ITT Bornemann SLH-4G Operating Instructions Manual Download Page 9

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Term

Meaning

Quench medium

Medium used for quenching mechanical seals or shaft seals.

SIP

Sterilisation In Place.

Sealing

Sealing system in which the pressure of the barrier fluid is higher than the pressure of the

pumped medium. The seal is lubricated by the barrier fluid.

The pumped medium absorbs barrier fluid. The pumped medium has no contact with the

atmosphere.

Barrier fluid

Medium used for sealing the mechanical seals.

Flushing medium

Medium used for flushing pumps, sealing chamber and sliding surfaces.

About this manual

Type SLH-4G, SLHS-4G

01/2016 JPB Rev. 5

Summary of Contents for Bornemann SLH-4G

Page 1: ...of the original operating instructions ITT Bornemann GmbH Postfach 1162 D 31676 Obernkirchen Telephone 49 5724 390 0 Fax 49 5724 390 290 email info bornemann itt com Internet www bornemann com Operati...

Page 2: ...02 2013 Rev0 JPB 5 en_GB ITT Bornemann GmbH 2013 Type SLH 4G SLHS 4G 2 01 2016 JPB Rev 5...

Page 3: ...20 3 5 CIP SIP cleaning Cleaning Sterilisation in Place 20 4 Transport and storage 21 4 1 Transportation 21 4 1 1 Unpacking and checking the condition of contents 21 4 1 2 Lifting 21 4 2 Preservation...

Page 4: ...tension free 45 5 8 Electrical connection 45 5 8 1 Earth the pump 45 5 8 2 Connect the motor 45 5 8 3 Checking the direction of rotation 46 5 8 4 Connecting the instrumentation 46 6 Operation 47 6 1...

Page 5: ...68 7 6 Lubrication points 68 7 7 Lubricant 69 7 7 1 Gear oil temperature of the medium to be pumped 10 300 C 69 7 8 Lubricant amounts 69 7 9 Preservative agents 70 7 10 Cleaning fluid 70 8 Fault findi...

Page 6: ...gulations and standards n have specialist electrical engineering knowledge n read observe and adhere to this manual and the additional docu ments supplied in particular the safety and warning informat...

Page 7: ...c individual instructions Such warning information is embedded in the corresponding instruction in order to improve readability while carrying out the task The signal words described above are used Ex...

Page 8: ...ry operating system Equipment for pump operation Inert gas A gas which is chemically extremely sluggish in reaction and displaces oxygen Render inert Addition of inert gas e g nitrogen in order to dis...

Page 9: ...igher than the pressure of the pumped medium The seal is lubricated by the barrier fluid The pumped medium absorbs barrier fluid The pumped medium has no contact with the atmosphere Barrier fluid Medi...

Page 10: ...safety and risk aware manner under observance of this manual n Any other use must be agreed with the ITT Bornemann GmbH n Observe the operational limits of the pump in relation to temperature pres sur...

Page 11: ...ual risks that cannot be avoided by design throughout the entire service life of the pump system may include n Risk of death n Danger of injury n Environmental hazards n Material damage to the pump n...

Page 12: ...nd filling the pump n Install commission operate fill and maintain the pump professionally n Only use the pump if it is in a technically optimal condition and ensure it is operated in accordance with...

Page 13: ...hecking of pressure containers and the electrical systems in accordance with the local regulations and directives n Make personal protective equipment available such as Protective helmet goggles safet...

Page 14: ...n again n Reinstall the safety equipment in accordance with the regulations on comple tion of all work on the pump n Treat all cuts or burns which could lead to infection Contact a doctor in the event...

Page 15: ...Wear suitable personal protective equipment Observe all of the protective measures relevant to radioactivity n Use the appropriate measuring equipment in order to measure the natural radioactivity n I...

Page 16: ...ing Fig 1 Type plate example No Description No Description 1 Viscosity 7 Type 2 Pump capacity 8 Speed 3 Order number 9 Max inlet pressure 4 Serial number 10 Year of manufacture 5 Differential pressure...

Page 17: ...cline mm 3 2 Structure The structure of the pump is shown here as an example only The dimensional drawing is the decisive source concerning the arrange ment of the inlet and outlet nozzles and the dim...

