ITC DOSTEC-AC Original Manual Download

Page: 56 / 60

PROBLEM

DISPLAY IS OFF

AL-2 TEMPERATURE

ALARM

AL-3 OVERLOAD

ALARM

AL-1 ALARM

OVERVOLTAGE

SHORTCIRCUIT

PHASE FAILURE

MOTOR RUNS BUT

PUMP DOES NOT

INJECT OR

INJECTION IS

INFERIOR THAN

NOMINAL ONE

LEAKAGE THROUGH

INFERIOR CYLINDER

HOLE

OIL LEAKAGE

THROUGH INFERIOR

CYLINDER HOLE

CAUSE

THERE IS NO VOLTAGE

MCCB is shut down

PUMPS IS WORKING UNDER

OVERPRESSURE CONDITIONS

ADDITIONAL VENTILATION IS

STOPPED

INPUT VOLTAGE TOO HIGH

INTERNAL SHORTCIRCUIT

MOTOR PHASE FAILURE

DISCHARGE PIPE TOO LONG

PUMP HAS NOT BEEN PRIMED

SUCTION / DISCHARGE VALVES ARE

DIRTY OR DAMAGED

SUCTION FILTER IS DIRTY

AIR COMES INTO SUCTION PIPE

CAVITATION IN SUCTION

DAMAGED DIAPHRAGM

DAMAGED PISTON

DAMAGE SEALS

DAMAGED BELLOW

SOLUTION

- Check with a voltmeter incoming

voltage

- Check there is no shortcircuit in the

power supply

- Check the pressure in line is lower

than the maximum pressure of the unit

- Shorter the discharge pipe

- Increase the pipe diameter

- Check the wiring of the additional

ventilation, and test it connecting it

directly to a power supply

- Check with a voltmeter incoming

voltage

- Contact ITC Technical Service

- Check the wiring between motor

and electronic card

- Prime the pump injecting at zero

pressure

- Clean or change valves

- Clean filter

- Check sealing in connection points

- Increase suction pipe diameter

- Reduce sucion pipe length

- Reduce speed through an inverter

- Use a less viscous liquid

-· Change diaphragm

-.Change piston

- Change seals

- Change bellows

Summary of Contents for DOSTEC-AC

Page 1: ...ENGLISH DOSTEC AC ...

Page 2: ... 2 1 Pump calibration 4 2 3 Set up 4 2 3 1 Dosing pump 4 2 3 2 Units 4 2 3 3 Flowmeter 4 2 3 4 Lock code 4 2 3 5 ModBus 4 2 4 IN OUT 4 2 4 1 Pressure input 4 2 4 2 Flow detector 4 2 4 3 Pulse output 4 2 4 4 4 20mA output 4 5 6 10 12 12 12 12 13 14 14 15 16 16 16 18 19 19 19 19 22 22 23 23 24 4 2 2 Dosing Mode 4 2 2 1 Standard 4 2 2 2 Low Flow 4 2 2 3 Slow Suction 4 2 2 4 Low Pulsation 20 20 21 21 ...

Page 3: ...maintenance Problems causes and solutions Electrical wiring CE APPROVAL DECLARATION WARRANTY 5 5 5 Additional ventilation 115 230V 37 5 5 4 Pulse output isolator 5 5 3 Pressure sensor 5 5 2 Flow detector 4 4 Monitor 4 4 1 Real Time 4 4 2 Counters 4 4 3 Info Unit 29 29 30 30 To avoid personal or enviromental damages and to guarantee a proper operation of the equipment the staff in charge of the ins...

Page 4: ...of head s materials PP PVDF or S S makes this pump suitable for the most chemicals products used in water treatment chemical industry food and beverage and agriculture Operation modes Manual manual flow adjustment through the keyboard Analogue dosing flow proportional to a 0 4 20mA signal Proportional to flow proportional dosing to a water flow Proportional to pulses stroke frequency proportional ...

Page 5: ... ø DIAMETER CYLINDER PISTON CONNECTION 73 AC2 P 4 4 P61 P B M VALVE BALL P PP Soda B PP Boro I SS316 SS316 F PVDF Boro T PTFE Boro 1 26 Strokes min 2 43 Strokes min 3 72 Strokes min 4 144 Strokes min FREQUENCY HEAD 1 4 5 mm 2 7 5 mm 3 9 mm 4 15 mm STROKE MOTOR P Piston D Diaphragm The original packing is prepared so that carriage and storing of the product do not cause any damage to the product as...

