ITW Dynatec DYNAMINI Operation And Service Manual Download

Page: 38 / 90

ITW Dynatec c. 2004

DYNAMINI ASU Manual #20-25

Page 7-1

Revised 1/05

Chapter 7

TROUBLESHOOTING

General Troubleshooting Notes

Note: Re-read Chapter 1 “Safety Precautions” before performing any troubleshooting or repair proce-
dures. All troubleshooting or repair must be performed by qualified, trained technicians.

DANGER

HIGH VOLTAGE

WARNING

HOT SURFACE

Dynamini systems use electrical power that can be life threatening and hot-melt adhesives that

can cause serious burns. Only qualified persons should perform service on the Dynamini sys-

tem.

Handling Printed Circuit Boards (PCBs)

CAUTION: Printed circuit boards (PCBs) should be handled using the following

procedures:

1. Wear a wrist grounding strap. If a grounding strap is not available, frequently touch a

bare metal part of the ASU (unpainted frame, mounting screw, etc.) to safely discharge

any electrostatic buildup on your body.

2. Handle a PCB by its edges only. Don’t grip a PCB across its surface.

3. When removed from the ASU, each PCB must be individually packaged inside a

metallized, static drain envelope. Do not place the removed PCB on a table, counter,

etc. until it has first been placed in or on a static drain envelope.

4. When handing a PCB to another person, touch the hand or wrist of that person to

eliminate any electrostatic charge

before

you hand the PCB to him.

5. When unwrapping a PCB from its static drain envelope, place the envelope on a

grounded, nonmetallic

surface.

6. To cushion PCBs for shipment, use only static-drain bubble pack. Do not use foam

peanuts or bubble pack not known to be static draining.

DANGER HIGH VOLTAGE

Before unplugging connectors from the I/O PCBs, ground yourself to the

ASU by touching any available unpainted cool metal surface, mounting

screws, etc. This will avoid electrical discharge to the PCB assembly when you are remov-

ing and replacing connectors.

Summary of Contents for DYNAMINI

Page 1: ...IT OPERATIONS AND SERVICE MANUAL with Software Version 2 00 IMPORTANT READ ALL INSTRUCTIONS BEFORE OPERATING THIS EQUIPMENT It is the customer s responsibility to have all operators and service personnel read and understand this information Contact your ITW Dynatec customer service representative for additional copies NOTICE Please be sure to include the serial number of your application system ea...

Page 2: ...20 25 ITW Dynatec An Illinois Tool Works Company Adhesive Application Solutions The Dynamini ASU is manufactured under one or more of the following PATENTS United States D388 800 5 613 451 5 632 918 5 645 743 5 683 578 5 719 378 5 806 720 Europe 97309164 8 2206 ...

Page 3: ...t Up Temperature Control Functions in General 4 1 Defining Dynamini Temperature Control Terms 4 1 Error Indication Messages 4 2 Software Chip EPROM and Checksum 4 2 Settings for a Typical Operation 4 3 System Values 4 3 Default Settings of the Controller 4 4 Helpful Tips for the User 4 4 Chapter 5 Programming of the Dynamini Controller Controller Keypad 5 1 Programming 5 1 Turn On 5 1 Temperature ...

Page 4: ...ump Electronics Cover 8 1 To Remove the Hopper Cover 8 1 To Remove the Hopper Lid 8 2 Thermostat Replacement 8 2 RTD Sensor Replacement 8 2 To Access Replace the Electrical Components 8 3 To Access Replace the Pumps or Motors 8 5 Note on Cast in Heaters 8 6 Re assembly Procedures Cautions 8 7 Chapter 9 Available Options Accessories Pressure Gauge Kit 9 1 Filter Option 9 1 Pump Options Accessories ...

Page 5: ...alled by a qualified electrician High Temperatures WARNING HOT SURFACE Severe burns can occur if unprotected skin comes in contact with molten adhesive or hot application system parts Safety glasses gloves and long sleeved clothing must be worn whenever working with or around adhesive application systems High Pressure WARNING HIGH PRESSURE PRESENT To avoid personal injury do not operate the equipm...

Page 6: ...lectrical power to the equipment Equipment may be damaged by incorrect electrical connections Do not use adhesive that is dirty or that may be chemically contaminated Doing so can cause system clogging and pump damage When adhesive hand held applicators or other movable applicators are used never point them at yourself or at any other person Never leave a hand held applicator s trigger unlocked wh...

Page 7: ...0 147 Lockout Tagout Regulation for equipment s lockout procedures and other impor tant lockout tagout guidelines Be familiar with all lockout sources on the equipment Even after the equipment has been locked out there may be stored energy in the application system partic ularly in the capacitors within the panel box To ensure that all stored energy is relieved wait at least one min ute before ser...

