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ITW SIMCO ION IQ Power BPS-C, Installation And Operating Instructions Manual

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ITW SIMCO ION IQ Power BPS-C Installation And Operating Instructions Manual Download Page 16

14

5201335 REV A

IQ POWER BPS-C POWER SUPPLY

6.  Remote On/Off Control (if used).  The power supply “Alarm Output” 

connector also provides for remote on/off control of the power supply.  Remote 

on/off control is configured with a jumper on a pin header on the main power 

supply circuit board.  The default configuration is with remote control disabled.  

The remote control can be configured “normally off” or “normally on” by the 

jumper setting (refer to Figure 6).  To access the jumpers the cover will have to 

be removed from the power supply.  Disconnect all input power from the power 

supply then remove the six screws securing the cover and slowly and carefully 

remove the cover.

Remote Control Optocoupler Schematic

Summary of Contents for SIMCO ION IQ Power BPS-C

Page 1: ...5201335 REV A IQ POWER BPS C POWER SUPPLY IQ Power BPS C Power Supply For Conveyostat In Line Ionizer INSTALLATION AND OPERATING INSTRUCTIONS ...

Page 2: ... and Grounding 5 Electrical Connection 6 Set Up with Control Station 16 5 OPERATION 18 Power Supply Indicators 18 Power Supply Operators 18 System Start up 18 System Operation with IQ Power Control Station 19 6 MAINTENANCE 20 Cleaning the Static Bars 20 Calibration 21 7 TROUBLESHOOTING 22 8 PARTS AND ACCESSORIES 23 9 WARRANTY AND SERVICE 24 ...

Page 3: ...ures graves NOTE This equipment must be correctly installed and properly maintained Adhere to the following notes for safe installation and operation 1 Read instruction manual before installing or operating equipment 2 Only qualified service personnel are to perform installation and repairs 3 All equipment must be properly grounded including the machine frame to which the equipment is mounted 4 Tu...

Page 4: ... l alimentation à l alimentation électrique de haute tension avant de brancher ou de débrancher la barre de neutralisation statique ou d effectuer un entretien au système Évitez de toucher la barre de neutralisation statique lorsque l alimentation électrique est sous tension WARNING Fire Hazard Do not install or operate power supply in close proximity to any flammable liquids or solvents AVERTISSE...

Page 5: ...bar condition The BPS C will indicate when routine static bar cleaning is needed and if a fault should occur in the system The BPS C also provides these indicators as an electrical output for facility monitoring use The BPS C can be integrated into the more comprehensive IQ Power System by connecting it to an IQ Power Control Station The Control Station is a centralized interface that provides pow...

Page 6: ...length600 15 25m Totalcablelength300 91 44m Dimensions 7 95 Lx4 85 Wx4 17 H 202mmLx123mmWx106mmH Weight 4 28lb 1 94kg OperatingTemp 110 f 43 C max Enclosure Aluminum blueepoxypowdercoated HVConnectors 2proprietaryIQPowerplug inoutlets ReplacementFuse 5A 250V Type 3AG TimeDelay ACAdapter Type Universal desktop InputPower 100 240VAC50 60Hz IEC320inlet Output 24VDC 1 6Amax Dimensions 4 33 Lx2 05 Wx1 ...

Page 7: ...adapter if used and an electrical ground connection must be available for the BPS C The Conveyostat must be grounded for operation 2 Secure power supply to the mounting surface commonly a machine frame using M5 or M4 10 or 8 hardware not supplied 3 Locate AC adapter if used at a convenient place within reach of the power supply 4 Install AC Adapter if used by cleaning back of adapter and mounting ...

Page 8: ...ive screws on connector DO NOT over tighten screws HV extension cables may be chained together to a maximum of 300 feet 915 meters per BPS C The plug end of HV extension cable plugs into HV1 or HV2 on the BPS C Secure connection with 2 captive screws on plug DO NOT over tighten screws See BPS C and Conveyostat connection diagrams CAUTION Electrical Shock Hazard Do not connect static neutralizing b...

Page 9: ...PS C to SLCC Adapter Plug adapter into HV1 or HV2 on the BPS C Secure connection with 2 captive screws on plug DO NOT over tighten screws See BPS C instruction manual NOTE When retrofitting note that the BPS C is designed to work with resistively coupled static eliminators Conveyostat in line ionizers with serial numbers beginning with 16 or greater have resistively coupled static bars If the Conv...

Page 10: ...ug the first power supply only into the Control Station and turn Control Station on Allow Control Station to boot up and begin operation Plug second power supply into Control Station The Control Station will re address the second power supply to 2 Plug third power supply into Control Station The Control Station will re address the third power supply to 3 Repeat this process until all power supplie...

Page 11: ...ty two pins are used for each connection The common must be bonded to ground Wired in this fashion the Power switch on end panel of power supply is bypassed Power supplied as above by user must have adequate current available to power BPS C Power Supply maximum 1 6A Input power should be appropriately fused for safety purposes ...

Page 12: ... Cable High Voltage Connector AC Adapter Power In Connector Ground Connection Line Cord 24 VDC Material Direction of Travel to Ground Connection Conveyostat Conveyostat to IQ Power Connector Assembly IQ Power BPS C with AC Adapter Figure 3 BPS C and Conveyostat with AC Adapter ...