Page 6: ... 73 AC1 P14 P24 _L 73 AC2 73 AC1 P11 P24 _L 73 AC2 73 AC1 P44 P49 _M 73 AC2 73 AC1 D43 D115_M 73 AC2 73 AC1 D42 D95_M 73 AC2 73 AC1 D42 D69_M 73 AC2 73 AC1 D31 D69_L 73 AC2 73 AC1 D11 D69_L 73 AC2 73 AC1 P44 P24 _M 73 AC2 73 AC1 P33 P24 _L 73 AC2 73 AC1 P13 P24 _L 73 AC2 73 AC1 360 240 120 60 30 18 10 5 6 3 1044 624 498 373 301 251 249 173 144 83 68 38 19 11 4 6 5 95 63 4 31 7 16 7 9 4 7 2 7 1 6 0...

Page 7: ...7 6 7 10 6 5 9 6 1 3 5 in H G E F E A D163 D142 422 155 mm 16 6 6 1 in AC3 D115 D95 D69 A E 525 205 mm 9 9 8 1 in A E 490 225 mm 19 3 8 8 in 489 215 mm 19 2 8 4 in 386 180 mm 15 1 7 1 in 386 170 mm 15 1 6 7 in 390 155 mm 15 3 6 1 in AC2 1 Optional assembly A B C D ELECTRIC CURRENT As specified in the motor plate POWER 0 43 KW 0 58 Hp 1 2 KM 1 6 Hp PROTECTION IP 55 MATERIALS Piston PEUHMW Ceramic S...

Page 8: ... Bars 6 5 4 3 2 7 1 10 PSI 87 72 58 43 29 101 14 8 130 9 116 145 19 20 21 22 23 24 65 75 GPH l h 70 18 80 85 90 73 AC_D42 D69 90 80 85 22 23 24 25 26 27 28 29 95 100 105 110 73 AC_D43 D69 l h 145 175 155 Bars 6 5 4 3 2 7 1 8 PSI 87 72 58 43 29 101 14 116 165 GPH 46 38 40 42 44 73 AC_D42 D95 8 DIAPHRAGM PUMP AC1 AC2 Bars 6 5 4 3 2 7 1 10 PSI 87 72 58 43 29 101 14 8 130 9 116 145 GPH l h GPH 45 40 4...

Page 9: ...1 l h 58 43 29 72 PSI 14 420 440 9 8 7 10 6 130 116 101 145 87 380 400 GPH GPH 100 105 140 1040 245 260 275 64 5 68 5 72 5 290 305 320 76 5 80 5 84 5 460 480 110 120 130 130 73 AC3D42 D142 73 AC3D33 D142 73 AC3D43 D142 640 740 780 820 73 AC3D43 D163 Bars 5 4 3 2 1 PSI 72 58 43 29 14 l h GPH Bars 5 4 3 2 1 PSI 72 58 43 29 14 l h GPH 73 AC_D43 D115 73 AC_D42 D115 l h GPH Bars 6 5 4 3 2 7 1 8 PSI 87 ...

Page 10: ...onsists of two major components the pinion A and the ring gear B The pinion and the ring gear are linked to an axis with an eccentric bearing C that pushes the shaft D which is throated to the diaphragm or the piston E The return movement is made by the spring F A high resolution encoder G checks the instantaneous position and speed and allows the Advanced Control Unit to do a close loop adjustmen...

Page 11: ... l h 1 4 4 1 0 0 LF MODE 0240 Manual Proportional Analog Batch ModBus Pump calibration Dosing Mode Standard ST Pressure Input Flow Detector Outpulses Out 4 20mA Set Up In Out m Dosing pump Units Flowmeter Lock code ModBus Level 1 Level 2 Flow Leakage Pressure Real Time Counters Info unit Inputs Outputs Motor monitor l h 0 0 0 0 0 0 MODE l h 0 0 0 0 0 0 MODE l h 0 0 0 000 MODE l h 0 0 0 0 0 0 MODE ...