Page 8: ...Page 1 4 Revised 3 97 ITW Dynatec c 2004 DYNAMINI ASU Manual 20 25 ITW Dynatec An Illinois Tool Works Company ...

Page 9: ...VAC 1 phase 2 200 240VAC 1 phase OPTIONS ACCESSORIES F 100 mesh 149 micron outlet filter 40 mesh 420 micron is standard G Analog pressure gauge V Swirl kit 1 hose W Swirl kit 2 hose CONFIGURED SYSTEM OPTIONS C24 2 4m 8 ft Abrasion resistant hose C36 3 6m 12 ft Abrasion resistant hose CHB Hand Bead Applicator CHS Hand Swirl Applicator STACKTITE SYSTEM OPTIONS SB Bead applicator SS Swirl applicator ...

Page 10: ... fittings 6 JIC Hopper tank capacity Model 05 5 kg 11 lb Model 10 10 kg 20 lb Hopper construction cast in heaters TFE Teflon impregnated Filtration hopper bottom screen manifold basket filter Weight empty tbd kg tbd lb Adhesive form standard grades non water based only Electrical Power Supply Required 100 120 VAC 1p 50 60 Hz 15 Ampere or 200 240 VAC 1p 50 60 Hz 30 Ampere Hopper heater type cast in...

Page 11: ...pproximately 5 hour Adhesive delivery rate open line 91 kg min 2 lb min 12 1 piston pump Adhesive melt rate depends on adhesive used 8 kg hr 17 3 lb hr Adhesive pressure up to 68 bar 1000 psi maximum Maximum pump speed piston pump 60 pump cycles per minute Maximum pump speed gear pump 87 revolutions per minute 60 Hz constant speed 73 revolutions per minute 50 Hz constant speed Dynamini Temperature...

Page 12: ...tion Dimensions H DIMENSION A B C D E F G H 289 527 540 238 451 635 249 381 11 38 20 75 21 25 9 37 17 75 25 0 9 8 15 0 289 527 540 238 654 838 249 381 11 38 20 75 21 25 9 37 25 75 33 0 9 8 15 0 MODEL 05 mm MODEL 05 inches MODEL 10 mm MODEL 10 inches mounting holes All Mounting holes are 10mm diameter ...

Page 13: ...f the ASU is not a necessary consideration in mounting the unit The Dynamini s hinged hopper lid may be rotated 90 degrees in any direction For installation dimensions see illustration on page 2 4 Lifting the ASU Captive Cover Screws Hopper Lid Hopper Cover Pump Electronics Cover Controller Keypad Access Cover Base Plate Pump ON OFF Switch WARNING The unit must be lifted by two persons using prope...

Page 14: ...d for 1 5 Amp service and include an earth ground conductor 4 Acceptable power supplies are either 100 120 VAC 1 Ph 50 60 Hz with a neutral wire or 200 240 VAC 1 Ph 50 60 Hz with or without a neutral wire The information plate on the ASU adhesive supply unit will indicate the required power supply 5 Power supply wires are to be connected to the removable plug at header X1 on the printed circuit bo...

Page 15: ...power available for the various configurations of the Dynamini ASU 10 The adhesive hoses are connected at the rear cover see illustration on page 3 5 Make your electrical hose connections at the two numbered connects on the left side of the cover Route hoses so that there is at least an eight inch radius at any bend Do not hang hoses without proper support Do not crimp clamp squeeze or tie hoses T...

Page 16: ...OT ADHESIVE Do not overfill the hopper melt tank since adhesive generally expands as it melts and a full hopper will overflow CAUTION Using adhesive with viscosity over 50 000 centipoise could cause motor stall and or pump failure Wattage Availability Chart ASU Voltage Max System Hopper Gear Pump Piston Pump Gear Pump Wattage Wattage Motor Wattage 100 120 VAC 1800 120VAC 600 120VAC 370 120VAC 1200...

Page 17: ...lescing filter Pre filter 1 4 NPT female Air Flow Air Control Filter Unit Pressure Gauge optional Hose Head Adhesive Ports Output Filter Manifold Hose Head Electrical Connections 120v 240v Adhesive Supply Hose Adjustable Pressure Relief Valve Electrical 1 Electrical 2 Adhesive Port Connections 1 Gauge 2 Maintain adhesive level 13mm 100mm 1 2 4 from top of hopper Air Control Filter Unit Electrical ...