Page 18: ...e pump without base plate example No Description No Description 1 Inlet nozzle 4 Bearing casing 2 Pump casing 5 Gearing casing 3 Outlet nozzle 6 Drive shaft Structure and function Type SLH 4G SLHS 4G...

Page 19: ...ing casing 3 3 Shaft seals Only one of the following shaft seals can be used 3 3 1 Slide ring seal Mechanical seals have function related leakage n Single action slide rings seal pump data sheet manuf...

Page 20: ...umentation n Dual action slide rings seal with quench or sealing system pump data sheet manufacturer s documentation 3 4 Auxiliary operating systems For installation and function of the auxiliary oper...

Page 21: ...3 Dispose of packaging materials in accordance with locally applicable regu lations 4 1 2 Lifting DANGER Death or crushing of limbs due to falling transported equip ment Never stand under suspended l...

Page 22: ...pump 1 Select the lifting equipment in accordance with the total weight to be trans ported dimensional drawings 2 Fasten the lifting equipment per the preceding figures in accordance with the marking...

Page 23: ...mum 3 years NOTICE Material damage due to incorrect storage Ensure proper preservation in order to avoid corrosion damage 1 If present Remove plastic cover on inlet and outlet sides 2 Lubricate all vi...

Page 24: ...into oper ation 4 3 Storage For storage periods longer than 3 months Observe measures for long term preservation Chapter 4 2 2 For storage periods longer than 3 months maximum 3 years on page 23 NOTI...

Page 25: ...h or operate the pump with a cleaning agent 4 Dispose of the cleaning agent in accordance with locally applicable regula tions 5 Check all external elastomers O rings shaft seals for form elasticity a...

Page 26: ...the electrical and electronic systems Make personal safety equipment available Observe statutory or other safety and accident prevention regu lations NOTICE Property damage due to contamination Only r...

Page 27: ...th a transition fit as standard NOTICE Property damage due to installation errors Do not tilt half couplings when sliding on Make sure that pump and motor components are not subjected to shocks or imp...

Page 28: ...pling halves dimensioned drawing 4 Compensate the motor shaft end using suitable shims on the motor to the height of the pump shaft end 5 Screw in the motor screws do not yet tighten Chapter 5 5 Align...

Page 29: ...forces can be absorbed n the stability of the pump system is ensured 5 3 Positioning the pump unit on the foundation For installation on a concrete foundation please consult with ITT Bornemann GmbH T...

Page 30: ...to the left and right of each foundation bolt 1 respectively n If the distance from the anchor holes is greater than 750 mm locate additional steel fixtures 3 centrally on either side of the base plat...

Page 31: ...n relation to each other 5 3 3 Securing the pump unit 1 Cast the anchor holes using a casting mortar n Filling with casting mortar improves the cushioning characteristics 2 Once the casting mortar has...

Page 32: ...in longitudinal and transverse direction n Repeat the process until the base plate is correctly aligned 5 5 Aligning the pump unit In order to determine the correct alignment tolerances it is neces s...

Page 33: ...ions manufacturer s data 4 Determine the lowest value from the ascertained alignment tolerances pump coupling motor and apply this in order to align the coupling 5 5 2 Pump alignment tolerances Fig 10...

Page 34: ...mm 0 25 mm 0 23 mm 0 21 mm 0 19 mm 0 18 mm 0 16 mm SLH 4G 40xx 0 36 mm 0 31 mm 0 28 mm 0 26 mm 0 24 mm 0 22 mm 0 20 mm 0 19 mm Fig 12 Radial offset Size DSperm 750 min 1 1000 min 1 1200 min 1 1450 mi...

Page 35: ...ak height changes under the influence of the operating temperature according to the following figures As soon as the pump system has reached the operating temperature following start up it is nec essa...

Page 36: ...g 13 Peak height change No Size 1 SLH 80 SLH 4G 10xx 2 SLH 4G 20xx 3 SLH 125 4 SLH 4G 30xx 5 SLH 4G 40xx 6 SLH 180 Peak height change Installation and connection Type SLH 4G SLHS 4G 36 01 2016 JPB Rev...