Page 12: ... Q 025 M 005 pulses 0001 PROPORTIONAL X Y The pump starts only if the Remote Activation input is activated off l l h 74 0 M l h 0240 M 240 l h 10 m3 h o This operation mode allows a proportional dosing from a pulse input Use X Y mode to set relation between pulse input X and strokes of the pump Y Use the ppm mode for a proportional dosing Proportional to input pulses from a 1 X Y for low frequency...

Page 13: ...alues with and confirm with ENT Select OFF if you want to do a proportional dosing without a volume limit ENT PROPORT Set Point 000 05 Stop Pump OFF Change values with and confirm with ENT Select the pump speed in For X 1 configuration Q must be lower than 50 Change values with and confirm with ENT Introduce the proportionality set point ppm and the pump will adjust the stroke frequency according ...

Page 14: ...s when the it reaches the maximum volume setted PROPORT Set Point 000 05 03 6 Stop Pump Stop Vol 1 ON 150 l h 00 0 l h 03 6 l h 30 m3 h l 6 2 8 9 4 1 3 Analogue mode 4 1 3 1 Analogue mode settings Select the mA Input for the first point ENT MODE Manual Proportional Batch ModBus Analog ENT x2 1 0240l h This operation mode controls the stroke frequency according to an analogue input 0 4 20mA 00mA o ...

Page 15: ...operation mode it is possible to start the pump for a defined number of strokes or for a defined time The start signal can be set manually externally or by means of a timer The stroke frequency can be set manually in all these operation modes Examples 1 4mA 0 20mA 100 100 4 12 20 mA 2 4mA 100 20mA 0 100 4 12 20 mA 3 4mA 0 12mA 100 100 4 12 20 mA 4 12mA 0 20mA 100 100 4 12 20 mA l h 0 0 0 0 0 0 MOD...

Page 16: ... mode 4 1 4 3 Select Stop mode Stroke set the number of strokes before stop ENT BATCH MODE Flow 000 Stop Stroke BATCH MODE Flow 000 Stop Stroke BATCH MODE Flow 000 Stop Stroke Start Time BATCH MODE Start Man Flow 050 ENT BATCH MODE Stop Stroke Start Man Flow 050 Start Ext Start Man Stop Stroke BATCH MODE Start Man Flow 050 Stop 000050 St Volume 01 379 l Change values with and confirm with ENT Chan...

Page 17: ...op Strokes Volume to dose Volume counter Start time frequency Stop Time Dosing time Time counter Strt time frequency ENT BATCH MODE Start Man Flow 050 Stop Time BATCH MODE Start Man Flow 050 Stop 00 00 10 Volume 333 33 l 01 379 l 00 000 l 00 00 10 00 00 00 01 379 00 000 l l 00 10 00 00 00 10 00 00 00 00 10 00 Change values with and confirm with ENT l 5 0 7 3 l 5 0 7 3 l 5 0 7 3 l 5 0 7 3 17 ...

Page 18: ...sure Level 1 Last pump alarm Dosing flow set point Start Stop Integer 0 1 BYTE 0 1 2 3 4 5 6 7 01 04 00 01 00 01 60 0A Example of reading ON OFF state ENT ENT x4 MODE Manual Proportional Analog Batch ModBus 1 l h M B 1 0240l h M B This operation mode allows the control of the pump through the serial port RS485 and Modbus RTU protocol Bus Rs485 Communication thorugh half duplex L H H B and GND Baud...

Page 19: ... through the keyboard it is necessary to reset the Remote Input open and close to start again the pump through remotely Pressing for 3 seconds in Manual mode to start pump at maximum speed The pump keeps running only when the is pressed This function allows a quick test of the unit and it becomes an assistance for priming the pump Pump Calibration allows a flow calibration under the working condit...

Page 20: ...ct Flow The Dosing Mode function allows you to select the different Advanced Dosing Functions These functions can regulate the mechanism speed during the discharge or suction cycle of the pump to optimize the dosing and adapt it to the features of the process ENT CONFIGURATION SET UP IN OUT PUMP CALIBRATION DOSING MODE Change with and confirm with ENT 4 2 2 1 Standard DOSING MODE Mode Standard Max...