Page 18: ... page 5 2 or use the factory settings listed below Allow adequate time approximately 20 30 min for the adhesive to melt and the temperatures of the temperature zones to stabilize Note When the ASU leaves the ITW Dynatec factory it is programmed with the following factory settings unless special factory settings were requested Hopper 150 C 300 F Hose 177 C 350 F Applicator 177 C 350 F Sequential St...

Page 19: ...t OFF all pressure and power sources 4 Release residual air pressure 5 Remove all residual adhesive and wipe components clean 6 Remove all air lines and all power supply cables 7 Pack the unit in a corrosion proof manner 8 Store the unit in such a way that it is protected from damage Disposal of the Unit 1 Shut OFF all pressure and power sources 2 Release residual air pressure 3 Remove all residua...

Page 20: ...Page 3 8 Revised 1 05 ITW Dynatec c 2004 DYNAMINI ASU Manual 20 25 ITW Dynatec An Illinois Tool Works Company Adhesive Application Solutions ...

Page 21: ...es and applicators It features lighted LEDs to indicate that heater power is ON The ASU s fuses are located on this board Dynamini Temperature Controller The built in control system that controls monitors and displays all system temperature values of the Dynamini adhesive application system Mechanical High Temperature Protection A mechanical redundant thermostat located on the hopper that will tur...

Page 22: ...ror Indication Messages A controller display of EO1 indiates that the selected zone ie a hose applicator or the hopper has an open sensor A display of EO2 indicates a shorted sensor If either alarm occurs first verify that the following three connections are made correctly 1 The ASU to hose connection s located at the back of the ASU 2 The hose to applicator connection s 3 The RTD Input connection...

Page 23: ...ostat for the hopper over temperature 232 C 450 F System Values That Are Permanently Programmed Minimum setpoint value 40 C 100 F Maximum setpoint value 218 C 425 F System Values as Programmed by the Factory ITW Dynatec can set the controller s system values to customer s specs if provided If customer s specs are not provided the following values will be entered into the Dynamini tem perture contr...

Page 24: ...ystem s limits the default settings cannot be changed To cause an internal memory reset ie to restore the defaults of a temperature zone turn that tem perature zone ON and then OFF Defaults Temperature setpoint for each zone 93 C 200 F Sequential Startup SSO OFF Helpful Tips for the User When the ASU is turned on all temperature setpoints and other operating parameters will be exactly where they w...

Page 25: ...nes Hose 1 Hose 2 Application Head 2 Application Head 1 I O Dynamini Hopper Temperature Zone Programming Turn controller ON Turn ON the main power switch System will go through its self diagnostics CAL Temperature zone LEDs will flash Controller will display SS 1 On or SS 0 Off to indicate status of the Sequential Statup feature see info on Sequential Startup later in this chap ter Controller will...

Page 26: ...l temperature The setpoint is stored Programming temperature setpoints or or or Turning temperature zones ON OFF Choose a temperature zone Scroll to reduce value until temperature setpoint is 0 The temperature zone is now turned OFF To turn ON the temperature zone increase the setpoint or or Error indication messages The temperature sensor is open or has high resistance The temperature sensor is s...

Page 27: ...ress the Down Scroll key then hold and press the Service icon key You will see Loc to indicate that the Keypad Lock is active Press the Down Scroll key then hold and press the Service icon key You will see Cod to indicate that the access code is required Enter your access code by scrolling up or down Default code Confirm your code input by pressing Tank key or Locking the Keypad Unlocking the Keyp...

Page 28: ...ramming is diagrammed below There are three ways to exit the Service Functions loop 1 Just wait approx 10 seconds and the controller will automatically return to the actual temper atures display 2 Press the Service key until you are back to the actual temperatures display or 3 Press any Hose or Head key and you will return to the actual temperatures screen Diagram of the Service Functions Loop C F...

Page 29: ...re zones setpoints vary and you program a 100 degrees Standby each zone s Standby temperature will be 100 degrees lower than its setpoint Press Service icon to enter Service Functions You will see either S 1 standby is On or S 0 standby is Off Press the Tank icon to activate de activate Standby If desired you may set the Standby temperature by scrolling up or down to desired temperature When progr...

Page 30: ...esents the over temperature point Setting the Tolerance range for example if the temperature setpoint is 200 degrees and the Toler ance setpoint is 10 degrees then the high alarm overtemp equals 210 degrees and the low alarm ready temp equals 190 degrees x 2 or Turning Sequential Startup ON OFF The Sequential Startup feature programs the order in which the temperature zones will come on at startup...

Page 31: ...ll return to the ASU s actual temperature x 4 or To Set Ready Delay When the system is ready all temperature zones are within tolerance a ready delay may be pro grammed to delay the system s ready output signal Press the Service icon five times to set a Ready Delay You will see d 1 to indicate you are in Ready Delay programming mode Press the Tank icon to display the Ready Delay To change a Ready ...

