HEAVY HE...

Page 37: ...LED AT THE LANDOLL CORPORATION 3 8 2 Install 2 x 1 x 18 spikes or 1 2 x 4 x 26 twisted shovels onto shanks as follows a Connect 2 x 1 x 18 spike to each shank us ing 1 2 13 x 3 hex head cap screws fla...

Page 38: ...DIRT FLOW WHEN FACING THE DIRECTION OF TRAVEL HARDWARE REQUIRED INCLUDES 1 2 13 X 3 PLOW BOLTS 1 2 SPLIT LOCK WASHERS 1 2 FLAT WASHER AND 1 2 13 HEX NUTS 5 8 X 3 4 X 1 1 4 CONNEX BUSHING 1 2 13 HEAVY...

Page 39: ...THE LANDOLL CORPORATION 3 9 2 Install 2 x 1 x 18 spikes or 1 2 x 4 x 26 twisted shovels onto shanks as follows a Connect 2 x 1 x 18 spike to each shank us ing 1 2 13 x 3 hex head cap screws flat washe...

Page 40: ...X 90 7 9 MODELS OR 3 8 X 105 11 15 MODELS HOSE ASSEMBLY ADAPTER 3 8 X 31 HOSE ASSEMBLY 3 8 X 60 7 9 MODELS OR 3 8 X 78 11 15 MODELS HOSE ASSEMBLY LIMIT VALVE 90 ADAPTER 3 8 X 204 HOSE ASSEMBLY 3 4 16...

Page 41: ...e manifold to the manifold bracket on the frame using 1 2 13 x 3 1 2 hex head cap screws and hex lock nuts 3 10 2 Install 90o adapter in port E in the rear of the manifold 3 10 3 Install wheel lift an...

Page 42: ...WARNING LIGHT HARNESS YELLOW REFLECTOR FRONT OF BRACKET LH LIGHT BRACKET SMV EMBLEM 1 4 20 X 3 4 HEX HEAD CAP SCREW 1 2 13 X 5 1 2 HEX HEAD CAP SCREW SMV MOUNTING BRACKET WARNING LIGHT BAR 1 2 13 HEX...

Page 43: ...h and rh light brackets to frame weldment using 1 2 13 x 7 1 2 hex head cap screws warning light bars and hex lock nuts 3 11 3 Attach red brake lamps to inner tail light mounting bracket supports and...

Page 44: ...ang rotates freely Adjust any scrap ers that may have shifted during shipment or assembly 3 12 8 Lubricate the Coulter Chisel at all loca tions See Section 4 15 3 12 9 Touch up with paint any areas th...

Page 45: ...head cap screws and hex lock nuts See Figure 3 14 IMPORTANT THE REAR JACK TUBE SHOULD BE LO CATED TO THE REAR OF THE COULTER CHISEL NEAR THE CENTER OF THE FRAME 3 14 2 Slide rear jack tube into rear j...

Page 46: ...3 24 REAR TOW HITCH SHORT ARM 2110 rear tow hitch placement 38 1 4 Figure 3 15 Rear Tow Hitch Placement Short Option...

Page 47: ...3 25 REAR TOW HITCH MEDIUM ARM 2110 rear tow hitch placement 12 1 4 Figure 3 16 Rear Tow Hitch Placement Medium Option...

Page 48: ...3 26 REAR TOW HITCH LONG ARM 2110 rear tow hitch placement 3 3 4 Figure 3 17 Rear Tow Hitch Placement Long Option...

Page 49: ...me See Figures 3 15 3 16 and 3 17 3 15 3 Slide rear tow hitch bar into mouth of rear tow hitch and attach with 3 4 10 x 2 hex head cap screw and hex lock nut through hole closest to the rest of the ma...

Page 50: ...Y 26 1 2 31 3 8 18 3 4 18 3 4 26 1 2 31 3 8 2110 11 82 REEL GANG BAR ASSEMBLY 2110 chopper reel placement p1 SHORT REEL ARM ASSEMBLIES LONG REEL ARM ASSEMBLIES 91 REEL GANG BAR ASSEMBLY 30 32 1 4 30 3...

