IWAKI PUMPS SMX-F Series Instruction Manual Download Page 13 | Manualshive

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IWAKI PUMPS SMX-F Series Instruction Manual Download Page 13

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Installation

1. Before installation ............................... 12

2. Installation location ............................. 12

3. Installation ........................................... 13

4. Pipework ............................................. 14

5. Wiring ................................................. 17

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Summary of Contents for SMX-F Series

Page 1: ...7 FAX 3 7803 4800 TEL 886 2 8227 6900 FAX 2 8227 6818 TEL 66 2 320 1303 FAX 2 322 2477 TEL 852 2 607 1168 FAX 2 607 1000 TEL 86 20 8435 0603 FAX 20 8435 9181 TEL 86 10 6442 7713 FAX 10 6442 7712 TEL 8...

Page 2: ...23 Maintenance 1 Troubleshooting 26 2 Maintenance Inspection 27 3 Spare Wear parts 31 4 Disassembly Assembly 33 This instruction manual should be kept on hand by the end user for quick reference Conta...

Page 3: ...gerous situations The symbols on this instruction manual have the following meanings WARNING Nonobservance or misapplication of Warning sec tions could lead to a serious accident which may result in d...

Page 4: ...itch Wear protective clothing Always wear protective clothing such as eye protection and protective gloves during pipework or dismantlement of the pump Do not remodel the pump A remodelled pump will n...

Page 5: ...dling a harmful liquid Keep good ventilation in your operating site Countermeasure against efflux Take a protective measurement against accidental chemical efflux and splash at pump or piping breakage...

Page 6: ...pump without a leakage breaker Secure a leakage breaker to reduce the risk Limitations on operating site and storage Do not install or store the pump in the following places where 1 Ambient temperatu...

Page 7: ...5 Outline 1 Unpacking Inspection 6 2 Product outline 6 3 Model code 7 4 Part names 8 5 Overview 10...

Page 8: ...n manual Instruction manual Principle of operation a Running the pump after priming liquid and gas start to move into the pump chamber where gas liquid separation occurs b Once all gas is expelled nor...

Page 9: ...alumina ceramics Alumina ceramics RF Filled PTFE High purity alumina ceramics Alumina ceramics KK SiC SiC SiC O ring material V FKM E EPDM Impeller code T V 50Hz X Y 60Hz Motor type No code Totally en...

Page 10: ...STNLS STL 4 220 type M8 20 221 220 type M10 25 14 2 HEX HEAD BOLT STNLS STL 4 M10 25 15 STUD BOLT STNLS STL 5 16 1 NUT STNLS STL 13 M8 16 2 COVER CAP PE 13 17 PLAIN WASHER STNLS STL 13 M8 18 1 SPRING...

Page 11: ...AD BOLT STNLS STL 4 M10 25 14 2 HEX HEAD BOLT STNLS STL 4 M10 25 15 STUD BOLT STNLS STL 5 16 1 NUT STNLS STL 13 M8 16 2 COVER CAP PE 13 17 PLAIN WASHER STNLS STL 21 M8 18 1 SPRING WASHER STNLS STL 13...

Page 12: ...local power regulation Pump unit Prime the pump through the prim ing port before operation Arrow label The arrow indicates a rotational direction of the motor Make sure the motor runs in a correct dir...

Page 13: ...11 Installation 1 Before installation 12 2 Installation location 12 3 Installation 13 4 Pipework 14 5 Wiring 17...

Page 14: ...A location free from wind rain Except outdoor use 6 A clean atmosphere 7 Non freezing in winter time Installation Do not drop the pump Do not drop hit or drag the pump during carrying in or installat...

Page 15: ...ction line length Contact us for detail See 4 Pipework for more information on pipework Pipework section describes a basic layout and precautions Foundation work Use a level to check if a foundation i...

Page 16: ...vents the pump from sucking liquid even if the suction lift is 4m or less the maximum suction lift is 4m Also If a supply tank is too small a liquid level can fluctuate significantly 3 End of suction...

Page 17: ...opera tion 3 A check valve should be installed When selecting a check valve check the pressure limit in relation to the influence of water hammer or back flow onto the pump Discharge line is too long...

Page 18: ...ht and moment to the pump are as below Z Y X Z Y X Permissible stress to outlet flange Permissible stress to inlet flange Load direction Pipe dia mm 25 Load Permissible moment to outlet flange Permiss...

Page 19: ...r specification 4 Electromagnetic switches and push buttons should be installed away from the pump 5 If the pump is used out of doors protect switches from rainwater 6 Outdoor use motors Indoor use mo...

Page 20: ...18 Operation 1 Operational precautions 19 2 Before operation 20 3 Preparation 22 4 Operation 23...

Page 21: ...iquid temperature rises in the pump and damages internal parts If the power is interrupted while the pump is running switch off the pump immediately and close discharge valves Otherwise water hammer m...