Page 21: ...iquids since it reduces the risk of cavitation and incomplete fillind of the head The maximum flow is reduced to 50 Min Flow 2 40 l h Max Flow 120 l h 4 2 2 4 Low Pulsation DOSING MODE Mode Low Pulsation LP The Low Pulsation mode LP extends the time of the discharge cycle to minimize the effect ot the pulsatile flow and reduce the overpressures caused in long discharges The maximum flow is reduced...

Page 22: ...calibration test if it has been done and or the flow due to the regulation Max Flow is the flow due to the limit and or the Avanced Dosing Mode Maximum pressure Maximum pressure for this unit DOSING PUMP RealFlow Max Flow Regulat Limit Press 100 l h l h Bar 0240 0240 100 5 5 In case of stroke length regulation system available in this unit and the regulator knob in a position different from 100 th...

Page 23: ... UP DOSING PUMP UNITS LOCK CODE FLOWMETER MODBUS ENT FLOWMETER FREQUENCY LOW ENT CONFIGURATION SET UP IN OUT PUMP CALIBRATION DOSING MODE CONFIGURATION SET UP IN OUT PUMP CALIBRATION DOSING MODE Introduce the constant of the flowmeter volume pulse or pulses volume for a correct reading of water flow Select previously the type of flowmeter low or high the frequency output Low frequency watermeters ...

Page 24: ...ETER LOCK CODE MODBUS ENT x3 ENT x2 SET UP DOSING PUMP UNITS FLOWMETER LOCK CODE MODBUS ENT x4 ENT LOCK CODE CODE 0000 CODE 0000 CODE 000 0 4 2 3 4 Lock code K l 010 77 puls TIME Q 0 Time without receiving pulses necessary to identify as dlow zero CONFIGURATION SET UP IN OUT PUMP CALIBRATION DOSING MODE CONFIGURATION SET UP IN OUT PUMP CALIBRATION DOSING MODE Change values with and confirm with EN...

Page 25: ... 4 mA 000 0 bar 20 mA 000 0 bar ENT x2 ENT CONFIGURATION SET UP IN OUT PUMP CALIBRATION DOSING MODE INPUTS PRESSURE FLOW DETECTOR OUTPUTS PULSES 4 20mA Change values with and confirm with ENT Change values with and confirm with ENT Change values with and confirm with ENT Change values with and confirm with ENT Change values with and confirm with ENT Set the pressure value for 20mA Change values wi...

Page 26: ...ENT PULSE OUTPUT Out Pulse In 4 20mA OUTPUT Out In4 20mA PULSE OUTPUT Out 021 1 pulse Dosed Vol PULSE OUTPUT Out 019 1 pulse Dosed Vol FLOW DETECTOR IN Strokes Pump 010 ENT x2 ENT CONFIGURATION SET UP IN OUT PUMP CALIBRATION DOSING MODE INPUTS PRESSURE FLOW DETECTOR OUTPUTS PULSES 4 20mA ENT 4 20mA OUTPUT 4mA 004 ENT x2 ENT CONFIGURATION SET UP IN OUT PUMP CALIBRATION DOSING MODE INPUTS PRESSURE F...

Page 27: ...Stop pump OFF OFF LEVEL 1 PRE EMPTY Alarm ON Level relay ON Stop pump OFF LEVEL 1 PRE EMPTY Alarm ON Level relay Stop pump OFF OFF LEVEL 1 PRE EMPTY Alarm ON Relay out Stop pump OFF OFF LEVEL 1 PRE EMPTY Alarm Relay out OFF Stop pump OFF OFF ENT x3 ENT x3 ENT MENU ALARM LEVEL 2 FLOW LEAKAGE PRESSURE LEVEL 1 MENU ALARM LEVEL 2 FLOW LEAKAGE PRESSURE LEVEL 1 If there is an alarm the appropiate icon w...

Page 28: ...W FAILURE Alarm ON Relay out ON Stop pump OFF LEVEL 1 PRE EMPTY Alarm ON Level relay Stop pump OFF OFF FLOW FAILURE OFF Alarm ON Relay out Stop pump OFF FLOW FAILURE Alarm Relay out OFF Stop pump OFF OFF ENT x3 x2 ENT DIAPHRAGM LEAKAGE Alarm Relay out OFF Stop pump OFF OFF ENT x3 x3 MENU ALARM LEVEL 2 FLOW LEAKAGE PRESSURE LEVEL 1 and confirm with ENT Switch on the Alarm Level relay when the alarm...