Page 13: ...e Section 8 Parts and Accessories for available cable lengths and part numbers to PS COMM 1 Connection IQ Power High Voltage Extension Cable High Voltage Connector to IQ Power device IQ Power Control Station to IQ Easy device Material Direction of Travel to Ground Connection IQ Power BPS C no AC Adapter Conveyostat Conveyostat to IQ Power Connector Assembly Figure 4 BPS C and Conveyostat with Cont...

Page 14: ...Travel Conveyostat Ring Terminal Screw Nut Connection inside Multi HV Wire Connector Tube Ground Connection IQ Power BPS C BPS C to SLCC Adapter SLCC Connectors Existing Conveyostat HV Wiring AC Adapter Power In Connector Line Cord 24 VDC Figure 5 Conveyostat BPS C with AC Adapter Retrofit ...

Page 15: ...n 11 Power Relay common 3 Clean Bar Relay normally closed 7 Power Relay normally closed 16 Clean Bar Relay normally open 20 Power Relay normally open 8 Fault Relay common 4 Fault Relay normally closed 12 Power in ground 17 Fault Relay normally open 24 Power in ground 13 Power in 24VDC 9 Bar On Relay common 25 Power in 24VDC 5 Bar On Relay normally closed 18 Bar On Relay normally open 30V 1A Rating...

Page 16: ...he main power supply circuit board The default configuration is with remote control disabled The remote control can be configured normally off or normally on by the jumper setting refer to Figure 6 To access the jumpers the cover will have to be removed from the power supply Disconnect all input power from the power supply then remove the six screws securing the cover and slowly and carefully remo...

Page 17: ...ck down Reposition jumper to enable remote control either normally on or normally off as desired see Figure 6 Then replace cover and secure with six screws When operating a power supply using the remote control circuit power may be applied through the Alarm Output connector or the Power In connector on end panel If the Power In connector on end panel is used the Power switch must be set to ON 1 po...

Page 18: ...setting of the power supply address Navigate to the Control Station home page and refresh by tapping on the small refresh icon circle arrow on the bottom right of the screen To automatically set power supply address use the Control Station The default Power Supply Number for a new unit is 1 Plug first power supply only into Control Station and turn Control Station on Allow Control Station to boot ...

Page 19: ...f the ion balance ratio This mode of operation would only be selected where the web or material to be neutralized exhibited extreme and consistent charging of one polarity Device Address The Power Supply Number address device number assigned to the BPS C power supply The address may be edited but duplicate address numbers are not permitted Device Version The firmware revision in device Device Loca...

Page 20: ... contamination on face of bar Output The output indicators range Low Medium or High to indicate the system relative ion output The output will normally be in the high range Low output generally indicates the need to clean the static bar Locked Lights to indicate calibration at the BPS C is locked out This occurs automatically when a Control Station is connected where calibration is performed throu...

Page 21: ...nitiate the calibration sequence and set relative nominal ion output for the system On units connected to a Control station tap on the device icon neutralizer tab The Device Calibrate button may be found on page 2 Tapping on Device Calibration initiates the calibration sequence During calibration the system output will be cycled At completion of calibration the indicator lights will flicker The in...

Page 22: ... are no cuts abrasions or damage that can lead to operator shock or equipment damage The accumulation of contamination on the ionization emitter points and static bar surfaces will reduce neutralizing efficiency of the Conveyostat therefore it is recommended that maintenance of the system be performed when the Clean Bar indicator on the display illuminates Dirty environments may require more frequ...

Page 23: ...m verified as operating correctly If the system is new perform an initial calibration The initial calibration sets relative nominal ion output for the system The calibration should only be performed on systems that are new or just cleaned and known to be in proper working order During calibration the Conveyostat must be clear of material i e no material is to be flowing through the Conveyostat If ...

Page 24: ...ion on face of bar Clean ion emitters and static bar See Maintenance section for details Bar ON indicator NOT illuminated No static bar connected Install static bar and connect to power supply High voltage connector is not connected Turn off power reconnect high voltage cable and secure plug with captive screws High voltage connector missing bar type sense pin at BPS C Replace high voltage connect...

Page 25: ...ut 4612204 Modular Cable RJ 45 to RJ 45 IQ Power 8 conductor crossover wired for use between Control Station and IQ Power BPS C COMM 1 DO NOT USE Standard Ethernet Cables see Figure 1 3 foot 0 91 meter black 7 foot 2 13 meter black 14 foot 4 27 meter black 25 foot 7 62 meter black 50 foot 15 24 meter black 75 foot 22 86 meter black 100 foot 30 48 meter black 4520785 4520786 4520787 4520784 4520844...

Page 26: ...mpany all returned items This warranty does not apply when the equipment has been tampered with misused improperly installed altered has received damage through abuse carelessness accident connection to improper line voltage or has been serviced by anyone other than an authorized factory representative The warranty does not apply when Simco Ion parts and equipment have been energized by other than...

Page 27: ...5201335 REV A IQ POWER BPS C POWER SUPPLY Simco Ion 2257 North Penn Road Hatfield PA 19440 215 822 6401 800 203 3419 www simco ion com customerservice simco ion com 2022 Simco Ion Printed in the U S A ...

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