isel automation CPM 2018 Operating And Maintenance Instruction Manual Download Page 3

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CNC Compact Equipment CPM

This manual includes the instructions for all machines of the CPM type.

The CPM is provided in three different system configurations.

The CPM as a compact equipment

The complete installation (mechanics, electronics, tooling machine and software

(ISY-CAM + REMOTE, I5DRV)) is immediately ready after commissioning.

At every expansion level, the CPM is a compact machine that offers an abundance of

possibilities for processing work pieces.

As a prerequisite for your work with the CPM and depending on the implementation, you

require basic knowledge in CNC engineering and PC application, a computer, a mains

socket, and some creativity.

Please, consider these short instructions to

• properly commission the equipment,

• fast, safely, and effectively work,

• keep away dangers of persons,

• and thus exploit the full potential.

We wish you a lot of success. Enjoy your future working with the CPM.

Summary of Contents for CPM 2018

Page 1: ... isel CNC Compact Equipment isel CNC Machine Operating and Maintenance Instruction B 2801xx 06 2002 31 E Order number _________________ Serial number _________________ ...

Page 2: ...on errors are always welcomed isel machines and controllers are CE compliant and are marked accordingly Any other machine parts and components subject to the CE safety guidelines may not be commissioned unless all relevent standards are fulfilled iselautomation shall not accept any liability for any modifications on the device by the customer The limit values specified in the Certificate of Confor...

Page 3: ...pansion level the CPM is a compact machine that offers an abundance of possibilities for processing work pieces As a prerequisite for your work with the CPM and depending on the implementation you require basic knowledge in CNC engineering and PC application a computer a mains socket and some creativity Please consider these short instructions to properly commission the equipment fast safely and e...

Page 4: ...enance 10 5 Commissioning 12 5 1 Preparations 12 5 2 Adjustments 13 5 3 Important operating information 15 5 4 First commissioning 17 6 Troubleshooting 18 7 Technical data accessory 20 7 1 Accessory 20 7 2 Pin assignment 21 7 2 1 For the CPM with electronik 21 8 Appendix 23 Certificate of conformity 23 Service waybill 24 ...

Page 5: ...s You can install the most different suitable tooling tools or mount instruments appropriate for the above mentioned applications Suitable tooling materials are aluminium PVC glass printed circuit materials Please ask us forfurthertreatmentmaterials For safety reasons graphite is not permissible danger of explosion as material Also not admissible are materials that produce health endangering gases...

Page 6: ...pts the power supply to the power module and tooling machine However the software machine communication remains possible for fault tracing only type 2 and 3 Only experts and trained persons may handle the keyswitch since a higher risk exists in test mode only type 2 and 3 Please keep the alternative key under lock and key All 230 V loads are only single pole switched You must assume that an interr...

Page 7: ...by shownthehighestresistance In order to set you in the position to carry out your care business we would like to point out that safety panes made of polycarbonate are therefore to be examined regularly for their retaining abilities and to be changed if necessary Additionally such safety panes are to be classified as wearing parts in future Beyond that when you sale it you are also obligated to in...

Page 8: ...pment package and these service and maintenance instructions the parts of the scope of delivery can be variant by special systems The space requirement of the machine is limited to the external measurements and to sufficient room in front of the machine in order to operate and arrange the processing plus approx 10 cm behind the machine to allow for connectors The hood of the housing opens upwards ...

Page 9: ...bly and two stop bars with mounting hardware for the T slot plate Always ensure that the workpieces are properlysecured For the accessories different parts are already pre installed or prepared for mounting For this purpose also read the information in the appendix You can connect the cable of a tooling machine to the coupler terminal block in the branch box at the side of the Z axis ...

Page 10: ... below the T slot plate and remove possibly penetrated chips and ordusts The sealing lips include a Teflon component and require no special maintenance Clean the perspex windows with a non abrasive fluid cleaner The shaft guides and drive shafts are provided with a long term lubrication ex works Depending on the load you should grease the shaft guides and drive shafts approx all 500 1000 operating...

Page 11: ...rawings is the characterize accesses to the greasing points To lubricate the X axis move the sledge to the left Remove the plastic plug on the left side of the machine and lubricate through the now visible lubricating nipple You access the shaft guides again through the sealing lips At the Z axis you must first take the tooling machine from its support Remove the three plugs and push the sledge co...

Page 12: ...e Specification section Connect the red connector of this cable to the PC This side of the cable is again marked with PC AT Connect the gray coupler on the reverse side of the CPM Use the multiple socket strip for connecting power to the computer and to the machine Connect the power cable only if the machine is ready for commissioning Mount the axis of rotation optional onto the T slot plate in ac...