Page 51: ...1 2 LONG REEL ARM ASSEMBLIES SHORT REEL ARM ASSEMBLIES 82 REEL GANG BAR ASSEMBLY 82 REEL GANG BAR ASSEMBLY 26 1 2 29 32 1 4 25 1 8 4 26 1 2 29 4 4 82 REEL GANG BAR ASSEMBLY 82 REEL GANG BAR ASSEMBLY...

Page 52: ...h reel gang bar assemblies to chopper reel arm assemblies using 5 8 11 x 3 11 16 x 4 5 8 u bolts and hex lock nuts 3 30 5 8 11 X 6 11 16 X 5 1 2 U BOLT LONG REEL ARM ASSEMBLY 5 8 11 X 3 11 16 X 4 5 8...

Page 53: ...NOTES 3 31...

Page 54: ......

Page 55: ...FAILURE TO TAKE PREVENTIVE MEASURES AGAINST ACCIDENTAL LOWERING CAN RESULT IN SERIOUS PERSONAL INJURY DANGER ALWAYS LOCK THE TRACTOR DRAW BAR IN THE CENTER POSITION WHEN TRANSPORTING THE UNIT FAILURE...

Page 56: ...oid side draft Follow the tire manufacturer s recommended pressures listed on the sidewall of the tires 4 2 5 Lubricate the machine as shown in Sec tion 4 15 See Figure 4 10 4 3 ATTACHING TO THE TRACT...

Page 57: ...ulic reservoir is full of the manu facturer s recommended oil Slowly raise the machine With all cylinders fully extended re move the 1 1 2 X 16 transport lockouts See Figure 4 2 Store transport lockou...

Page 58: ...s to purge any remaining air 4 5 6 This rephasing process may need to be repeated periodically during operation to as sure even penetration of coulter gangs DO NOT loosen any hydraulic fittings IMPORT...

Page 59: ...ould be level from front to rear This will reduce horsepower require ments allow a more uniform tillage opera tion and reduce unnecessary point wear 4 8 3 To adjust the leveling feature loosen jam nut...

Page 60: ...r lift bottom hole in tongue to lower rear tow hitch if needed 4 9 1 To change the variable ratio adjustment lower the implement to the ground and re lieve the load on the lift system 4 9 2 Extend or...

Page 61: ...and is not covered by warranty Coulter blade manufacturers will not cover any alterations to blades other than the place of manufacture Results from roll sharpening damage may not be immedi ate and m...

Page 62: ...f needed adjust or replace them using the following procedure 4 12 1 Place the frame on blocks or stands sufficient to lift the tire clear of the ground 4 12 2 Remove the tire 4 12 3 Remove the hub ca...

Page 63: ...the sys tem of air before operation See Sections 4 4 and 4 5 on how to purge the hydraulic systems 4 14 TRANSPORT 4 14 1 Check and follow all federal state and local requirements before transporting t...

Page 64: ...f the implement Use caution when transporting near bridges and power lines WARNING ELECTROCUTION CAN OCCUR WITH OUT DIRECT CONTACT 4 14 6 Raise the unit to full transport height 4 14 7 Install transpo...

Page 65: ...10 Lubrication Schedule LUBRICATION TABLE ITEM DESCRIPTION NO OF LUBE POINTS INTERVAL Hours unless stated 1 Disc Gang Bearings 1 each 10 2 Radius Rod 2 50 3 Walking Tandem Hubs 1 each 50 4 Wheel Hubs...

Page 66: ...ng cavity 4 15 4 Wheel seals and walking tandem seals when properly installed will allow grease to pass without harm to seals Regular lubrica tion will extend service life particularly in se vere oper...

Page 67: ...NOTES 4 13...

Page 68: ......

Page 69: ...t unit to be level SHANKS PLUGGING WITH RESIDUE Unit not level level machine See Leveling Front To Rear on page 4 5 Coulters not cutting residue adjust coulter depth Twisted shovels throwing soil wron...

Page 70: ...SHES SOIL Depth set too deep for loose or wet conditions raise implement or wait until conditions are more favorable Gang bearing failure replace bearing COULTER BLADES LOOSE AND OR SHEARING ROLL PIN...

Page 71: ...NOTES 5 3...

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