Jackson AVENGER HT-E Installation, Operation And Service Manual Download Page 6

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GUIDES

SYMBOLS

CAUTION

WARNING

NOTICE

- risk of injury to personnel.

- risk of damage to equipment.

- risk of electrical shock.

- lockout electrical power.

- reference data plate.

- important note.

- caustic chemicals.

ABBREVIATIONS & ACRONYMS

ANSI

- American National Standards Institute

GHT

- Garden Hose Thread

GPM

- Gallons per Minute

GPG

- Grains per Gallon

- Horse Power

- Hertz

- Inside Diameter

- Kilowatts

NFPA

- National Fire Protection Association

NPT

- National Pipe Thread

- Outside Diameter

PRV

- Pressure Regulating Valve

PSI

Pounds per Square Inch

- Volts

- ground wire.

iii

Summary of Contents for AVENGER HT-E

Page 1: ...AVENGER HT E INSTALLATION OPERATION AND SERVICE MANUAL Avenger HT E Manual Rev R 07610 004 04 18 Issued 01 01 14 Revised 10 05 16 AVENGER HT E UNDERCOUNTER DISHMACHINE...

Page 2: ......

Page 3: ...mproper installation if serial number has been removed or altered or if unit is used for a purpose other than originally intended TRAVEL LIMITATIONS Jackson WWS limits warranty travel time to 2 two ho...

Page 4: ...tem 1 2 on pg 35 Updated 208 230 schematic on pg 51 K 04 01 15 KAP N A Updated P N for item 6 on pg 31 L 04 15 15 KAP ECR 8328 Updated transducer and harness P N pgs 42 and 44 Updated 208 230 V and 48...

Page 5: ...ed P N for item 18 on pg 41 Added P N for item 18b on pg 41 Added P N for item 8 on pg 43 Added a Rinse Arm Bearing Kit to pg 45 Added P N for item 3 on pg 51 Added P N for item 4 on pg 51 Corrected P...

Page 6: ...i caustic chemicals ABBREVIATIONS ACRONYMS ANSI American National Standards Institute GHT Garden Hose Thread GPM Gallons per Minute GPG Grains per Gallon HP Horse Power Hz Hertz ID Inside Diameter kW...

Page 7: ...vides technical support for all of the dishmachines detailed in this manual We strongly recommend that you refer to this manual before making a call to our technical support staff Please have this man...

Page 8: ...eshooting 15 PLC Troubleshooting 18 PARTS Machine Assembly 28 Terminal Block Box Assembly 29 Control Panel 30 Control Kick Panel 32 Control Panel Display 33 208 230 V Control Box 34 480 V Control Box...

Page 9: ...s for units supplied with a PRV will be 8 1 8 10 1 2 B Electrical Connection C Drain Connection 6 coiled drain hose Shipped inside machine Must be installed no more than 24 AFF All dimensions from flo...

Page 10: ...achine data plate for specific electrical and water requirements The material provided on this page is for reference only and is subject to change without notice Water Temperatures Fahrenheit Minimum...

Page 11: ...er voltages such as 240 volts Always verify the amperage draw of the machine in operation when sizing circuit protection If the dishmachine is equipped with the optional rinse heater note that the rin...

Page 12: ...the best possible results The unit comes equipped with adjustable bullet feet which can be turned using a pair of pliers Verify the unit is level from front to back and side to side before making any...

Page 13: ...ine to allow access for service The water supply line must be capable of a minimum of 10 PSI flow pressure at the recommended temperature indicated on the data plate The manufacturer has an optional w...

Page 14: ...and apply power to dishmachine Check the incoming power at the terminal block and ensure it corresponds with the voltage listed on the data plate If not contact a qualified service agency to examine...

Page 15: ...chine is first installed or if the chemical lines have been removed and air is allowed to enter CAUTION Water must be in the sump and wash tank before dispensing chemicals Sanitizer in concentration i...

