Jackson MSC CONSERVER XL2 Installation And Operation Manual Download Page 7

VISUAL INSPECTION:

Before installing the unit, check the con-

tainer and machine for damage. A damaged container is an indi-
cator that there may be some damage to the machine. If there is
damage to both the container and machine, do not throw away the
container. The dishmachine has been inspected and packed at
the factory and is expected to arrive to you in new, undamaged
condition. However, rough handling by carriers or others may
result in there being damage to the unit while in transit. If such a
situation occurs, do not return the unit to Jackson; instead, contact
the carrier and ask them to send a representative to the site to
inspect the damage to the unit and to complete an inspection
report.. You must contact the carrier within 48 hours of receiving
the machine. Also, contact the dealer through which you pur-
chased the unit.

UNPACKING THE DISHMACHINE:

Once the machine has been

removed from the container, ensure that there are no missing
parts from the machine. This may not be obvious at first. If it is dis-
covered that an item is missing, contact Jackson immediately to
have the missing item shipped to you. 

LEVEL THE DISHMACHINE:

The dishmachine is designed to

operate while being level. This is important to prevent any dam-
age to the machine during operation and to ensure the best
results when washing ware. The unit comes with adjustable bullet
feet, which can be turned using a pair of channel locks or by hand
if the unit can be raised safely. Ensure that the unit is level from
side to side and from front to back before making any connec-
tions.

PLUMBING THE DISHMACHINE:

All plumbing connections must

comply with all applicable local, state, and national plumbing
codes. The plumber is responsible for ensuring that the incoming
water line is throroughly flushed prior to connecting it to any com-
ponent of the dishmachine. It is necessary to remove all foreign
debris from the water line that may potentially get trapped in the
valves or cause an obstruction. Any valves that are fouled as a
result of foreign matter left in the water line, and  any expenses
resulting from this fouling, are not the responsibility of the manu-
facturer.

CONNECTING THE DRAIN LINE:

The drain for the Conserver

XL2 is a gravity disharge drain. All piping from the 2” MNPT con-
nection on the waste accumulator must be pitched (1/4” per foot)
to the floor or sink drain. All piping from the machine to the drain
must be a minimum 2” I.P.S. and shall not be reduced. There must
also be an air gap between the machine drain line and the floor
sink or drain. If a grease trap is required by code, it should have a
flow capacity of 5 gallons per minute.

WATER SUPPLY CONNECTION: 

Ensure that you have read the

section entitled “PLUMBING THE DISHMACHINE” above before
proceding. Install the water supply line (3/4” pipe size minimum) to
the dishmachine line strainer using copper pipe. It is recommend-
ed that a water shut-off valve be installed in the water line between
the main supply and the machine to allow access for service. The
water supply line is to be capable of 25 PSI “flow” pressure at the
recommended temperature indicated on the data plate. 

In areas where the water pressure fluctuates or is greater than the 
recommended pressure, it is suggested that a water pressure reg-
ulator be installed. The Conserver XL2 does not come with a
water pressure regulator as standard equipment. 

Do not confuse static pressure with flow pressure. Static pressure
is the line pressure in a “no flow” condition (all valves and services
are closed). Flow pressure is the pressure in the fill line when the
fill valve is opened during the cycle.

It is also recommended that a shock absorber (not supplied with
the Conserver XL2) be installed in the incoming water line. This
prevents line hammer (hydraulic shock), induced by the solenoid
valveas it operates, from causing damage to the equipment.

PLUMBING CHECK:

Slowly turn on the water supply to the

machine after the incoming fill line and the drain line have been
installed. Check for any leaks and repair as required. All leaks
must be repaired prior to placing the machine in operation.

ELECTRICAL POWER CONNECTION:

Electrical and grounding

connections must comply with the applicable portions of the
National Electrical Code ANSI/NFPA 70 (latest edition) and/or
other electrical codes.

Disconnect electrical power supply and place a tag at the discon-
nect switch to indicate that you are working on the circuit.

The dishmachine data plate is located on the right side and to the
front of the machine. Refer to the data plate for machine operat-
ing requirements, machine voltage, total amperage load and seri-
al number.

To install the incoming power lines, open the control box. This will
require opening the control box lid. Install 3/4” conduit into the pre-
punched holes in the back of the control box. Route power wires
and connect to power block and grounding lug. Install the service
wires (L1 & N) to the appropriate terminals as they are marked on
the terminal block. Install the grounding wire into the lug provided.
Tighten the connections and check that they are secure.

It is recommended that “DE-OX” or another similar anti-oxidation
agent be used on all power connections.

VOLTAGE CHECK:

Ensure that the power switch is in the OFF

position and apply power to the dishmachine. Check the incoming
power at the terminal block and ensure it corresponds to the volt-
age listed on the data plate. If not, contact a qualified service
agency to examine the problem. Do not run the dishmachine if the
voltage is too high or too low. Shut off the service breaker and
mark it as being for the dishmachine. Advise all proper personnel
of any problems and of the location of the service breaker.
Replace the control box cover and tighten down the screws. 

INSTALLATION INSTRUCTIONS

4

Summary of Contents for CONSERVER XL2

Page 1: ...2 INSTALLATION AND OPERATION INSTALLATION AND OPERATION MANUAL MANUAL February 8 2001 P N 7610 002 18 35 Revision B Visit Jackson on the Internet at www jacksonmsc com DOUBLE RACK CHEMICAL SANITIZING...

