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3.6 Enter the quick display and modify of needle counting and piece counting 

Press 

+

  to enter the quick display and modify of needle counting and piece counting, in this interface, you can press 

  or 

  key to switch the needle counting and pieces counting display interface, press

or 

  modify the counting directly. 

Press 

+

  to clear the current data, press   

    short to    log out this interface. 

 

3.7 Step motor “Zero” calibration 

In idle mode, use ordinary A4 paper, and measure at the speed 3700 rpm

  long press

  + stitch length plus or press 

stitch length minus to enter the sewing parameter modification interface,

In the parameter modification interface, short press the

 

or

  key  to  switch  the  modified  parameter  position,  press  the 

or

  key  to  adjust  the  parameter  to  item  P133,  adjust  the 

parameter  so  that  more  than  10  stitches  are  performed  by  the  needle  in  place  short  press  the 

key  to  save  the  stitch  length 

compensation ratio after modification, the panel displays ok to indicate that the parameter setting is successful, short press the

  key 

to exit the current interface. 
Note: The stitch length will automatically become 0 to facilitate debugging. After exiting this interface, the stitch length will return to 
normal. 

3.8 Enter the forward sewing parameter modification mode 

In idle mode, adjust the stitch length to 5mm

  long press

  + stitch length plus or press 

+ stitch length minus to enter the 

sewing  parameter  modification  interface,

In  the  parameter  modification  interface,  short  press  the

  or

  key  to  switch  the 

modified parameter position, press the 

or

  key to modify the stitch length compensation parameter size

P171Stitching needle 

length compensation ratio

P172Reverse stitching needle length compensation ratio

.Use ordinary A4 paper, measure at the speed 200 

rpm, adjust item P171 to make the stitch length 4.8-5.2mm, and press 

  key to save; then enter P172 (stitch length compensation at 

reverse feeds), use ordinary A4 paper, sew a section forward, at the speed 200 rpm, press and hold the back-tacking switch. Adjust the 

parameters so that the forward feeds overlap more than 11 stitches, short press the 

key to save the stitch length compensation ratio 

after modification, the panel displays ok to indicate that the parameter setting is successful, short press the

  key to exit the current 

interface. 
Note:  The  speed  will  automatically  become  200  rpm  to  facilitate  debugging.  After  exiting  this  interface,  the  speed  will  return  to 
normal. 

 
3.9 Parameters list 

3.9.1Ttechnician mode parameter (long press P key to enter)

 

Parameter 

List 

Description 

Default 

Value 

Parameter 

range 

Description 

P00 

Start sewing speed(r/min) 

200 

100-800 

 

P01 

Max speed of free sewing   
(r/min) 

3700 

200-5000 

 

P02 

Multi-segment sewing 
speed(r/min) 

3500 

200-3500 

 

P03 

Needle position 

0-1 

0

  up    1

  down 

P04 

Start tacking speed (r/min) 

1800 

200-3000 

 

Summary of Contents for ZB-A4F

Page 1: ...rference or electric leakage accidents make a good grounding work The grounding wire of the power cord must be firmly connected to the earth All parts for maintenance must be supplied or approved by the Company before they can be used The power must be turned off and the plug unplugged before any maintenance action is performed There is a high voltage danger in the control box You must shut down t...

Page 2: ...ating Socket of Electromagnet LED Lamp and machine head 1 2 2 controller connection plug definition If it cannot be inserted normally please check the plug and socket match or not the direction of the insertion or the direction of the needle is correct or not ...

Page 3: ...troductions 2 1 display introduction According to the working status of the system the LCD of the operation panel will display the current sewing status including the needle position indicate The appearance of the operation panel is shown as below 2 1 appearance of operation panel 2 2 function declaration of each key Key Name Indicate 1 Stitch length adjustment key Stitch length adjustment key pre...

Page 4: ...responding key to set A B C D 2 Press the key for long time icon is lit means now is Several Segment Tacking mode choose corresponding key to set all steps and all stitches of each step 9 Lock stitch key Needle position section key Press short time to this key the lock stitch function will switch to front lock rear lock front and back lock close Press long time to enter needle position function 10...