Page 16: ...e needed adjustments and press OK to confirm 4 Press A and continue to the Wash Cycle Timers screen 4 Follow steps 2 and 3 to confirm any adjustments 5 Press A and continue to the Wash Cycle Timers sc...

Page 17: ...s to be used per cycle Meet with a water treatment specialist and detergent vendor to discuss a complete training program for operators 5 Certain dishmachine models require that chemicals be provided...

Page 18: ...at the service breaker The voltage should have been previously verified as correct If not the voltage must be verified before energizing the unit 1 Verify the standpipe is installed correctly seated...

Page 19: ...d ideas especially for silverware and casserole dishes Place cups and glasses upside down in racks so they don t hold water during the cycle The dishmachine sanitizes as well as cleans To do this ware...

Page 20: ...ruct operators to clean out the strainers at regular intervals or as required by workload 1 Open the door and remove the standpipe 2 Close the door and turn the unit off by pushing the Power button 3...

Page 21: ...ozzles with a brush and flush with fresh water 7 Replace end caps and ensure they have been tightened 8 Spray or wipe out interior of machine 9 Replace wash and rinse arms 10 Replace the strainers and...

Page 22: ...y see Shutdown and Cleaning section 11 Always contact a qualified service agency whenever a serious problem arises 12 Follow all safety procedures whether listed in this manual or put forth by local s...

Page 23: ...een for active faults Motor operates in delime mode but not in automatic 1 Defective start switch 2 Defective circuit in manual wash switch 3 Loose or broken wires 1a Check fault screens to verify no...

Page 24: ...f necessary 4 Adjust rinse tank setpoint Machine doesn t drain when power button is pressed 1 Drain clogged 2 Standpipe not removed before draining 3 Defective drain valve 1 Remove obstruction 2 Remov...

Page 25: ...is pressed the machine will start draining 5 Once the drain cycle is complete open the door and verify that the wash tank is empty If the wash tank is not empty close the door and press the power but...

Page 26: ...wing options Fill The machine is in the initial fill cycle Ready The machine has completed the initial fill cycle and is ready to wash Wash The machine is in the wash cycle Rinse The machine is in the...

Page 27: ...cling power on then off If the machine is not overfilled manually trigger the float switch and verify status of input on PLC Fault 3 Indicates the horizontal float switch opened for more than five sec...

Page 28: ...light line B Press OK to enter highlight mode Press or to make any adjustments needed Fill Time 5 to 20 seconds Press OK to confirm adjustments 2 Line C shows the detergent time Press or to highlight...

Page 29: ...ss or to highlight line B Press OK to enter highlight mode Press or to make any adjustments needed Wash Time 75 to 268 seconds Press OK to confirm adjustments 2 Line C shows the rinse time Press or to...

Page 30: ...PLC TROUBLESHOOTING MAINTENANCE SCREEN 5 WASH CYCLE TIMERS 2 1 Line B shows the detergent time Press or to highlight line B Press OK to enter highlight mode Press or to make any adjustments needed Det...

Page 31: ...to highlight line C Press OK to enter highlight mode Press or to make any adjustments needed Wash Tank Temperature 155 F to 175 F 68 C to 79 C Press OK to confirm adjustments 2 Line D shows the rinse...

Page 32: ...d reset Fault 5 2 Line C shows the on option Press or to highlight line C Press OK to turn SaniSure on 3 Line D will display the SaniSure status A B C D PLC TROUBLESHOOTING MAINTENANCE SCREEN 7 SANISU...

Page 33: ...SCREEN 9 WASH CYCLE COUNT RINSE TANK TEMPS TOP 00187F BOTTOM 00178F Millenium 3 Crouzet 1 Line C shows the current temperature reading of the top booster tank 2 Line D shows the current temperature r...

Page 34: ...can be highlighted at the same time 1 Line C shows the Celsius option Press or to highlight line C Press OK to allow display to read temperatures in Celsius 2 Line D shows the Fahrenheit option Press...

