Isel ICP 2015 Page 1 Operating And Maintaining Instruction Download

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ICP 4030
ICP 3020
ICP 2015

Platz für Typenschild

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-CNC Compact Equipment

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-CNC Machine

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Summary of Contents for ICP 2015

Page 1: ...ICP 4030 ICP 3020 ICP 2015 Platz für Typenschild Ãi CNC Compact Equipment Ãi CNC Machine iÀ Ì Ê Ê Ìi ViÊ ÃÌÀÕVÌ ÓnäÓÝÝ ä ÉÓääÎ ÎxÉ ...

Page 2: ...Ãi machines and controllers are CE compliant and are marked accordingly Any other machine parts and components subject to the CE safety guidelines may not be commissioned unless all relevent standards are fulfilled isel Germany shall not accept any liability for any modifications on the device by the customer The limit values specified in the Certificate of Conformity only apply to the original co...

Page 3: ...are and the I5DRV machine driver The tooling machine is freely selectable Î iÊ Ê ÃÊ ÊV VÌÊiµÕ i Ì ÊÌÞ iÊÎ The complete installation mechanics electronics tooling machine and software ISY CAM REMOTE I5DRV is immediately ready after commissioning At every expansion level the ICP is a compact machine that offers an abundance of possibilities for processing work pieces As a prerequisite for your work ...

Page 4: ...ption of theÊ VViÃÃ ÀÞ in the appendix Ìi ÌÃ Ìi i Ê ÕÀ Ãi x Ó ÌiÃÊ ÊÃ viÌÞ È Î iÌÊÕ Ê ÊV iVÌ n i ÊÉÊ Ìi Vi ä x ÃÃ Ó 5 1 Preparations 12 5 2 Important operating information 16 5 3 The FLASH EPROM use only for free programming 17 5 4 First commissioning 18 È À ÕL iÃ Ì Ç iV V Ê Ì ÊÉÊ VViÃÃ ÀÞ Ó 7 1 Accessory 21 7 2 Pin assignment 22 7 2 1 For the ICP with electronik 22 7 2 2 For ICP without electroni...

Page 5: ...sible are materials that produce health endangering gases during processing The machine is prepared for a suction apparatus With preference this suctioning is suitable for dry dust kinds wood printed circuit boards etc ÞÊv ÀÊÌÞ iÊÓÊ ÊÎ The complete controller and power electronics of four axes are contained in the controller of this machine The IMC4 controller interpolation operation is installed ...

Page 6: ...e machine communication remains possible for fault tracing only type 2 and 3 Only experts and trained persons may handle the keyswitch since a higher risk exists in test mode only type 2 and 3 Please keep the alternative key under lock and key All 230 V loads are only single pole switched You must assume that an interrupted load is not necessarily voltage free only type 2 and 3 Ensure sufficient v...

Page 7: ...e highest resistance In order to set you in the position to carry out your care business we would like to point out that safety panes made of polycarbonate are therefore to be examined regularly for their retaining abilities and to be changed if necessary Additionally such safety panes are to be classified as wearing parts in future Beyond that when you sale it you are also obligated to inform the...

Page 8: ...floppy disk 1 manual type 2 and 3 PRO PAL program 1 floppy disk processing example only type 2 REMOTE program 1 floppy disk processing example only type 3 ISY CAM CAD CAM software only type 3 and these service and maintenance instructions The Ã ViÊÀiµÕ Ài i Ì of the machine is limited to the external measurements and to sufficient room in front of the machine in order to operate and arrange the pr...

Page 9: ...er of the machine type model 1 Z axis Amphenol connector X axis Amphenol connector Y axis Amphenol connector A axis axis of rotation Amphenol connector The pin allocation of START and STOP push button 9 pin connector the connectors hood switch 9 pin Sub D connector is located in the POWER emergency push button 15 pin connector technical data grounding point tooling machine For the VViÃÃ À iÃ diffe...

Page 10: ...plate and remove possibly penetrated chips and or dusts The sealing lips include a Teflon component and require no special maintenance Clean the perspex windows with a non abrasive fluid cleaner The shaft guides and drive shafts are provided with a long term lubrication ex works Depending on the load you should grease the shaft guides and drive shafts approx all 500 1000 operating hours Use usual ...

Page 11: ...rawings is the characterize accesses to the greasing points To lubricate the X axis move the sledge to the left Remove the plastic plug on the left side of the machine and lubricate through the now visible lubricating nipple You access the shaft guides again through the sealing lips At the Z axis you must first take the tooling machine from its support Remove the three plugs and push the sledge co...

Page 12: ...tor in the Specification section Connect the red connector of this cable to the PC This side of the cable is again marked with PC AT Connect the gray coupler on the reverse side of the ICP Use the multiple socket strip for connecting power to the computer and to the machine Connect the power cable only if the machine is ready for commissioning Mount the Ý ÃÊ vÊÀ Ì Ì optional onto the T slot plate ...

Page 13: ...i5drv to start the machine must be connected and turned on Please refer to the notes in the corresponding manuals and or in the Readme files on the floppy disks for the installation of the supplied device operating programs You find all descriptions for using the software in the enclosed manuals Leadscrew pitch By default the I5DRV machine driver is set to a leadscrew pitch of 10 mm You must chang...

Page 14: ...he baud rate is the transfer rate of the serial interface of the computer communicating with the controller see the manual for further information Delay is the time passing by between the switching off of the tooling machine or the end of tooling and the releasing of the COVER button for opening the hood Delay is used to wait for the running out of the tooling machine to avoid dangers Especially w...

