Jackson MSC CONSERVER XL2 Installation And Operation Manual Download Page 10

The Conserver XL2 cam timer is a 1 minute, 30 second, 8-cam timer that controls the operation of the dishmachine.  The following is
a description of the set points for each cam and the function of each switch.

CAM 1: Cam 1 is a cut cam with a single notch and serves as the cycle/reset control.

FUNCTION: When the machine is in the operation mode the notch is the home position. The machine will remain idle until the door is
opened, then cam 1 moves to the start position and holds until the door is closed. The closing of the door will start the next cycle. The
cam will rotate a complete cycle, and return to the home position and hold.

CAM 2: Cam 2 is a cut cam and provides the wash cycle timing.

FUNCTION: The wash cam works off the normally open contacts of Cam 2.  This requires the switch be held closed by the cam.  It will
close and energize the wash pump 2 seconds after the cycle switch is activated.  The pump will operate through the wash cycle (40
seconds) then shut down for the dwell period (20 seconds).  As the cam rotates it energizes the pump for the rinse cycle (25 seconds).
When cam 1 reaches it’s home position it will de-energize cam 2, shutting down the wash pump.

NOTE: The last 6 cams are adjustable. The following instructions will require that the timer position have the cams to the front
and the motor to the left. 

CAM 3: Cam 3 is an adjustable cam and controls the drain valve.

FUNCTION: The drain solenoid works off the normally closed contacts of cam 3. When the cycle is initiated, the micro switch will be
held open until it is allowed to drop into the notch of the cam.  This energizes the energizes the drain solenoid which drains the machine.
After a 12 second delay the cam reverses the micro switch, de-energizing the drain solenoid.  This cam may require adjusting due to
varying water pressure.  The drain solenoid must remain open long enough to remove whatever water the fill valve solenoid allows in
the machine.  This could vary due to the water supply line pressure.

SETTINGS: The right side of cam 3 must be set to pick up the switch arm just before the wash/rinse cycle cam switch drops.  It will
hold the drain solenoid open to drain all the water in the tank from the unit during the dwell period.  Any adjustment made to the drain
should be made to the left side of cam 3.  The cam must be moved back into the wash time until all of the water is drained from the
machine. 

CAM 4: Cam 4 is an adjustable cam and controls the fill valve and therefore the rinse cycle.

FUNCTION: The fill valve cam works off the normally closed contacts of cam 4. This requires the switch to be held open by the cam
and allowed to drop into the notch to operate the fill valve. This energizes the fill solenoid which opens to start filling the machine with
fresh water.  After a 10 second delay, the cam reverses the micro switch, de-energizing the fill solenoid.  The  fill cam may require
adjustment due to varying water pressure. The fill solenoid must remain open a sufficient length of time to fill the machine to the cor-
rect level.

SETTINGS:  The right side of cam 4 must be set to allow the switch arm to drop 2 seconds before the drain solenoid is de-energized
which flushes the detergent residue from the unit.  It will hold the fill solenoid open until the cam switch arm is raised.  At that time the
fill solenoid is de-energized, shutting off the incoming water.  The tub will be filled to the correct level to rinse the rack.  Any adjustment
made to the timing of the fill solenoid should be made with the left side of cam 4.  To increase the water level, open the notch of the
cam and for decreasing the level of the notch should be closed.

CAM 5:  Cam 5 is an adjustable cam  and controls the sanitizer pump.

FUNCTION:  The sanitizer pump cam works off the normally closed contacts of cam 5.  This requires the switch arm to be held open
by the cam and allowed to drop into the notch to operate the pump.  The time that the sanitizer pump will remain energized must be
determined in the field to suit the chemical used and water conditions.

SETTINGS:  The left side of cam 5 must be set to allow the switch arm to drop in past the starting point of the fill cam and after the
drain solenoid has closed.  The adjustment for sanitizer volume must be made with the right side of the cam.  To increase the volume
the notch should be increased or to decrease the amount of sanitizer the notch should be closed slightly in increments until the correct
level is reached.

CAM TIMER OPERATION

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Summary of Contents for CONSERVER XL2

Page 1: ...2 INSTALLATION AND OPERATION INSTALLATION AND OPERATION MANUAL MANUAL February 8 2001 P N 7610 002 18 35 Revision B Visit Jackson on the Internet at www jacksonmsc com DOUBLE RACK CHEMICAL SANITIZING...

Page 2: ...y is void if failure is a direct result from shipping handling fire water accident misuse acts of god attempted repair by unau thorized persons improper installation if serial number has been removed...

Page 3: ...TION CHECKLIST 5 OPERATION INSTRUCTIONS 6 UNIT OPERATION Cam Timer Operation 7 Timing Sequence 8 Detergent Control 9 PARTS DRAWINGS Drawing and Dimensions 10 Table Dimensions 11 115 V 60 Hz 1 Phase Sc...