Page 35: ...ress OK for 10 seconds on screen 13 to reset timer to default settings SCREEN 13 RESET TO FACTORY SCREEN 12 WASH RINSE INJECTOR PRESSURE AND TEMPERATURE READINGS Screen 13 shows the wash rinse injecto...

Page 36: ...FRACTIONS 1 32 ANGLES 1 2 LET REVISION CONTROL ORIG DRWN BY DATE 05700 004 00 98 A MACHINE AVENGER HT ES 208 60 1 Roger Cox 10 3 2012 Yes E D WO 1 ITEM QTY DESCRIPTION PART NUMBER 1 1 Left Shroud 0570...

Page 37: ...7 35 2 1 Terminal Block Box 05700 003 27 69 1 Terminal Box Cover not shown 05700 003 27 70 3 1 Strain Relief 05975 003 37 56 4 1 Terminal Block Track 05700 000 43 60 5 2 Terminal Block 05940 500 02 19...

Page 38: ...30 07610 004 04 18 R CONTROL PANEL PARTS 1 8 3 2 4 5 6 7...

Page 39: ...Gasket 05330 011 61 34 1 480 V Heater Gasket 05330 004 13 19 3 1 Rinse Booster see Rinse Tank Assembly 05700 004 01 15 4 1 Chemical Pump w Squeeze Tube 04320 004 10 39 5 1 Control Box 05700 004 11 31...

Page 40: ...PLC Controller 05700 004 17 68 4 1 Din Rail 05700 021 94 96 5 2 Terminal Board 4 POS 05940 021 94 85 6 1 Terminals 88970317 M3 MA SET XD26 RBT 05700 004 05 08 7 1 Access Panel Cover 05700 004 11 27 8...

Page 41: ...USE DISCLOSURE REPRODUCTION DUPLICATIO OR USE OF INFORMATION CONTAINED HEREIN IN ANY MANNER DETRIMENTA INTEREST OF JACKSON WWS INC IS FORBIDDEN ALL RIGHTS OF DESIGN RE R M I NO GAUGE MATERIAL USED ON...

Page 42: ...34 07610 004 04 18 R 208 230 V CONTROL BOX PARTS C1 HC1 HC2 HC3 11 5 10 4 2 8 11 1 12 VIO WHT ORG WHT WHT RED BLUE WHT 9 2 2 5 3 3 5 5 5 13 14 6 2 8 11 7...

Page 43: ...Peri pump 36 RPM 24 VDC 04320 004 09 56 4 2 Terminal Board 05940 021 94 85 5 4 Relay 05945 004 10 48 6 1 Control Box Cover 05700 004 11 39 7 1 Plug 2 6 Louvered 05975 003 77 39 8 1 Din Rail 3 Long 057...

Page 44: ...UGE MATERIAL USED ON NEXT ASSM 3D MODEL TOLERANCES UNLESS OTHERWISE SPECIFIED DIMENSIONS IN INCHES 3 PL DECIMALS 2 PL DECIMALS FRACTIONS 1 32 ANGLES 1 2 N A N A N A AVENGER HT E 05700 004 11 40 Yes 2...

Page 45: ...7 07610 004 04 18 R CHEMICAL FEEDER PUMP ASSEMBLY PARTS 1 2 ITEM QTY DESCRIPTION PART NUMBER 1 2 Chemical Pump w Squeeze Tube 04320 004 10 39 2 2 Chemical Pump Complete Assembly w Motor 04320 004 09 5...

Page 46: ...38 07610 004 04 18 R 8 12 16 15 14 13 11 4 10 9 7 17 18 6 5 4 3 2 1 DOOR ASSEMBLY PARTS 19 QT ITEM 1 1 2 2 20 22 Door Reed Switch Enlarged 24 23 25 26...