Page 37: ...he coupling on two levels each offset 90 2 Check the gap to the outer diameter with a straight edge 1 n Place straight edge over both coupling halves n In case of a gap to the outer diameter align the...

Page 38: ...with a dial gauge n Carry out measurement as shown n In the event of an angular offset align the motor Chapter 5 5 5 Aligning the motor on page 38 6 Check the coupling alignment again and correct the...

Page 39: ...o excessively high forces and torques of the piping on the pump Do not exceed permissible values dimensional drawings If available Observe manufacturer s instructions for the auxil iary operating syst...

Page 40: ...each pump by running the pipes symmetrically n Use identical cross sections and line lengths from the common supply line to the pumps 3 Ensure that no cavitation can occur 4 Account for thermal expan...

Page 41: ...ning after maintenance work etc All 1 Ongoing operation 10xx 2 5 20xx 2 5 30xx 2 5 40xx 4 6 50xx 4 6 60xx 4 6 NOTICE Pump damage due to unsuitable filter The use of an unsuitable filter can affect the...

Page 42: ...residue from pump and system 1 Lay inlet and outlet lines as well as auxiliary pipes such that there is suffi cient space to install remove the pump 2 For pumps with axial supports n Provide straight...

Page 43: ...ons When using hoses make sure that the following requirements are met n Hose is suitable for the conveyed medium and pressure n hose in the inlet line is suitable for suction operation n heed minimum...

Page 44: ...emove the transport locks from the pump 2 Install inlet line 3 Ensure that the flange seals do not protrude 4 Attach connection for filling the pump When doing so ensure that the con nection sizes acc...

Page 45: ...e carried out on the electrical systems by a qualified electrician Prior to switching on the electrical system Earth pump system Earth the pump system to the designated earthing terminals prior to sta...

Page 46: ...rotating parts NOTICE Property damage due to dry ruining and incorrect direction of rotation Disconnect the motor from the pump 1 Switch the motor on and immediately switch it off again 2 Check that t...

Page 47: ...erforming initial commissioning WARNING Risk of injury due to unprofessional work Only allow work to be carried out by technical specialists who have the required knowledge and practical experience to...

Page 48: ...bricating oil Chapter 7 3 2 Lubrication on page 64 6 1 5 Preparing auxiliary operating systems if present WARNING Risk of injury due to the use of third party systems Use only ITT Bornemann GmbH appro...

Page 49: ...n Required parameters system documentation pump data sheet dimensional drawing n Temperature difference between heating medium and conveyed medium less than 50 C n Switch on pump heating at least 2 h...

Page 50: ...area 2 Connect the gas measuring device to the end of the previously selected bleed line 3 Activate gas measurement 4 Open the valve on the selected bleed line bleed valve 5 Connect inert gas to suita...

Page 51: ...cisely to the pump n Turning direction of the motor checked n All connections leak tight and tension free n All safety devices installed and checked for functionality n Pump correctly prepared inertis...

Page 52: ...he media being pumped within the specified range Pump data sheet NOTICE Property damage due to incorrect alignment As soon as the pump system has reached the operating tempera ture following start up...

Page 53: ...he outlet side Severe loading of the pump due to liquid sludge with throttling on the outlet side Never operate the pump against a closed or partially closed valve in the outlet line Never throttle th...

Page 54: ...pump capacity Regularly check the filter for soiling Maintain the viscosity of the media being pumped within the specified range Pump data sheet NOTICE Property damage due to dry running Ensure that...

Page 55: ...ng n The conveyed medium must not solidify 5 Open drain screw until pump is depressurised 6 Screw in and tighten drain screw 7 Clean sterilise the pump if necessary Chapter 6 3 Cleaning sterilizing th...

Page 56: ...Property damage resulting from pump jamming Warm up pump whilst stationary 1 Switch pipeline system to CIP medium 2 Start the pump Chapter 6 2 2 Switching on on page 53 3 If the pump is cold n Stop t...

Page 57: ...rk switch off the motor and safeguard against being switched on again Prior to all assembly and maintenance work safeguard the pump against pressure charging WARNING Risk of injury and poisoning due t...

