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ITW Simco ION IQ Easy LP, Installation And Operating Instructions Manual, Page: 14 / 20

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ITW Simco ION IQ Easy LP Installation And Operating Instructions Manual Download Page 14

12

5201223 Rev. J

IQ Easy Speed-T & Hybrid-T
Static Neutralizing Bars

Ion Output

: Displays the ionization level, in percent, where Bar Calibration = 

100% and the ionization level in terms of microamps for both positive and negative 

ionization.

Balance

: A ratio of input power supplied to the high voltage power supplies that 

related to ion balance.  In Fixed, Auto-Tune and CLFB modes this is a display only 

and non-editable.  The Balance may only be user adjusted in the Manual mode.

Operation Mode

: A user selectable operating mode for the static bar (Manual, 

Fixed, Auto-Tune, CLFB).

• Fixed

 - 50/50 balance standard operation (default factory setting).  Fixed 

provides standard operation, with output voltage regulation.

•  Auto-Tune - Enhanced operation

.  This mode includes the current 

monitoring found in Fixed mode, plus automatic compensation that takes 

into account web speed, bar type, bar mounting distance and measured 

ion current to optimize static neutralization performance.  In order to 

successfully invoke Auto-Tune, certain operating parameters must be 

defined:

– Web Speed will have to be entered by the user. 
– Mounting Distance will have to be entered by the user. It is the distance 

between the face of the static neutralizing bar and the web, or material to 

be neutralized.

• CLFB

 - Closed Loop Feed Back, best control of ion balance, requires 

pairing with a downstream IQ Easy Sensor Bar.  The sensor bar detects any 

voltage imbalance on the web, or material to be neutralized, then transmits 

this information to the static neutralizing bar.  The static bar makes 

incremental changes to the balance setting until downstream charges are 

minimized.

• Manual

 - Allows manual control of the ion balance.  Manual mode includes 

voltage regulation and current monitoring found in the standard mode, plus 

manual control of the ion balance ratio.  This mode of operation would 

only be selected where the web, or material to be neutralized, exhibited 

extreme and consistent charging of one polarity.

Mounting Distance

: A user entered dimension, the spacing between the face of 

the static neutralizing bar and web (surface being neutralized).  The factory default 

mounting distance is 4” (100 mm) for a Speed-T type bar, and 6” (150 mm) for a 

Hybrid-T type bar.

NOTE – 

This information (Mounting Distance) MUST be correct.  It is 

used by the static neutralizing bar when in Auto-Tune mode.  If this 

information is not correct, the static bar may not operate properly when in 

the Auto-Tune mode.

Summary of Contents for Simco ION IQ Easy LP

Page 1: ...5201223 Rev J IQ Easy Speed T Hybrid T Static Neutralizing Bars IQ Easy Speed T IQ Easy Hybrid T Static Neutralizing Bars INSTALLATION AND OPERATING INSTRUCTIONS ...

Page 2: ... 5 Mechanical Installation 6 Electrical Connections 8 For Connection to IQ Power Control Station 8 Standalone 10 Set Up 11 5 OPERATION 14 Indicator Lights 14 With IQ Power Control Station 14 Standalone Operation 14 6 MAINTENANCE 15 Regular Cleaning 15 Removing Heavy Soil 15 Calibrate Bar 15 7 TROUBLESHOOTING 16 8 PARTS AND ACCESSORIES 17 9 WARRANTY AND SERVICE 18 ...

Page 3: ...aux réglementations locales et nationales WARNING The device must only be powered by a Limited Power Source LPS or NEC Class 2 power supply AVERTISSEMENT L appareil ne doit être alimenté par une source d alimentation limitée LPS ou NEC Class 2 WARNING The equipment must be properly grounded Grounding is required to ensure safe and proper operation and to prevent electrical shocks upon contact AVER...

Page 4: ...ly NOTE During the ionization process a small amount of ozone is produced The ozone concentration around the electrodes depends on a large number of factors such as the amount of space around the static neutralizing bar and the air circulation This means that no general value can be specified for the ozone concentration For installations with poor ventilation it may be necessary to take precaution...

Page 5: ...ial speeds below 1600 feet per minute and is available in lengths from 15 1 to 149 8 in increments of 7 1 Figure 1 IQ Easy Static Bar ConnectorEnd The 24 VDC supply voltage is converted inside the static neutralizing bar into positive and negative high voltage The high voltage generates an electrical field at the emitters of the static bar which causes the air molecules around the emitters to be c...

Page 6: ...y Fault Red blinking Communication Failure Environment Intended Use Industrial indoor use only Compliance RoHS Ingress Protection Class IP66 OperatingTemperature 131 F 55 C max Operating Humidity 70 RH no dewing permissible max Target Material Speed 1600 fpm 488 m min Speed T 1600 fpm 488 m min Hybrid T Operating Distance 50 225 mm 2 9 Speed T 150 450 mm 6 18 Hybrid T Mechanical Length 264 3984 mm...