Page 2: ...y is void if failure is a direct result from shipping handling fire water accident misuse acts of god attempted repair by unau thorized persons improper installation if serial number has been removed...

Page 3: ...TION CHECKLIST 5 OPERATION INSTRUCTIONS 6 UNIT OPERATION Cam Timer Operation 7 Timing Sequence 8 Detergent Control 9 PARTS DRAWINGS Drawing and Dimensions 10 Table Dimensions 11 115 V 60 Hz 1 Phase Sc...

Page 4: ...WASH F RECOMMENDED 140 RINSE F 120 RINSE F RECOMMENDED 140 ELECTRICAL REQUIREMENTS 2 WASH PUMP MOTOR HORSEPOWER 3 4 ea VOLTS PHASE AMPS 115 1 25 0 WATER REQUIREMENTS INLET TEMPERATURE Minimum 120 F IN...

Page 5: ...r no circumstances should the data plate be removed from the unit The data plate is essential in identifying the particular characteristics of your machine and is of great benefit to installers operat...

Page 6: ...he data plate affixed to the machine Not every model operates the same way If you are unsure of whether or not you are meeting the required minimum parameters con tact your nearest Jackson authorized...

Page 7: ...pipe size minimum to the dishmachine line strainer using copper pipe It is recommend ed that a water shut off valve be installed in the water line between the main supply and the machine to allow acce...

Page 8: ...been checked to ensure that it meets the electrical requirements listed on the dishma chine s data plate Has the dishmachine been properly grounded Has the dishmachine circuit breaker service breaker...

Page 9: ...to proceed with the washing of ware PREPARING THE CHEMICAL FEEDER PUMPS The Conserver XL2 comes supplied with detergent rinse aid and sanitizer chem ical feeder pumps mounted on the right side of the...

Page 10: ...oid open to drain all the water in the tank from the unit during the dwell period Any adjustment made to the drain should be made to the left side of cam 3 The cam must be moved back into the wash tim...

Page 11: ...s a spare cam with no designated function CAM TIMER OPERATION CONTINUED 8 2 SECONDS INTO CYCLE Wash pump starts runs for 40 seconds then shuts down Controlled by C2 cam 4 SECONDS INTO CYCLE Detergent...

Page 12: ...tergent vendor and come up with a complete train ing program for operators Using too much detergent has as detrimental effects as using too little The proper amount of detergent must be used for job I...

Page 13: ...BETWEEN TABLES 0 0 0 0 0 0 0 0 153 4 105 8 59 205 8 61 107 8 11 7 8 1 131 8 34 TABLE HEIGHT 171 2 MAX CLEARANCE 66 561 2 753 4 A WATER INLET 3 4 FNPT B DRAIN CONNECTION 11 2 FNPT C ELECTRICAL CONNECTI...

Page 14: ...TABLE DIMENSIONS CORNER INSTALLATION TABLE DIMENSIONS CONNECTION TO DISHMACHINE TABLE DIMENSIONS STRAIGHT THROUGH INSTALLATION 20 1 2 OPENING 25 1 4 2 1 4 4 MIN A 3 4 1 1 2 ROLL OPENING A DIMENSION 20...

Page 15: ...CONSERVER XL2 ELECTRICAL DIAGRAM 115 volt 60 hertz single phase 12...

Page 16: ...9 fax GCS Service Inc 24 650 S Grand Avenue Suite 111 Santa Ana CA 92705 714 542 1798 800 540 0719 714 542 4787 fax GCS Service Inc 52 360 Littlefield S San Francisco CA 94080 650 635 0720 800 969 442...

Page 17: ...Drive St Louis MO 63123 314 638 7444 800 284 4427 314 638 0135 fax INDIANA Commercial Parts and Service 5310 E 25th Street Indianapolis IN 46218 317 545 9655 800 727 8710 317 549 6286 fax IOWA Goodwi...

Page 18: ...7 Louisiana Avenue N Minneapolis MN 55427 612 546 4221 800 345 4221 612 546 4286 fax MISSISSIPPI Commercial Parts Service 5755 Gallant Drive Jackson MS 39206 601 956 7800 800 274 5954 601 956 1200 fax...

Page 19: ...1558 fax Whaley Foodservice Repairs 203 D Creek Ridge Road Greensboro NC 27406 336 333 2333 336 333 2533 fax Whaley Foodservice Repairs 335 105 Sherwee Drive Raleigh NC 27603 919 779 2266 919 779 222...

Page 20: ...c 2857 Louisiana Avenue N Minneapolis MN 55427 612 546 4221 800 345 4221 612 546 4286 fax TENNESSEE Commercial Parts Service 3717 Cherry Road Memphis TN 38118 901 366 4587 800 262 9155 901 366 4588 fa...

Page 21: ...elt Way NE Seattle WA 98115 206 524 8200 800 433 9390 206 525 2890 WEST VIRGINIA AFS Authorized Factory Service Inc Rt 1 Box 288 S Charleston WV 25312 304 344 8225 800 654 4606 304 344 8248 fax WISCON...

Page 22: ...es 6271 15 Dorman Road Missisauga OT L4V1H1 905 677 1580 800 661 2500 905 677 2863 fax Choquette CKS 8487 19th Avenue Montreal QU H1Z4J2 514 722 2000 800 361 7681 Quebec 514 722 5050 fax Service D Equ...

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