Page 13: ...g of the COVER button for opening the hood Delay is used to wait for the running out of the tooling machine to avoid dangers Especially with educational and training applications 5 seconds of delay are reasonable and should also be set Pull the power plug before you place jumpers or remove them The jumper field is on the printed circuit board in the figure on page 19 position 12 Ex works all jumpe...

Page 14: ...r dismantling the tooling machine Remove the electricity cable from the coupler terminal block loosen the clamping screw and take the tooling machine from the holder For dismantling the machine with the holder remove the electricity cable the two outside screws loosen only do not screw very out and remove the machine with holder and T slot stones downwards Using corresponding holders you can also ...

Page 15: ...e based on the program that is stored in the FLASH EPROM CNC mode or via the connected supervisory computer DNC mode You can interrupt tooling using STOP and continue to work using START TEST test mode In this operating mode you can open the hood at any time if the tooling machine is switched off You can continue to process the programs However the tooling machine is switched off if the hood is op...

Page 16: ...ter a time delay of 1 or 5 seconds the COVER button lights up and you can open the hood With a closed hood you can continue the program by pressing the START button COVER Only if the button is lit you can open the hood by pressing this button first press the button then pull simultaneously at the grip In the unfavorable case if you set only a delay period of one second the spindle can continue to ...

Page 17: ... lights up You must press the COVER button for opening the hood The hood is automatically locked after closing To start the machine you must press the START button again Please refer to the corresponding software manual for all further information on working with thesoftware Keyswitch For debugging the program you can nevertheless open the hood during the operation if you turn the keyswitch to TES...

Page 18: ...ling machine spindle Not released by the software reset the equipment and perform does not function a reference movement Rotary switch at the turn on the tooling machine tooling machine is off Fuse is defective Pull the power plug replace the fuse see below Scaling of the axes Leadscrew pitch does not corres Change the leadscrew pitch in the is not correct pond to the setting in the software drive...

Page 19: ...w blow HBD Supplementaryoutputconnector 230 V Toolingmachinefuse 230 V 5 Amp slow blow HBD suppl outp 9 pin Sub D f con 15 mA max suppl inp 9 pin Sub D fem con H1 jumper field For special cases if a switch is defective or in case of power failure etc you can manually open the hood interlock using the triangular wrench 1 Switch off the machine and lift the machine 2 Remove the four screws and the s...

Page 20: ...0 W 11 000 25 000 r p m firmly wired EMC test according to EN 55011 B and EN 50082 1 Technical subject to change 7 1 Accessories You can order the following accessories that matches the CPM Order no additional collets for the spindle e g 239 110 3000 1 to 5 mm in 0 5 mm steps 6 mm and 1 8 additional mounting hardware for the T slot plate e g 290 002 working area light not for type 1 280 1XX 9004 s...

Page 21: ...r to the figure of the controller printed circuit board page 19 To the 24 V outputs You can tap the voltage at the 9 pin Sub D connector The switching outputs OPTO 5 and OPTO 6 are carried out with optical isolators with emitters led outwards They are available for signaling These outputs are not disconnected in case of Emergency Off You must connect your loads against GND 24 V I O pins 6 to 9 The...

Page 22: ...perly 230 V output Use the connector see image page 19 The connector carries 230 V potential Terminal Description 1 230 V live supply 2 switching output tooling machine 3 switching output 230 V OUT 3 bit 3 4 null tooling machine 5 null supply 6 null OUT 3 7 null OUT 4 8 You can replace the pre installed tooling machine on terminals 2 and 4 by another machine max power approx 900 W Additional 230 V...

Page 23: ...el CNC Compact Equipment CPM Eiterfeld den 11 07 02 280 100 2418 280 101 2418 280 110 2030 280 111 2030 280 120 2036 280 121 2036 280 100 3418 280 101 3418 280 110 3030 280 111 3030 280 120 3036 280 121 3036 ...

Page 24: ... Note No Serial number please add copy Cause of the complaint a Financial complaint H wrong delivery H variance of quantity H ________________________________________ b Technical complaint Error description When does the fault occur H permanently H temperature dependent H sporadic H after ___ minutes of operation Was the item already in use H has not yet been used H defectively by initiation H ___...

Page 25: ...e operator error the product is self consciously returned against a service charge 4 Wrapping We can only accept returned products in original isel packing or equivalent wrapping The warranty claim is endangered by missing original or inappropriate wrapping Resulting transport damages cause the expiration of the warranty claim 5 OEMproducts Products which were not delivered by us are returned in a...

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isel automation CPM 2018, Operating And Maintenance Instruction Manual

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