Page 7: ...n cas de contact WARNING Disconnect power before performing work on the unit AVERTISSEMENT Débranchez l alimentation électrique avant toute intervention sur l appareil WARNING The device must only be powered by a Limited Power Source LPS or NEC Class 2 power supply An LPS certified power supply has a limited output power which means that it always generates a safe output voltage AVERTISSEMENT L ap...

Page 8: ...atic bar must be installed as per Figure 4 1 Directly in front of where static electricity causes problems 2 At an optimum distance from the material to be neutralized 2 50 mm 7 175 mm IQ Easy Speed T 6 150 mm 12 300 mm IQ Easy Hybrid T 3 Emitters must face the material to be neutralized 4 DO NOT mount the bar over a roller or where the material to be neutralized is in contact with any other surfa...

Page 9: ...asy Static Bar Positioning 4 Attach the static neutralizing bar using the fasteners supplied See Figures 3 and 4 5 Lock the static bar in the brackets by manually tightening the screws in the brackets 6 Connect the M12 connector of the power cable to the static bar and route the power cable to the power supply safely ...

Page 10: ...nnection to 24 VDC power IQ Easy Bars are provided with an appliance inlet for connection of a detachable power supply cord There are several methods of making this electrical connection For Connection to IQ Power Control Station 1 Remove protective cap from static bar inlet connector 2 Place the appropriate M12 connector on the cable against the static bar connector and rotate the connector until...

Page 11: ...9 5201223 Rev J IQ Easy Speed T Hybrid T Static Neutralizing Bars Figure 5 Typical IQ Easy Cables ...

Page 12: ...will be energized with 24 VDC 50 mA max If the bar is in a fault mode red indicator light lit steady the output pin 4 and pin 2 connected together will not be energized 0 VDC Voltages are referenced to pin 3 blue 0V ground Note Pin 4 black and pin 2 white MUST be connected together in standalone mode NOTE Fault Output only functions in standalone mode Figure 6 IQ Easy Static BarWiring Color Code T...

Page 13: ...round 4 black COMM B internal fault output Standalone mode only 5 gray green green yellow ground Set Up A variety of information can be checked and operating parameters set for the IQ Easy Static Neutralizing Bar through the IQ Power Control Station via the static bar page tab Tap on the device icon for the static bar to access these pages To edit or select an operating parameter tap on the pencil...

Page 14: ... have to be entered by the user It is the distance between the face of the static neutralizing bar and the web or material to be neutralized CLFB Closed Loop Feed Back best control of ion balance requires pairing with a downstream IQ Easy Sensor Bar The sensor bar detects any voltage imbalance on the web or material to be neutralized then transmits this information to the static neutralizing bar T...

Page 15: ...r light on the end of the bar The factory default value is 20kV however this value maybe user adjusted Web Voltage Sensor 1 2 3 The voltage level reported by a given sensor module Device Version The firmware revision in the device Device Locater Utility Causes the indicator lights on the deceive to flicker for a brief time to aid in verifying location of a given device Alarm Test Utility Causes an...

Page 16: ...t the IQ Easy static neutralizing bar and static sensor bar if paired More detailed information and user editable parameters are available through device tabs For information on these details see the Set Up section in this document NOTE If the static bar presents a premature Clean Bar alarm this may indicate the need to calibrate the static bar see Maintenance for details NOTE Newly installed IQ P...

Page 17: ...tion sets the relative nominal ion output for the system Calibration should only be performed on IQ Easy Static Neutralizing Bars that are new or just cleaned and known to be in proper working order During calibration the target to be neutralized web film etc may remain in place but MUST NOT BE MOVING If the web is moving past the static bar e g the machine is in operation the calibration will be ...

Page 18: ...input and output power Replace cable with known good cable Red LED on bar is lit Internal fault in bar Various Cycle power to bar to see if fault clears if fault does not clear return bar to factory for repair Red LED on bar is blinking Communication failure Various Wiring problem Cycle power to bar to see if fault clears Change connection at Control Station Replace cable with known good cable If ...

Page 19: ...r connecting Static Bar to Control Station 1 thru 10 with right angle connector at bar end 4 57 meter 15 foot 9 14 meter 30 foot 5051841 5051845 M12 Cables with flying leads for Standalone Mode with straight connector at bar end 5 meter 16 4 foot 10 meter 32 8 foot 5051606 5051737 M12 Cable with flying leads for Standalone Mode with right angle connector at bar end 5 meter 16 4 foot 5051607 Connec...

Page 20: ... Customer Service at 215 822 6401 for a Return Authorization Number This number must accompany all returned items This warranty does not apply when the equipment has been tampered with misused improperly installed altered has received damage through abuse carelessness accident connected to improper line voltage or has been serviced anyone other than an authorized factory representative The warrant...

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