Page 32: ...amming mode Press the Tank icon to see the programmed Access Code For example 999 To Change Access Code De activate Keypad Locking To change the Access Code scroll up or down to the desired numeric value no Access Code Access code is de activated no Keypad Locking 1 999 possible Access Code values When programming is complete wait a few seconds and the controller will return to the ASU s actual te...

Page 33: ...tolerance window Set your Tank setpoint as described earlier in this chapter Push and hold the Tank icon While holding press the 1 Hose icon Release Push and hold the Tank icon again While holding press the 1 Head icon Release The manually programmed setpoint has now been pasted in to all turned on hose and head zones When programming is complete wait a few seconds and the controller will return t...

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Page 35: ...placed monthly To replace the output filter 1 Follow instructions Purging the Filter Manifold of Adhesive and Pressure page 6 2 2 Unscrew and remove the filter nut 15 8 mm or 5 8 nut 3 With pliers pull the filter basket out 4 Replace the o ring on the filter nut Apply o ring lubricant PN N07588 to the new o ring 5 Replace the filter basket 6 Apply anti seize to the threads of the filter nut and re...

Page 36: ...nifold before changing the output filter or before remov ing any of the hoses or applicators from their manifold port Refer to the illustration on page 6 1 while following these instructions 1 The system should be at operating temperature Turn the pump motor OFF 2 With a hex key screwdriver allen wrench slowly loosen the purge screw do not remove it Allow the adhesive and pressure to escape All th...

Page 37: ...with any remaining adhesive 5 For Piston Pumps Slowly turn the air pressure regulator clockwise For Gear Pumps Slowly turn the pressure relief control valve clockwise 6 Pump about half of the fluid into the container 7 For Piston Pumps Turn the regulator counter clockwise For Gear Pumps Turn the motor OFF 8 Remove the output filter and replace the basket Install a new o ring on the filter nut lubr...

Page 38: ...afely discharge any electrostatic buildup on your body 2 Handle a PCB by its edges only Don t grip a PCB across its surface 3 When removed from the ASU each PCB must be individually packaged inside a metallized static drain envelope Do not place the removed PCB on a table counter etc until it has first been placed in or on a static drain envelope 4 When handing a PCB to another person touch the ha...

Page 39: ...L Ready Dip switches not used 5 4 3 2 1 X3 F1 X4 1 10 F2 F3 F4 F5 F6 F7 F8 F10 F12 F11 F9 F13 X8 X11 LED1 5v OK LED2 12v OK LED3 LED4 Hopper LED5 LED6 LED7 X1 L N HOSE1 HEAD1 HOPPER HOSE2 hEAD2 HOSE1 HEAD1 HOSE2 HEAD2 HOPPER 1 1 1 No Com NC X9 X10 Transformer Connect to Hopper Heater Connect to RTDs 1 2 Hopper 3 4 Hose 1 5 6 Head 1 7 8 Hose 2 9 10 Head 2 Relay Relay Connect to Keypad at J1 Voltage...

Page 40: ...ermostat causes a circuit breaker to open and power to the hopper and all hoses and heads will be cut off The overtemp thermostat re sets when the hopper temperature falls below 204 C 400 F To re set turn the main power switch OFF then ON again Location of Printed Circuit Boards and Overtemp Thermostat Overtemp Thermostat Control PC Board PCB Board Sensor Heater Overtemp Thermostat ...

Page 41: ...0 164 356 180 168 374 190 172 392 200 176 410 210 180 428 220 183 Hose Length Resistance in Ohms Meters Feet 120V 240V 1 2 4 102 125 400 490 1 8 6 63 77 291 355 2 4 8 50 61 204 249 3 10 39 48 155 189 3 7 12 31 37 125 153 4 9 16 23 6 29 98 120 7 3 24 N A 61 75 Nominal Hose Heater Resistance for DynaFlex Hoses Watts Resistance in Ohms 120V 240V 200 72 288 270 53 213 350 41 165 500 29 115 700 N A 82 ...

Page 42: ...cator problems can be isolated by electrically connecting the applicator and hose to an alternate socket on the ASU If the malfunction goes with the applicator and hose the problem will usually be in the applicator or hose that was moved If the malfunction does not move with the applicator and hose the problem is probably in the ASU Problem Possible Cause Solution 1 Main Power switch OFF 2 PCB ino...

Page 43: ...opper heater element is inoperative 3 Disconnection in hopper heater circuit 4 Inoperative PCB 1 Check hopper sensor 2 Replace hopper sensor if resist ance does not comply with resist ance table 3 Replace PCB 1 Restore connection 2 Replace sensor if resistance does not comply with resistance table 1 Replace sensor if resistance does not comply with resistance table 2 Check and eliminate short circ...