Page 15: ...nging the collet The current for the tooling machine is only enabled by the software You can manually adjust the rotation speed of the machine using the wheel Switch off the main switch of the ICP for dismantling the tooling machine Remove the electricity cable from the coupler terminal block loosen the clamping screw and take the tooling machine from the holder For dismantling the machine with th...

Page 16: ...ased on the program that is stored in the FLASH EPROM CNC mode or via the connected supervisory computer DNC mode You can interrupt tooling using STOP and continue to work using START TEST test mode In this operating mode you can open the hood at any time if the tooling machine is switched off You can continue to process the programs However the tooling machine is switched off if the hood is opene...

Page 17: ...cond the spindle can continue to rotate for a few seconds Ê ÌÊÀi V Ê Ì ÊÌ iÊÃÌ ÊÀiÛ Û ÊÌ x Î iÊ Ê use only for free programming You can permanently store a processing program for the machine on the FLASH EPROM You can erase it again and store a new program The machine can thus be started independently of the controller and process a work piece CNC mode This operating feature is especially suitable...

Page 18: ...ts up You must press the COVER button for opening the hood The hood is automatically locked after closing To start the machine you must press the START button again Please refer to the corresponding software manual for all further information on working with the software Keyswitch For debugging the program you can nevertheless open the hood during the operation if you turn the keyswitch to TEST te...

Page 19: ...ng machine spindle Not released by the software reset the equipment and perform does not function a reference movement Rotary switch at the turn on the tooling machine tooling machine is off Fuse is defective Õ ÊÌ iÊ ÜiÀÊ Õ replace the fuse see below Scaling of the axes Leadscrew pitch does not corres Change the leadscrew pitch in the is not correct pond to the setting in the software driver progr...

Page 20: ...tput connector 230 V Tooling machine fuse 230 V 5 Amp slow blow HBD suppl outp 9 pin Sub D f con 15 mA max suppl inp 9 pin Sub D fem con H1 jumper field For special cases if a switch is defective or in case of power failure etc you can manually open the hood interlock using the triangular wrench Switch off the machine Ó Remove the four screws of the sheet metal lid of the chassis then remove the l...

Page 21: ...t according to EN 55011 B and EN 50082 1 In order to improve our products we reserve the right to make engineering changes Ç VViÃÃ ÀÞ You can order the following accessories that matches the ICP À iÀÊ additional collets for the spindle e g 239 110 3000 1 to 5 mm in 0 5 mm steps 6 mm and 1 8 additional mounting hardware for the T slot plate e g 290 001 drill and milling cutter set shaft 3 mm 3 175 ...

Page 22: ...19 ÊÌ iÊÓ Ê6Ê ÕÌ ÕÌÃ You can tap the voltage at the 9 pin Sub D connector The switching outputs OPTO 5 and OPTO 6 are carried out with optical isolators with emitters led outwards They are available for signaling These outputs are not disconnected in case of Emergency Off You must connect your loads against GND 24 V I O pins 6 to 9 The maximum switching current should not exceed 15 mA The switchin...

Page 23: ...tion properly ÓÎäÊ6Ê ÕÌ ÕÌ Use the connector see image page 19 iÊV iVÌ ÀÊV ÀÀ iÃÊÓÎäÊ6Ê Ìi Ì t Terminal Description 1 230 V live supply 2 switching output tooling machine 3 switching output 230 V OUT 3 bit 3 4 null tooling machine 5 null supply 6 null OUT 3 7 null OUT 4 8 You can replace the pre installed tooling machine on terminals 2 and 4 by another machine max power approx 900 W Additional 230...

Page 24: ...se 2A yellow white green 3 phase 1B black white red SL phase 1A red white black 4 24 V brake option black brake 5 GND black circuit board 6 GND brake option black brake 7 PE shielding frame blue frame 9 reference switch yellow circuit board ÕLÊ Ê ÊV iVÌ À Ê Ê Ê ÃÜ ÌV see page 8 item Signal Pin Pin Signal 1 6 2 7 start start 3 8 stop stop 4 9 5 ...

Page 25: ...e 48 Volt Drahtbrücke Light 48 Volt wire bridge ÕL Ê º Sub D º Schmersal V iÀÃ x È ÕLÊ Ê ÊV iVÌ À Ê ÊÃÜ ÌV COVER see page 8 item ÕLÊ Ê x ÊV iVÌ À Ê 7 É iÀ i VÞ vv see page 8 items Signal Pin Pin Signal ON N O 1 layer 1 9 ON N O 1 layer emergency off N C 1 layer 2 10 lamp in the ON switch 3 11 lamp in the ON switch 4 12 emergency off N C 1 layer 5 13 key switch key switch 6 14 ON N O 2 layer ON N O...

Page 26: ...ÓÈ isel Ê VÌÊ µÕ i ÌÊ n i Ý UJHUPHLVWHU EHUW 6WU LFKHQ HOO LVHO HUPDQ LFKHQ HOO UG XJXVW ...

Page 27: ... Serial number please add copy ÕÃiÊ vÊÌ iÊV Ì a Financial complaint H wrong delivery H variance of quantity H ________________________________________ b Technical complaint Error description When does the fault occur H permanently H temperature dependent H sporadic H after ___ minutes of operation Was the item already in use H has not yet been used H defect during commissioning been in use for __ ...

Page 28: ... operator error the product is self consciously returned against a service charge 7À We can only accept returned products in original Ãi packing or equivalent wrapping The warranty claim is endangered by missing original or inappropriate wrapping Resulting transport damages cause the expiration of the warranty claim x Ê À ÕVÌÃ Products which were not delivered by us are returned in a non repaired ...

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