Page 4: ...WASH F RECOMMENDED 140 RINSE F 120 RINSE F RECOMMENDED 140 ELECTRICAL REQUIREMENTS 2 WASH PUMP MOTOR HORSEPOWER 3 4 ea VOLTS PHASE AMPS 115 1 25 0 WATER REQUIREMENTS INLET TEMPERATURE Minimum 120 F IN...

Page 5: ...r no circumstances should the data plate be removed from the unit The data plate is essential in identifying the particular characteristics of your machine and is of great benefit to installers operat...

Page 6: ...he data plate affixed to the machine Not every model operates the same way If you are unsure of whether or not you are meeting the required minimum parameters con tact your nearest Jackson authorized...

Page 7: ...pipe size minimum to the dishmachine line strainer using copper pipe It is recommend ed that a water shut off valve be installed in the water line between the main supply and the machine to allow acce...

Page 8: ...been checked to ensure that it meets the electrical requirements listed on the dishma chine s data plate Has the dishmachine been properly grounded Has the dishmachine circuit breaker service breaker...

Page 9: ...to proceed with the washing of ware PREPARING THE CHEMICAL FEEDER PUMPS The Conserver XL2 comes supplied with detergent rinse aid and sanitizer chem ical feeder pumps mounted on the right side of the...

Page 10: ...oid open to drain all the water in the tank from the unit during the dwell period Any adjustment made to the drain should be made to the left side of cam 3 The cam must be moved back into the wash tim...

Page 11: ...s a spare cam with no designated function CAM TIMER OPERATION CONTINUED 8 2 SECONDS INTO CYCLE Wash pump starts runs for 40 seconds then shuts down Controlled by C2 cam 4 SECONDS INTO CYCLE Detergent...

Page 12: ...tergent vendor and come up with a complete train ing program for operators Using too much detergent has as detrimental effects as using too little The proper amount of detergent must be used for job I...

Page 13: ...BETWEEN TABLES 0 0 0 0 0 0 0 0 153 4 105 8 59 205 8 61 107 8 11 7 8 1 131 8 34 TABLE HEIGHT 171 2 MAX CLEARANCE 66 561 2 753 4 A WATER INLET 3 4 FNPT B DRAIN CONNECTION 11 2 FNPT C ELECTRICAL CONNECTI...

Page 14: ...TABLE DIMENSIONS CORNER INSTALLATION TABLE DIMENSIONS CONNECTION TO DISHMACHINE TABLE DIMENSIONS STRAIGHT THROUGH INSTALLATION 20 1 2 OPENING 25 1 4 2 1 4 4 MIN A 3 4 1 1 2 ROLL OPENING A DIMENSION 20...

Page 15: ...CONSERVER XL2 ELECTRICAL DIAGRAM 115 volt 60 hertz single phase 12...

Page 16: ...9 fax GCS Service Inc 24 650 S Grand Avenue Suite 111 Santa Ana CA 92705 714 542 1798 800 540 0719 714 542 4787 fax GCS Service Inc 52 360 Littlefield S San Francisco CA 94080 650 635 0720 800 969 442...

Page 17: ...Drive St Louis MO 63123 314 638 7444 800 284 4427 314 638 0135 fax INDIANA Commercial Parts and Service 5310 E 25th Street Indianapolis IN 46218 317 545 9655 800 727 8710 317 549 6286 fax IOWA Goodwi...

Page 18: ...7 Louisiana Avenue N Minneapolis MN 55427 612 546 4221 800 345 4221 612 546 4286 fax MISSISSIPPI Commercial Parts Service 5755 Gallant Drive Jackson MS 39206 601 956 7800 800 274 5954 601 956 1200 fax...

Page 19: ...1558 fax Whaley Foodservice Repairs 203 D Creek Ridge Road Greensboro NC 27406 336 333 2333 336 333 2533 fax Whaley Foodservice Repairs 335 105 Sherwee Drive Raleigh NC 27603 919 779 2266 919 779 222...

Page 20: ...c 2857 Louisiana Avenue N Minneapolis MN 55427 612 546 4221 800 345 4221 612 546 4286 fax TENNESSEE Commercial Parts Service 3717 Cherry Road Memphis TN 38118 901 366 4587 800 262 9155 901 366 4588 fa...

Page 21: ...elt Way NE Seattle WA 98115 206 524 8200 800 433 9390 206 525 2890 WEST VIRGINIA AFS Authorized Factory Service Inc Rt 1 Box 288 S Charleston WV 25312 304 344 8225 800 654 4606 304 344 8248 fax WISCON...

Page 22: ...es 6271 15 Dorman Road Missisauga OT L4V1H1 905 677 1580 800 661 2500 905 677 2863 fax Choquette CKS 8487 19th Avenue Montreal QU H1Z4J2 514 722 2000 800 361 7681 Quebec 514 722 5050 fax Service D Equ...

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