Page 29: ...elay Stop pump OFF OFF OVER PRESSURE OFF Alarm ON Relay out Stop pump OFF OVER PRESSURE Alarm Relay out OFF Stop pump OFF OFF ENT x3 x4 MENU ALARM LEVEL 2 FLOW LEAKAGE PRESSURE LEVEL 1 Frequency Hz Consumption Amp Input voltage V Motor voltage V Temperature ºC MOTOR MONITOR Hz Volt Out Amp 000 000 000 030 Temp Volt In 249 and confirm with ENT Switch on the Alarm Level relay when the alarm is on an...

Page 30: ... alarms Over temperature alarms Press to reset strokes and volume counters or to not 4 4 3 Info Unit ENT ESC Serial number Ratep pump flow l h or GPH Maximum pressure BAR or PSI Strokes min Hardware version Firmware version ENT x4 x2 MONITOR REAL TIME COUNTERS INFO UNIT ENT ENT RESET COUNTERS 2 ENT YES ESC NO COUNTERS ENT x4 MONITOR REAL TIME INFO UNIT COUNTERS ENT INFO UNIT 2 Strokes 290 Volume 1...

Page 31: ...aces protected from water away from heat sources and with air renewal Place the pump vertically over a totally rigid surface to achieve a proper lubrication of all inner elements Anticipate which will be the room you will need to comfortably do the basic maintenance and install uninstall the pump Fix the pump on the chosen flat surface by means of 4 screws Pull out the oil cap for transport fill t...

Page 32: ...lse input ITC Flowmeter 3 2 7 28 29 30 3 1 3 2 33 34 3 5 3 6 2 4 C NO 5 V H L 3 7 38 39 40 4 1 4 2 43 44 45 46 I N NO NC C NO NC C VENTILATION RS 485 4 20mA PULSE ALM LEVEL ALM Outputs Ventilation 24Vdc P Red Blue Black Yellow White ENCODER Flow 1 2 Leakage Pressure The electric protection of the motor must be installed and adjusted following its nominal instensity overloaded switch disjuntor See ...

Page 33: ...ntact 20 Level sensor 1 Dry contact 21 Level sensor 2 Dry contact 22 Level sensor 2 Dry contact Outputs 27 Additional ventilation 24v dc 28 Additional ventilation Relay Output Common 29 Additional ventilation Relay Output NO 30 Additional ventilation 33 RS 485 5Vdc 34 RS 485 H B 35 RS 485 L A 36 RS 485 37 Analog monitor output 4 20mA Not optically isolated 38 Analog monitor output 4 20mA Not optic...

Page 34: ...me valve drain valve 7 Safety relief valve Install a safety valve in a derivation as near as possible from the pump in order to protect it and the whole installation from possible over pressures This derivation must derive liquid to a safe place 8 Pulsation dampener 9 Pressure gauge 10 Pressure regulating valve 11 Flowmeter 12 Injection check valve Avoid suctioning the undiluted particles from the...

Page 35: ...Pulsation dampener Spring check valve Anti siphon valve RECOMENDED PIPE SIZE DISCHARGE PIPE RECOMENDED PIPE SIZE Ø L L Ø h p h 30 800 500 40 1000 800 50 850 60 900 70 Q max l h 1000 Øint L 5 m 6 50 25 15 300 100 20 200 25 300 L 2 m AC3 AC1 2 AC3 AC1 2 30 1000 40 400 50 600 60 Q max l h 1000 Øint L 2 m L 10 m 6 80 10 15 300 70 20 100 25 30 300 200 35 ...

Page 36: ...s with a minimum conductivity of 0 05mS The pump must be provided with the specific diaphragm flange to hold the leakage detector The flow detector is a device which monitors the pulsated delivered flow The pulses are received and processed by the Advance Control Unit in order to detect dosing failures like not priming cavitation or check valves problems The unit compares the strokes of the pump w...