Page 44: ...e or Head triac on PCB corresponding PCB LED is OFF 2 Inoperative Hose or Head temperature sensor corresponding PCB LED is ON 1 Replace PCB 1 Check plug connections 2 Insert new fuse s If fuse blows again check for a short circuit in heater 3 Check connectors X8 and X11 and restore connection 4 Check resistance and compare to resistance table a For head if heater cartridge is inoperative replace h...

Page 45: ...n nection between ASU and Hose or between Hose and Head 3 Inoperative PCB 1 Connect Hose or Head if need ed If not needed ignore display 2 Check plug connection 3 Make proper connection 4 Check resistance and compare to resistance table a For head if sensor is inoperative replace sensor b For hose if sensor is inoperative replace hose 1 Check resistance and compare to resistance table a For head i...

Page 46: ... the setting of this valve loosen the lock nut and turn the adjustment screw clockwise to increase pressure or counterclockwise to decrease pressure The relief valve is factory set at 27 bar 400 psi for gear pumps and 68 bar 1000 psi for piston pumps Operation of the Adjustable Adhesive Pressure Relief Valve Normally Closed Unrelieved In the drawing below the valve is closed Open Relieved In this ...

Page 47: ... is applied to the valve terminals Replace valve if defective 3 Inspect the system for improper connections loose tubing or fit tings or kinked tubing Repair or replace tubing or fittings as necessary 4 Air valve cannot pass air until hopper has reached setpoint window Wait until this has occurred Check also the programming of the ready time delay The default for this is 0 5 Remove air valve from ...

Page 48: ...Verify that piston diameter is correct 19 63mm to19 66mm 0 773 to 0 774 and that piston is tightly assembled to end of shaft 6 Inspect system for open filter drain disconnected or ruptured hose or disconnected head Repair as necessary 1 Clean inlet check valve This may be possible without removing the pump by cleaning debris through the pump inlet hole at bottom of hopper Problem Possible Cause Pu...

Page 49: ... check valve 1 Remove and inspect output filter Clean or replace as necessary See Chapter 6 Preventive Maintenance for procedure 2 Verify that system components are at proper temperature and that selected adhesive is correct for your application 3 Inspect hose for kinks internal plugs of debris or char degraded adhesive Clean or replace hoses as required 4 Inspect heads for plugged nozzles proper ...

Page 50: ...are tightly assembled to the pump mounting block thru the base plate with the proper hi collar washer 2 Inspect the three o rings and replace if worn or damaged Be sure there are no burrs or other sharp edges in the o ring grooves or on installation tools that could damage a new seal 3 Remove pump and inspect bottom of hopper Repair or replace hopper as necessary Problem Possible Cause Adhesive Le...

Page 51: ...essary 3 Check to see if ASU temperature control is operating If not check for presence of incoming supply voltage 4 Wait until temperature scale F C light is steady ON not flashing 1 Add adhesive to hopper 2 Check motor wiring to schematic 1 Remove and inspect filter basket and hopper screen 2 Verify that system components are at appropriate temperatures and that the selected adhesive is correct ...

Page 52: ... If it is significantly less the pressure relief valve should be replaced 1 Remove seal and bearing from pump Verify that all components are correctly positioned 2 Remove seal from pump inspect it and replace it if worn or damaged Be sure there are no burrs or other sharp edges on pump shaft or on installation tools that could damage a new seal 1 Remove seal from pump inspect it and replace it if ...

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Page 54: ... the screw that attaches to the heat shield 4 Remove the two screws that attach the back panel to the hopper cover 5 Lift the hopper cover up and out of its slots in the base Chapter 8 DISASSEMBLY RE ASSEMBLY PROCEDURES Disassembly Procedures Note Re read Chapter 1 Safety Precautions before performing any disassembly procedures All dissassembly procedures must be performed by qualified trained tec...

Page 55: ... cover screw 2 Lift the access cover out of its slots in the base Overtemp Thermostat Replacement 1 Remove the two screws and slip the termi nals and the hopper ground wire off of the thermostat 2 Remove the thermostat from the base of the hopper 3 Install new thermostat with two secrews and re install the terminals and hopper ground wire Lid Lid base Lid seal Overtemp Thermostat Sensor RTD Sensor...

Page 56: ...t them to new switch b Fuse Replacement Note Use fuses as specified on page 7 2 i Fuses on PC Board see also detailed illustration on page 7 2 sizes and locations of fuses Note on PCB fuses each temperature zone is fused with two fuses either one of which can blow causing the zone to not heat c Diode Replacement The diode slides onto a screw on the panel divider Tighten down the two screws Note on...

