Jackle MIG 325, Operating Manual

Page: 39 / 48

MIG 325,405,505
Operating manual Page 36
38. Trouble - shooting
Any remedial action to defective electrical equipment must be carried out
by a qualified electrician!
Malfunction/error
Cause Remedy
Error Display
T°C – 01/02/03 – hot
or
E t°C
Engine overheated
(See Point 33)
Machine to cool down with a
running fan
Thermal sensor line interrupted Look for and eliminate interruption
Wrong type of machine in the
control box set Contact service partner
Error display E H2o
(only with watercooled machines) Cooling water circulation
interrupted Check circulation
Check water pump function
Display
T°C – int – z.B +56
(See Point 20) Ambient temperature below -10 ° C
or above +40 ° C Bring Machine into normal
temperature range
Thermocouple defect in the control
box Change control box
Sensor repaired
Main switch ON
Control box MC without function Failed one or more system phases Check main supply and fuses
Primary fuse on auxiliary
transformer defective Change fuse 2A slow
Fuse in control box MC defective Change fuse 6,3A slow
No function after pressing torch
trigger key Torch trigger defective Change torch trigger
Torch control line interrupted Check torch control line
Control box MC defective Change control box
Fire feed motor out of service Control box MC defective Change control box
Fire feed motor defective Change wire feed motor
Wiring between control box and
Motor interrupted Check wiring
Wire buckling between wire feed
rollers and guide tube Pressure of the wire feed rolls to
big See chapter 29
Distance from wire feed rollers to
guide tube too far Ceck distance / realign wire guide
tube
Irregular wire feed Bad uncoiling of wire Ceck / refit wire coil
Wire-holding arbor runs heavily Ceck wire- holding arbor
Wrong wire feed roller Use the right wire feed roller
See chapter 29
Dirty / defective wire guide tube or
spiral See chapter 29
Cogged / defective current contact
tip Clean / exchange current contact
tip
Dirty/ rusty welding wire Exchange welding wire
Wire guide tube misaligned with
wire feed roller groove See chapter 29
Porous weld seam Workpiece surface polluted(paint,
rust, oil, grease) Clean surface
No shieldig gas(solenoid valve not
opening) Check / exchange solenoid valve
or gas tube
Insufficient shielding gas Check shielding gas at pressure
reducer
Check gas line for leakage
Gas nozzle polluted Clean gas nozzle
Wire burns back into current
contact tip at start of process Deficient wire feed, feed rollers
idling See chapter 29