Page 5: ...ne to enter technician parameter mode The methods is same as parameter mode 3 3 Speed adjustment Press and to adjust the speed For up to adjust fast for down to adjust slow each adjustment value is 50 3 4 Factory setting Press the for a long time back to the factory setting 3 5 Enter monitoring system Press to enter this mode press up and down key to adjust this parameter press P then can log out ...

Page 6: ...ngth to 5mm long press stitch length plus or press stitch length minus to enter the sewing parameter modification interface In the parameter modification interface short press the or key to switch the modified parameter position press the or key to modify the stitch length compensation parameter size P171Stitching needle length compensation ratio P172Reverse stitching needle length compensation ra...

Page 7: ...1 Max speed of manual reverse sewing r min 2800 200 3200 P22 Value of backstitch during half stitch 8 0 9999 P23 curve mode of pedal 0 0 3 0 straight 1 Slope 2 curve square extraction of a root 3 S curve P24 Pedal position of trimming 550 0 4095 P25 Stitch compensation of back tacking 1 0 0 10 P26 Stitch compensation of back tacking 2 0 0 10 P27 Sensor press foot lifter mode selection 0 0 1 0 clos...

Page 8: ...f down needle position 176 0 359 P34 Multi segment sewing motion mode selection 0 0 1 0 one key start function off 1 one key start function off P35 Thread clamp switch 1 0 1 P36 Threads testing ending angle 25 1 360 P37 Thread clamp magnet closing time 4 2 10 P38 Trimmer switch 1 0 1 0 off 1 on P39 Press foot lifter in halfway 0 0 1 0 off 1 on P40 Switch of auto press foot lifter after trimming 0 ...

Page 9: ...ow speed 800 0 4095 P74 Max value of pedal analog 4000 0 4095 P75 Setting of pedal back to middle position 1650 0 4095 P78 Thread clamp ending angle 130 10 359 P79 Thread clamp end angle 320 0 359 P80 Trimming starting angle 0 0 359 P81 Trimming strength angle 100 0 359 P82 Trimming ending angle 180 0 359 P83 Pedal presser foot confirmation time ms 150 1 500 P84 The confirmation time of Safety swi...

Page 10: ...ength key mode change EN 0 0 1 0 Off 1 On P107 Safety needle break selection switch 1 0 1 0 Off 1 On P108 Safety needle break starting mechanical angle 20 0 359 P109 Safety needle break finished mechanical angle 90 0 359 P110 Fixed stitches trimmer in sewing and then bartack selection switch 0 0 1 0 Off 1 On P116 Single seaming function switch 0 0 1 0 Off 1 On P123 Duty cycle of full opening phase...

Page 11: ... foot height adjust 0 999 999 P177 Press down speed 300 50 1000 P179 Press up speed 400 50 1000 P181 Press height limit 13 0 13 P182 Stepmotor press up time 10 0 9999 P183 Stepmotor stitch act angle length change 150 0 359 P184 Stepmotor keep current 28 1 50 P185 Stitch length keep time 0 0 10 P186 Stepmotor target location adjust 6 0 30 P187 Stepmotor current limit 70 60 80 P193 1 2 stitch length...

Page 12: ...rovider or call 4008876858 Err 05 Overvoltage during operation Disconnect the controller power and check whether the input power voltage is higher than 264V If so please restart the controller after the voltage returns to normal If the voltage returns to normal it still does not work properly after the controller starts up Please contact your local service provider or call 4008876858 Err 06 Electr...

Page 13: ...roller still does not work properly please contact your local service provider or call 4008876858 Err 15 Arm shaft motor overspeed protection Err 16 Arm shaft motor reverse Err 17 Pandel date read write failure Turn off the system power and then turn on the power again after 30 seconds If the controller still does not work properly please contact your local service provider or call 4008876858 Err ...

Page 14: ...tions If so replace it in time 3 If the system still does not work properly after troubleshooting and restart Please contact your local service provider or call 4008876858 Err 29 Reverse stitch stepping motor encoder AB signal abnormal 1 Check whether the backstitch step motor swing seat and teeth are stuck After the normal state is restored restart the system 2 Check whether the backstitch step e...

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