Page 57: ...ctrical connections to the board 3 Remove the two mounting bracket screws 4 Lift the old pcb and mounting bracket from the ASU Note Do not attempt to separate the pcb from its mounting bracket It is all one assembly 5 Place the new pcb and mounting bracket in the ASU 6 Re install the two mounting bracket screws 7 Re install the ground spade on mounting bracket 8 Re install electrical connectors on...

Page 58: ...32 4 ft lb A Piston Pump Rebuild Kit is available Disconnect air line from sole noid at the quick disconnect fitting Remove screws to release piston pump from adapter Remove two screws to release filter manifold Filter manifold O rings Piston Pump Loosen set screw Permanent retaining screw Adhesive drains from below manifold PUMP DISASSEMBLY WARNINGS HOT SURFACE If the pump is not operable but the...

Page 59: ... the pump adapter plate this is the seal located between the adapter plate and the hopper Reference the pump exploded view illustra tion in Chapter 10 for your specific pump 3 Install the new seal d Gear Pump Shaft Seal Replacement Remove the shaft key and the four socket head cap screws holding the seal retainer plate The seal 069X061 is located between the retainer plate and the front plate asse...

Page 60: ...ead sealant is not necessary with these parts but the o ring seals should be clean and lubricated Tighten straight threaded parts and fittings until their shoulders are firmly seated Excessive torque may damage straight threaded parts and the use of power wrenches is not recommended CAUTION HOT MELT RESIDUE must be cleaned from parts before they are re assembled particularly from threaded parts As...

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Page 62: ...ston Pump PN 105072 120v or 105073 240v The ASU is available with a constant pressure air operated piston pump It provides smooth output pressure and insures a high pressure adhesive output from a low pressure compressed air input A piston pump is superior for intermittent applications which require no volumetric control Piston Pump Repair Kit PN 105328 The Piston Pump Repair Kit contains the foll...

Page 63: ...riage bolts that al low for one wrench assembly Assembly instructions enclosed Gear Pumps For higher tolerances and precision a choice of gear pumps is available for the Dynamini Gear pumps give better service for continuous applications or applications which require more control over the volume of adhesive pumped Gear pumps available are PN 109908 0 55cc rev single standard accuracy cast iron Gea...

Page 64: ...er Basket 40 mesh 420 micron optional 2 101247 Filter Basket 100 mesh 149 micron 2 103041 Hopper Filter 1 Misc 069X058 O ring 028 filter plug 1 N00181 O ring 014 outlet filter manifold 3 N00188 O ring 022 1 N00191 O ring 027 1 069X270 O ring 024 1 N00196 O ring 111 for optional pressure gauge 1 L15653 Kit Flushing Fluid 1 gallon 1 N07588 O ring Lubricant 2 N02937 Thread Sealant 1 4 oz 1 102843 Hop...

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Page 66: ...iodically inspected and replaced if worn or broken Failure to do this can affect equipment s operation and can result in personal injury Chapter Format This chapter contains the component illustrations exploded view drawings for each assembly of the DYNAMINI ASU These drawings are useful for finding part numbers as well as for use when maintaining or repairing the unit ...

Page 67: ...oard Heat Sink Assembly 1 111660 Receptacle And Wiring Harness 240V 2 111678 Receptacle And Wiring Harness 120V 2 108297 M8 10 x 20mm Hex Flange Screw 2 110745 Ground Lug 2 108745 Screw Ground spade 2 105113 M4 X 8mm SHC Screw 18 111677 Ground spade assm 1 106157 Lock Washer Int Tooth 10 111363 Control Panel of 111669 front panel assy 4 107391 Hex Nut 7 108566 Fuse PCB 6 3 amp 10 102767 Fuse 1 amp...

Page 68: ...04 DYNAMINI ASU Manual 20 25 Component Illustrations BOM s Page 10 3 Revised 12 04 Component Illustration DYNAMINI Electrical Panel Assembly 1 2 3 4 7 9 10 11 12 13 14 15 8 19 11 21 11 20 11 16 6 5 17 18 13 ...

Page 69: ... 109953 Pump Shaft Pump Shaft Old 105070 Assembly 1 NPN Gasket Air Motor Cap 1 L16534 Piston Pump Shaft 1 N06918 Belleville Washer 1 4 1 N01739 1 4 20 x 50 HHC Screw 1 072X254 Solenoid Nipple 1 030B108 Breathing Vent 1 104479 Solenoid 120v Part Of 105072 1 104101 Solenoid 240v Part Of 105073 O ring 011 4 N06913 O ring 118 1 NPN Seal Rod Wiper 625 Viton 1 072X098 Street Elbow 1 8 NPT 1 N06436 Elbow...