Page 58: ...mp 6 4 1 Measures in accordance with the conveyed medium Conveyed media behaviour Duration of operating interruption dependent on process short long sludge solids n Emptying the pump n Rinsing the pum...

Page 59: ...deposits of iron oxide compounds may form which are self igniting at high temperatures and or with flying sparks With open systems keep self igniting material as far away as possible and dispose of c...

Page 60: ...ems Make personal safety equipment available Observe statutory or other safety and accident prevention regu lations n Use original parts or parts approved by ITT Bornemann GmbH exclusively n Spare par...

Page 61: ...e barrier fluid n all warning and information signs fitted and legible 2 Ensure for trouble free operation n no dry run n tightness n no cavitation n valves open on inlet side n valves open on outlet...

Page 62: ...r for gas leaks using an appropriate gas detection device fixed installation or mobile gas detection device Do not work on the system alone or without regularly reporting back For applications with na...

Page 63: ...ounting the drops Consult manufacturer specify leakage site and intensity Replace slide rings consult the manu facturer Shaft seal rings Specialist per sonnel n Check for leakage n In the event of sev...

Page 64: ...necessary 1 Manufacturer s specifications pump system operating instructions 2 Includes bearings and gears 7 3 2 Lubrication Heed order based documentation system documentation If in doubt the lubrica...

Page 65: ...the event that the pump is opened by the customer during the warranty period DANGER Mortal danger due to electric shock Only allow work to be carried out on the electrical systems by a qualified elec...

Page 66: ...p by its bearing case or gear case Ensure that the pump unit is not overly tensioned when it is lifted Ensure that the lifting tackle cannot damage pipelines or units when lifting possibly use a lifti...

Page 67: ...media n Return complete pump not disas sembled to ITT Bornemann GmbH n Specify the following details Reason for repair Operating conditions With warranty claim via ITT Bornemann GmbH n Rinse pump and...

Page 68: ...is required for ordering spare parts Chapter 3 1 1 Type plate on page 16 n brief designation of the pump n order number n machine number serial number n item number of the part spare parts list or TA...

Page 69: ...s are suitable for use in the foodstuffs and pharmaceuticals sectors Lubricant transmission oil Manufacturer Transmission oil Finke Lubriplate SFGO Ultra ISO VG 100 Fuchs BEL RAY NO TOX SYNTH GEAR OIL...

Page 70: ...fluid The specified cleaning agents are only suitable for external cleaning Cleaning agents for the interior are available on request Area of application Cleaning fluid Other Cleaning solvent wax rem...

Page 71: ...lling and bleeding on page 50 X X X Speed too low n Increase speed with speed regulator X X X Delivery inlet line pump or filter blocked or encrusted n Clean delivery inlet line pump or filter n Check...

Page 72: ...p up oil Chapter 7 3 2 Lubrication on page 64 X Insufficient oil in bearing casing n Top up oil Chapter 7 3 2 Lubrication on page 64 X X Pipelines too tight n Check pipework n Connect pipelines so tha...

Page 73: ...el Measurements carried out as per DIN 45635 Part 1 The emission values have been determined under reproducible conditions in accordance with DIN 45635 Part 24 The measurement is based on a single scr...

Page 74: ...r handling of the device are not necessary n The device has been fully emptied and thoroughly cleaned inside and out prior to dispatch The following media was previously conveyed by the pump _________...

Page 75: ...the following EC directives insofar as the prerequisites for commissioning stated in the engineering document in particular in the operating instructions are fulfilled n Machinery Directive 2006 42 E...

Page 76: ...3 7 1 7 3 Applied harmonised standards n EN 349 1993 A1 2008 n EN 953 1997 A1 2009 n EN 13732 1 2008 n EN 1672 2 2005 A1 2009 n EN 13951 2012 n EN 12162 2001 A1 2009 n EN ISO 12100 2010 n EN 809 1998...

Page 77: ...Head of Engineering Head of Sales Appendix Type SLH 4G SLHS 4G 77 01 2016 JPB Rev 5...

Page 78: ...www bornemann com...

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