Page 22: ...ration WARNING CAUTION Prohibit Do not remodel the pump A remodelled pump will not be warranted Also we are not responsible for a personal injury or property damage due to any modification Be sure to...

Page 23: ...t a room temperature in flooded suction system Contact us for detail 5 If the magnet coupling the drive and driven magnets is disconnected Stop the pump immediately Liquid can not be pumped at all in...

Page 24: ...r rotates according to the arrow label 1 Clockwise seen from the motor fan If the motor rotates in reverse interchange two of 3 phase power Precautions for starting stopping the pump In case the pump...

Page 25: ...lly to obtain a specified discharge pressure or discharge capacity NOTE Start to open close a discharge valve gradually to adjust discharge pressure within one minute after the pump starts to run Alwa...

Page 26: ...Check that the motor stops slowly and smoothly If it does not stop smoothly inspect the inside of the pump The pump is designed to keep enough liquid for the next self priming operation by siphon cut...

Page 27: ...25 Maintenance 1 Troubleshooting 26 2 Maintenance Inspection 27 3 Spare Wear parts 31 4 Disassembly Assembly 33...

Page 28: ...ten suction line Frequency mismatch Match frequency to the pump Suction line is blocked with foreign matters Discharge line is blocked with foreign matters Remove foreign matters Take measures against...

Page 29: ...Retighten the bolts Clean the pump and get rid of blockage Replace as necessary Replace as necessary Remove the cause or replace the part Replace as necessary Replace the bearing or motor Access limi...

Page 30: ...s nuts are shown on page 39 Tighten the bolts by applying equal torque 2 Check whether the pump operates smoothly without abnormal noise or vibration 3 Check a liquid level in the supply tank and a su...

Page 31: ...d by hex socket set screws and they are not loose Decentering of magnet and motor shaft Max 1 10mm Wear tracks on an inner surface Cracks Rear thrust wear degree Contamination in rear casing Wear trac...

Page 32: ...phase but this is not abnormal Initial wear stops within approximately 100 hours Wear limit of mouth ring Check wear degree of the mouth ring NOTE The mouth ring is 2 mm forward from the impeller when...

Page 33: ...spacer Impeller code V CFRETFE SMF0007 Y CFRETFE SMF0008 T CFRETFE SMF0054 X CFRETFE SMF0007 6 Plate CFRETFE SMF0009 7 Cap CFRETFE SMF0010 8 Drain cap CFRETFE SMF0011 9 29 Impeller UNIT for CF RF Imp...

Page 34: ...UNIT for KK Impeller code T CFRETFE SMF0080 Y CFRETFE SMF0081 X CFRETFE SMF0094 11 Magnet capsule UNIT CF SMF0058 SMF0066 RF SMF0059 SMF0067 KF SMF0060 SMF0068 19 Flange CFRETFE SMF0085 26 1 Rear thru...

Page 35: ...g washer Spring washer Rear casing support Rear casing O ring Plain washer Hex socket set screw Drive magnet Spring washer Hex head bolt Spring washer Hex socket head bolt Spring washer Spring washer...

Page 36: ...nt Dismantlement 1 Remove the drain cap and drain liquid from the pump unit Liquid can not be drained completely Some liquid remains in the pump head NOTE Do not open the drain cap fully at once Other...

Page 37: ...th stud bolts on it 6 Remove the rear casing and the combination of the impeller magnet capsule units 7 Pull out straight the combination of the impeller magnet capsule units from the rear casing CAUT...

Page 38: ...and rear case 10 Remove a plate gasket and O ring 11 Remove a volute spacer if necessary The volute spacer is placed for efficient degassing and contributes to faster self priming completion Keep it...

Page 39: ...necessary 1 Fit an O ring to the drain cap and screw the cap into the drain port on the front case 2 Press fit the volute spacer by a handpress if it was detached Pay attention to an insertion direc...

Page 40: ...nly to the RF type Do not forget to attach it 7 Press the spindle into the rear casing by a handpress 8 Combine the impeller and magnet capsule units See page 40 for impeller unit mounting and insert...

Page 41: ...Carefully place the pump unit in the motor bracket while holding the pump unit CAUTION Be careful not to catch the finger between the motor bracket and the pump unit The pump unit is attracted to the...

Page 42: ...sule unit always warm the magnet capsule unit in hot water for softening 2 Press the impeller unit into the magnet capsule unit by a handpress At this time make sure that the through holes on the magn...

Page 43: ...7 FAX 3 7803 4800 TEL 886 2 8227 6900 FAX 2 8227 6818 TEL 66 2 320 1303 FAX 2 322 2477 TEL 852 2 607 1168 FAX 2 607 1000 TEL 86 20 8435 0603 FAX 20 8435 9181 TEL 86 10 6442 7713 FAX 10 6442 7712 TEL 8...

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