Page 70: ...ue to 90 in lbs 10nm 8 107011 Outlet Check Valve Service Assembly available as an assembly only 1 N07121 O ring 111 1 107010 Inlet Check Valve Assembly available as an assembly only 1 N00187 O ring 020 1 Fittings For Coalescing Air Filter 1 N07677 TFE Tubing 250 Diameter 2 5 100380 Filter Assembly 1 N06430 Brass Male Connect Fitting 1 105113 M4 x 8 SHC Screw 2 101888 Air Block 1 N01067 Brass Nippl...

Page 71: ...Shown 1 102245 Heat Shield 1 105113 M4 x 8mm SHC Screw key pad panel 2 102239 Base DYNAMINI 1 102247 Pump and Electrical Cover 1 102911 Access Cover 1 105278 M4 x 6mm Flat Head Screw 4 106157 Lock Washer M4 Int Tooth 2 105164 Washer 8 Flat 4 102843 Hopper Lid Seal 1 102614 Cover Hose Single Filter 1 105113 M4 x 8mm SHC Screw 6 102246 Panel Mount 1 103289 Lid Assembly available as an assembly only ...

Page 72: ...c 2004 DYNAMINI ASU Manual 20 25 Component Illustrations BOM s Page 10 7 Revised 12 04 Component Illustration DYNAMINI Cabinet Assembly 18 1 2 3 4 5 6 8 9 12 17 16 13 11 10 14 15 7 11 14 14 ...

Page 73: ...239 Base 1 105168 M6 x 16mm Screw Hex Hd 4 078C009 M6 Washer 4 104570 M8 x 150mm Stud 2 N00688 Flat Washer 4 L00006 Spacer used w alum Block for Piston Pump 1 111810 Motor 1 4 HP AC 100 120v 1 111811 Motor 1 4 HP AC 240v 1 L00475 Spacer 4 105126 M8 Lock Nut 4 105061 M8 x 50 Stud 4 N00697 Lock Washer 4 069X270 O ring 024 1 N00188 O ring 022 1 105135 Ceramic Spacer 4 104530 Aluminum Spacer 1 100475 ...

Page 74: ...anual 20 25 Component Illustrations BOM s Page 10 9 Revised 12 04 Component Illustration DYNAMINI Drive Section 1 2 3 4 5 6 7 8 9 10 11 12 Piston Pump Option 13 1 14 16 15 12 17 18 19 20 31 30 28 27 26 25 24 23 22 21 16 29 ...

Page 75: ... Relief Valve 1 105110 M8 x 55 SHC Screw 2 N00181 O ring 014 3 101624 BSP Hose Fitting x 6 JIC 2 102236 Manifold Output Filter 1 101625 1 4 18 BSP Plug 1 101247 Filter Basket 100 mesh 149 micron 1 101246 Filter Basket 40 mesh 420 micron option 1 069X058 O ring 028 1 006C024 Filter Nut 1 N00754 Flush Plug 3 101175 Pressure Gauge Assembly Option 1 101174 Pressure Gauge option 1 N00104 Fitting Hex Ni...

Page 76: ... 25 Component Illustrations BOM s Page 10 11 Revise1 05 Component Illustration DYNAMINI Filter Melt Section 22 23 24 25 26 20 19 18 16 15 14 2 13 1 3 4 12 14 17 5 11 10 Pressure Gauge Assembly Option or or 25 27 8 9 6 7 21 24 21 14 ...

Page 77: ...Woodruff 1 101626 M5 x 12 SHC Screw 4 069X160 Seal Retainer Bearing Housing 1 069X061 Lip Seal 1 018X041 Bearing Sleeve 2 100866 100867 Front Plate Assembly 1 012D080 012D078 Driven Gear Shaft 1 018X031 Ball 1 8 Diameter See illustration for quantity 2 4 012C020 012C019 Drive Gear 2 069X064 Pump Seal 2 078F017 Shaft Retaining Ring 4 018X041 Bearing Sleeve Rear Plate 2 100865 Rear Plate Assembly 1 ...

Page 78: ...ed 1 98 Component Illustration 1 54 cc Rev Single Gear Pump Assembly 100860 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 10 11 16 9 17 Pump 100860 has one bearing in this Shaft Pump 100861 has two bearing in this shaft Pump 100861 has two bearing in this Shaft Pump 100860 has one bearing in this shaft ...