Page 47: ...1 1 2 Hex Head Screw 05305 173 23 00 16 2 Door Hinge Stop 05700 003 32 55 17 1 Door Magnet 05930 002 88 42 18 2 6 32 Locknut 05310 373 03 00 1 Right Hinge Weldment not shown 05700 003 32 72 2 10 32 x...

Page 48: ...40 07610 004 04 18 R WASH DRAIN MOTOR ASSEMBLY PARTS 10 11 12 13 1 2 3 4 5 9 8 6 7...

Page 49: ...sket 05330 002 34 77 5 2 Wash Arm Assembly 05700 021 39 23 6 4 Wash Arm End cap 05700 011 35 92 7 1 Wash Halo 05700 004 03 22 8 39 Locknut 1 4 20 Hex w Nylon Insert 05310 374 01 00 9 1 Wash Manifold 0...

Page 50: ...WASH ARM ASSEMBLY PARTS ITEM QTY DESCRIPTION PART NUMBER Complete Wash Arm Assembly 05700 021 39 23 1 1 Wash Arm 05700 021 46 58 2 1 Bearing Assembly 05700 021 35 97 3 1 O Ring 05330 002 60 69 4 2 Was...

Page 51: ...4 01 07 3 2 Washer Rinse Arm 05330 011 42 10 4 2 Bearing Rinse Arm 03120 004 12 13 5 2 Bushing Rinse Head 05700 021 33 84 6 2 O ring Silicon 05330 002 60 69 7 2 Retaining Ring Rinse Head Bushing 05340...

Page 52: ...04 04 18 R PLUMBING ASSEMBLY PARTS Complete Rinse Injector Assembly 05700 004 08 29 20 14 With optional PRV 6 5 4 3 2 1 19 18 17 16 15 13 12 10 11 10 9 8 7 An extra nipple item 3 is required if the PR...

Page 53: ...8 1 PRV 1 2 Optional 04820 004 09 37 9 1 Elbow 90 Degree 1 2 Street Brass 04730 206 08 00 10 2 Adapter Male CU to MSPS 04730 401 03 01 11 1 Copper Tube 1 2 x 19 5 Long 05700 011 59 84 12 1 Vacuum Bre...

Page 54: ...46 07610 004 04 18 R RINSE TANK ASSEMBLY PARTS 8 7 6 5 2 3 4 1...

Page 55: ...Gasket 05330 011 61 34 1 480 V Heater Gasket 05330 011 47 79 3 8 Lockwasher Split 5 16 S S 05311 275 01 00 4 8 Nut Hex 5 16 18 S S 05310 275 01 00 5 1 Booster 05700 004 04 16 1 480 V Booster 05700 00...

Page 56: ...48 07610 004 04 18 R WASH PUMP ASSEMBLY PARTS ITE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 15 1 2 16 17 11 3 14 13 12 10 9 8 5 6 7 4 18...

Page 57: ...719 06 09 9 1 Wash Pump 06105 004 24 79 1 480 V Wash Pump 06105 004 07 54 10 1 Motor Mount Brace 05700 004 01 64 11 1 Elbow Pump to Wash Manifold 04720 004 02 73 12 2 Lockwasher 3 8 05311 276 01 00 13...

Page 58: ...TD4 TEMPERATURE GAUGE M1 WASH MOTOR S5 HORIZONTAL FLOAT SWITCH FS RINSE FILL SOLENOID M2 DRAIN MOTOR S6 VERTICAL FLOAT SWITCH HC1 WASH HEATER CONTACTOR M3 DETERGENT MOTOR S7 RINSE AID PRIME SWITCH HC2...

Page 59: ...51 07610 004 04 18 R SCHEMATICS 480 V 60 HZ 3 PHASE...

Page 60: ...Jackson WWS Inc 6209 N US Hwy 25E Gray KY 40734 USA 1 888 800 5672 www jacksonwws com Avenger HT E Manual Rev R 07610 004 04 18 Issued 01 01 14 Revised 10 05 16...

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