Page 37: ... CHECKING THE HYDRAULIC CIRCUIT Check that all valves are opened and that escapes from priming valves derive the liquid to a proper receptacle CHECKING OF PUMP Check visually auditorilly the proper working of the pump 5 5 5 Additional ventilation 115 230V 2 7 28 29 30 2 4 C NO VENTILATION L N 115 230 VAC 2 7 28 29 30 2 4 C NO VENTILATION Factory default 24Vdc 5 5 4 Pulse output isolator 38 39 40 4...

Page 38: ...6 61337 71 031 64310 71304 62352 x4 71139 71107 2c min 71137 1c min 2 4c min 71151 71124 61 131 C 61 134 C P95 61 136 C P77 P110 71130 1 P 71131 1 P P95 71132 1 P P77 P110 71123 61137 61138 P95 63424 P77 P110 61 010 F 61 875 P 71322 x6 61 011 F 61 855 P 71129 71314 64412 29321 38 ...

Page 39: ...P NPT 61 872 P NPT 61807 P NPT 61807 P NPT 71310 71138 71106 2c min 71136 1c min 2 4c min 71303 71184 15mm 71187 10mm 71188 7 5mm 71189 5mm 71311 71310 71307 60301 66334 66344 60109 71112 c10 5 60314 71 030 c15 7 5 71 029 c10 5 60315 71111 c15 7 7 60333 71127 c10 5 60110 c15 7 7 71185 1 60300 62166 x4 71313 x4 29 059 1 29 057 1 65466 60304 x3 71186 60156 29 036 29 035 29061 AC2 ...

Page 40: ...50 l h FPM 2 61336 Drain plug 1 61337 Filler plug 1 62129 Bellow FPM 1 62166 Screw M6x16 Din 912 A2 8 62352 Screw M6x12 Din 933 A2 4 62451 Bearing 6202 zz 1 63424 Seal 78x87x6 FPM 500 l h 2 64310 O ring 55 5x3 5 NBR 1 65466 O ring 20x2 NBR 1 64412 O ring 44x2 FPM 1 66334 Nut M6 Din 934 A2 1 66344 Washer D6 Din 125 A2 5 70304 Screw M5x20 Din 912 I 4 71106 Ring gear 2 stroke D50 1 71107 Pinion 2 str...

Page 41: ...x150 DIN912 A2 6 ASSEMBLIES 27 051 Additional ventilation 24v D50 EF low presure 1 29 035 Control PCB with cover DOSTEC AC 1 29 037 Power PCB with box AC2 1 29 057 1 PCB base and cover encoder DOSTEC AC 1 29 059 1 Encoder with cover AC3 dostec50 1 29061 Advance Control AC2 3 230Vac 1 71 029 Regulator p 1mm D50 assembly 1 71 030 Regulator p 1 5 mm D50 assembly 1 71 031 Rod slider D50 P assembly 1 V...

Page 42: ...42 71226 71225 D163 D142 71221 71222 D163 D142 71217 D142 71218 D163 61 010 F 61 875 P 71212 71213 D163 D142 61 011 F 61 855 P 71139 71107 2c min 71137 1c min 2 4c min 62451 71309 x4 71308 71306 61336 61337 71304 62166 x4 62129 71 032 64310 71151 66344 x4 28054 62352 x4 29321 27 051 ...

Page 43: ... 71136 1c min 2 4c min 71303 71311 71310 71307 71184 15mm 71187 10mm 71188 7 5mm 71189 5mm 61801 P F I 61802 P F I 61803 P F I 61808 FPM 61 885 P 61 011 F I 61 010 F I 61801 P F I 61802 P F I 61301 61803 P F I 61808 FPM 61808 FPM 61 875 P 61301 61 882 P NPT 61 872 P NPT 61807 P NPT 61807 P NPT 71185 1 60300 62166 x4 71313 x4 29 059 1 29 057 1 65466 60304 x3 71186 60156 ...