Page 79: ...x 12 SHC Screw 4 069X160 Seal Retainer Bearing Housing 1 069X061 Lip Seal 1 018X041 Bearing Sleeve 2 100868 Front Plate Assembly 1 012D073 Driven Gear Shaft 1 018X031 Ball 1 8 Diameter 4 012C018 Drive Gear 4 5 cc rev 2 069X064 Pump Seal 2 078F017 Shaft Retaining Ring 4 018X041 Bearing Sleeve Rear Plate 2 100865 Rear Plate Assembly 1 100908 M4 x 25 SHC Screw 2 104158 M10 Flange Nut 4 104073 M10 1 5...

Page 80: ...t Illustrations BOM s Page 10 15 Rev C Eng JW Revised 12 97 c 2004 DYNAMINI ASU Manual 20 25 Component Illustration 4 50 cc Rev Single Gear Pump Assembly 100862 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 10 11 16 9 17 ...

Page 81: ...l retainer Bearing Housing 1 069X061 Lip Seal 1 018X041 Bearing Sleeve 2 100867 Front Plate Assembly 1 012D087 Driven Gear Shaft 1 018X031 Ball 1 8 Dia 5 012C019 Drive Gear 3 2 cc Rev 4 069X064 O ring 041 3 078F017 Shaft Retaining Ring 4 018X041 Bearing Sleeve rear Plate 2 100865 Rear Plate Assembly 1 101691 M4 x 40 SHCS 2 104158 M10 Flange Nut 4 100870 Middle Plate 1 N00198 O ring 113 2 107749 M1...

Page 82: ...DYNAMINI ASU Manual 20 25 Component Illustrations BOM s Page 10 17 Revised 8 00 Component Illustration 3 2 cc Rev Dual Gear Pump Assembly 100864 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 10 11 10 10 11 16 18 17 9 19 ...

Page 83: ...ng 1 2 4 078I001 Key Woodruf 404 1 069X061 Shaft Seal 1 069X064 O ring 041 2 100908 M4 0 7 x 25mm SHC Screw 2 101626 M5 0 8 x 12mm SHC Screw 4 109685 Pump Body10cc Rev 1 109686 Rear Bearing Plate 10cc Rev 1 109689 Gear 10cc Rev 2 109687 Drive Shaft 10cc 20cc 1 109688 Driven shaft 10cc 20cc 1 069X160 Shaft seal retainer 1 001U002 Dow Corning 112 Lubricant Not Shown 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2...

Page 84: ...ng 1 2 4 078I001 Key Woodruf 404 1 069X061 Shaft Seal 1 069X064 O ring 041 2 100908 M4 0 7 x 25mm SHC Screw 2 101626 M5 0 8 x 12mm SHC Screw 4 109906 Plate Front 55cc Rev 1 100865 Rear Bearing Plate 55cc Rev 1 109907 Gear 55cc Rev 2 012D079 Drive Shaft 1 5cc Dual 1 012D080 Driven shaft 1 5 cc Dual 1 069X160 Shaft seal retainer 1 001U002 Dow Corning 112 Lubricant Not Shown 1 2 3 4 5 6 7 8 9 10 11 1...

Page 85: ...ring 1 8 Dia 6 078F017 Snap ring 1 2 4 078I001 Key Woodruf 404 1 069X061 Shaft Seal 1 069X064 O ring 041 2 101692 M4 0 7 x 35mm SHC Screw 2 101626 M5 0 8 x 12mm SHC Screw 4 109906 Plate Front 55cc Rev 1 100865 Rear Bearing Plate 55cc Rev 1 109905 Plate Middle Gear 0 55 Rev 1 N00198 O ring 113 2 109907 Gear 55cc Rev 4 012D083 Drive Shaft 1 5 cc Dual 1 012D082 Driven Shaft 1 5 cc Dual 1 069X160 Shaf...

Page 86: ...ITW Dynatec c 2004 DYNAMINI ASU Manual 20 25 Page 11 1 Revised 1 05 Chapter 11 SYSTEM SCHEMATICS ENGINEERING DRAWINGS ...

Page 87: ...Page 11 2 Revised 1 05 ITW Dynatec c 2004 DYNAMINI ASU Manual 20 25 HOSE SCHEMATIC PN 101082 REV E ASU to Applicator Dynacontrol ...

Page 88: ...ASU Manual 20 25 Page 11 3 Revised 1 05 HEAD SCHEMATIC PN 103117 REV B Notes 1 ALL WIRE MIL W 22759 10 OR 12 MINIMUM 600 VOLTS 260 DEG C 2 SOLENOID S VOLTAGE AND TIMING METHOD DEPENDS ON APPLICATION 3 RTD WILL BE PLATINUM 100 OHM ...

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