Page 44: ...x20 Din 912 A2 6 63332 Screw M8x90 Din 912 A2 6 64310 O ring 55 5x3 5 NBR 1 65466 O ring 20x2 NBR 1 66334 Nut M6 Din 934 A2 1 66344 Washer D6 Din 125 A2 5 71106 Ring gear 2 stroke D50 1 71107 Pinion 2 stroke D50 1 71111 Regulation rod p1 5mm D50 1 71112 Regulation rod p1 mm D50 1 71127 Regulation guide p 1mm D50 1 71136 Ring gear 1 stroke D50 1 71137 Pinion 1 stroke D50 1 71138 Ring gear 2 4 strok...

Page 45: ...n 912 A2 6 ASSEMBLIES 27 051 Additional ventilation 24v D50 EF low presure 1 29 035 Control PCB with cover DOSTEC AC 1 29 037 Power PCB with box AC2 1 29 057 1 PCB base and cover encoder DOSTEC AC 1 29 059 1 Encoder with cover AC3 dostec50 1 29061 Advance Control AC2 3 230Vac 1 71 029 Regulator p 1mm D50 assembly 1 71 030 Regulator p 1 5 mm D50 assembly 1 71 032 Rod slider D50 D assembly 1 VALVES ...

Page 46: ...3 D24 62 133 62 144 D34 60 125 62 145 D49 60 126 62 146 D61 60 127 D77 62 857 P 3 4 60 859 P 6x12 60 858 P 6x12 62 856 P 3 4 P E Ceramic 60 014 60 023 500L 60140 64412 62129 64310 63213 63212 60111 60320 x5 60319 60312 63124 60302 x4 62119 63351 P77 63125 60304 28053 27 050 60118 144c min 60116 120c min 60117 60c min 60137 36c min 60138 22c min 62352 x4 60151 29319 46 ...

Page 47: ...0109 62453 62451 61324 62453 62451 60119 144c 60115 120c min 60114 60c min 60133 36c min 60134 22c min min 60157 15mm 60159 10mm 60160 7 5mm 60161 4 5mm 60305 60110 p1 5 60112 p0 9 61305 60154 1 60300 63212 x4 29 058 1 29 057 1 29 036 29 035 65466 60304 x3 60158 60156 29060 AC1 29061 AC2 47 ...

Page 48: ...156 Magnet for encoder d6x2 5 1 60157 Eccentric shaft 15 encoder AC1 2 1 60158 Encoder s magnet base AC1 2 1 60159 Eccentric shaft 9 encoder AC1 2 1 60160 Eccentric shaft 7 5 encoder AC1 2 1 60161 Eccentric shaft 4 5 encoder AC1 2 1 60209 Diaphragm regulation rod Dostec 1 60300 Oil peep hole 1 60301 Regulator knob plug 1 60302 Screw M4x8 Din 933 A2 4 60304 Screw M4x8 Din 912 A4 4 60305 Wedging pie...

Page 49: ...58 1 Encoder with cover AC1 2 dostec40 1 29 035 Control PCB with cover DOSTEC AC 1 29 036 Power PCB with box AC1 3 1 29060 Advance Control AC1 110Vac 1 29061 Advance Control AC2 3 230Vac 1 60 014 Rod slider D40 P assembly 1 60 021 Regulator p 0 9 mm D40 assembly 1 60 022 Regulator p 1 5 mm D40 assembly 1 60 023 Rod slider D40 P 500 l h assembly 1 VALVES 60 858 P Suction check valve 6X12 3 4 PP Bor...

Page 50: ... 60302 x4 63125 67104 2 P F D69 67100 D69 67302 60313 62129 64310 63125 62300 62 859 P 6x12 62 857 P 3 4 60 858 P 6x12 62 856 P 3 4 60 015 67104 I D69 67105 2 P F D69 67300 67115 P F I D95 67119 P F I D115 67114 D95 67118 D115 67116 D95 67123 D115 67301 67117 D95 67121 D115 60202 D95 60201 D115 67105 1 I D69 60151 28054 27 050 29307 x4 29118 29318 ...

Page 51: ...120c min 60114 60c min 60133 36c min 60134 22c min min 60305 60333 60108 p1 5 60314 60209 p0 9 60 022 p1 5 60 021 p0 9 60110 p1 5 60112 p0 9 60157 15mm 60159 10mm 60160 7 5mm 60161 4 5mm 29 036 29 035 29060 AC1 29061 AC2 60154 1 60300 63212 x4 29 058 1 29 057 1 65466 60304 x3 60158 60156 51 ...

Page 52: ... Pinion 2 4 strokes s D40 MF 1 60119 Ring gear 2 4 strokes s D40 1 60133 Ring gear 0 6 stroke s D40 1 60134 Ring gear 0 3 stroke s D40 1 60137 Pinion 0 6 stroke s D40 1 60138 Pinion 0 3 stroke s D40 1 60151 Block D40 AC1 2 1 60154 Block lid encoder AC1 2 1 60156 Magnet for encoder d6x2 5 1 60157 Eccentric shaft 15 encoder AC1 2 1 60158 Encoder s magnet base AC1 2 1 60159 Eccentric shaft 9 encoder ...

Page 53: ...70304 Screw M5x20 Din 912 I 4 ASSEMBLIES 27 050 Additional ventilation 24vdc IP56 DOSTEC AC1 2 1 29 057 PCB and base encoder DOSTEC AC 1 29 058 Encoder AC1 2 dostec40 1 29060 Advance Control AC1 110Vac 1 29061 Advance Control AC2 3 230Vac 1 60 015 Rod slider D40 D assembly 1 60 021 Regulator p 0 9 mm D40 assembly 1 60 022 Regulator p 1 5 mm D40 assembly 1 VALVES 60 808 1 F I Suction check valve ho...

Page 54: ...303 60 840 P 60l h máx 62812 P 63815 Boro 62810 P 62355 FPM 62811 P 60815 1 P 59306 FPM 59303 FPM 59810 59809 59807 59800 59303 Discharge 60 859 P 60 809 1 F 60811 1 P F 60877 60810 1 P F 60813 1 P F 60812 1 P F 60308 62310 64348 Boro 60877 60810 1 P F 60813 1 P F 60812 1 P F 62310 62310 64348 Boro 60308 Suction 60 808 1 I AISI 316 PP PVDF AISI 316 60811 1 P F 60811 1 I 60877 60810 1 I 60813 1 I 6...

Page 55: ...ing clean water flow through it we can make it coincide with the emptying of the tank to eliminate precipitated rests that can remain in the inner part of the cylinder or in suction discharge pipes If we are using highly corrosive liquids it is advisable to double the frequency of checkings Ensure the following points before any maintenance operation The pump is stopped and disconnected from the e...

Page 56: ...TATION IN SUCTION DAMAGED DIAPHRAGM DAMAGED PISTON DAMAGE SEALS DAMAGED BELLOW SOLUTION Check with a voltmeter incoming voltage Check there is no shortcircuit in the power supply Check the pressure in line is lower than the maximum pressure of the unit Shorter the discharge pipe Increase the pipe diameter Check the wiring of the additional ventilation and test it connecting it directly to a power ...

Page 57: ... FLOW PRESSURE 4 20mA PULSE REMOTE LEVEL 1 LEVEL 2 2 3 4 20mA ITC controllers 3 1 Inputs Outputs 1 1 Pulse input ITC flowmeter 2 7 28 29 30 3 1 3 2 33 34 3 5 3 6 2 4 C NO 5 V H L 3 7 38 39 40 4 1 4 2 43 44 45 46 IN NO NC C NO NC C VENTILATION RS 485 4 20mA PULSE ALM LEVEL ALM Motor wiring U V W Red Blue Black ENCODER wiring 12v F1 F2 S Yelow White Black Yellow Blue U V W 230V Violet Red White 2 57...

Page 58: ... warranty document with sales date and shop stamp or an invoice copy must be sent with the equipment W Y T N A R R A Sales date and shop stamp SERIAL MODEL EC CONFORMITY DECLARATION I T C S L Vallès 26 Polígono Industrial Can Bernades Subirà 08130 Santa Perpètua de Mogoda Declares that all models DOSTEC AC products identified by a serial number and year of manufacture strictly fulfill 2006 042 CE ...

Page 59: ......

Page 60: ...Ed 19 07 19 EN Original manual P O Box 60 08130 Santa Perpètua de Mogoda BARCELONA Tel 93 544 30 40 Fax 93 544 31 61 C Vallès 26 Pol Ind Can Bernades Subirà e mail itc itc es www itc dosing pumps com ...

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