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6.0 PROBLEMS AND SOLUTIONS 
 

1 The machines can’t rewind the polyethylene hose. 
 - For machines with computer pls also follow the instructions on the computer manual. 
- Open and close completely the bypass by moving its lever. If the turbine impeller doesn’t turn is 
possible that the turbine nozzle is blocked by a solid: dismount the collector under the turbine and 
clean it. Also take off and check the impeller: need to dismantle the turbine cover (and the pto 
protection) with a spanner and a tube key  and then the impeller by using an extractor. 
- The gear box doesn’t  work: if moving the bypass lever (or adjusting min to max speed on the 
computer) the turbine impeller turns (you hear the noise) but the drum doesn’t move, is possible that 
the levers on top of the gear box aren’t well positioned. Place the left side lever in position 1, 2 or 3 as 
indicated at point 3.1  12) at page 17 of this manual. Then place the right side lever in pos 1 (toward 
the sprinkler cart) , pict 14 pos 32. 
 - The sprinkler nozzle is partially stopped and only some water comes out. Dismantle the nozzle and 
check. 
 - The filter at the machine inlet is stopped or at least dirty. Disconnect the flexible supply hose and 
clean the filter. 
- The sprinkler is always supplied with some nozzles of different sizes. If possible change the sprinkler 
nozzle with a larger one.  
- The turbine nozzle is generally 2 mm (0,8”) larger than the sprinkler nozzle. In case the flow is low 
and you can use only a small nozzle on the sprinkler you can also change the turbine nozzle. In this 
case you can mount a turbine nozzle with the same diam of the sprinkler one or  just 2 mm ( 0,08”) 
larger. 
- The pressure isn’t enough at the turbine/machine inlet: first of all disengage the gear box placing the 
right side lever in neutral position “0” and change the gear to a lower one (from 3 to 2 or from 2 to 1) 
with the left side lever. If the drum doesn’t turn try to increase the pressure. 
- The polyethylene hose has been pulled out, the gear box is properly engaged and all the above 
mentioned parts have been checked. The gear box may be damaged: call the local authorized service.  
 

2

 

The machine isn’t stable and try to move.  

- The rear anchoring legs haven’t been adjusted properly place the machine better and especially fix 
properly both rear anchoring legs in the ground.  
- The polyethylene hose has been pulled out, is on the field and is difficult to pull in: wait that the soil 
becomes dry, then shift the polyethylene hose beside its position by a chain or a strong rope. Put the 
chain (or the rope) under the polyethylene hose and connect it to the tractor lifting system and drive the 
tractor all along the polyethylene hose shifting it beside. If you haven’t a tractor you can do this 
operation manually or you can put a wooden block under the polyethylene hose every 6 m (20’) or 
less.  
 
3   If the polyethylene hose hasn’t been rolled up properly  pls check the drum is well aligned with 
the pulling out direction, pull the hose out and follow up the instruction to align the guide fork and 
then roll up the polyethylene hose with pressure (inside the  hose). It’s possible to roll up the hose by 
cardan shaft/pto  or by turbine but always with inside pressure to avoid the polyethylene hose 
excessive ovalisation   

 

7.0  IMPORTANT SUGGESTIONS 
 

- During the machine transport the max allowed speed is 10 km/h (6 mph) on good flat roads.  
- Before you roll up the polyethylene hose by cardan shaft pls be sure the right side lever on the gear 
box is on neutral position of the gear box, otherwise the gear box and other parts can be strongly 
damaged 

Summary of Contents for Silver Series

Page 1: ...on 0 2015 05 03 Silver series irrigation hose reel IRRILAND SRL Via Togliatti 4 z i San Giacomo 42016 Guastalla RE Italia Universal Sales USA PNW Representative www universalsales biz Universal Sales T2 3 820 and T2 3 1049 travelers ...

Page 2: ...E 13 3 MACHINE PREPARATION TO WORK ON THE FIELD PAGE 18 3 1 MACHINE SET UP ON THE FIELD PAGE 18 3 2 AUTOMATIC STOP OF THE MACHINE PAGE 21 3 3 CONTROLS TO BE DONE FOR THE SET UP PAGE 21 3 4 ADJUSTMENT OF THE AUTOMATIC SPEED COMPENSATOR PAGE 23 3 5 EMERGENCY PE HOSE REWINDING BY PTO PAGE 23 3 6 MACHINE USE AT NIGHT PAGE 24 4 0 MAINTAINANCE PAGE 24 5 0 MACHINE STORAGE AT THE END OF THE IRRIGATION SEA...

Page 3: ...ff valve the flex supply hose remains pressurized at the end of the cycle so DO NOT DISCONNECT the flex supply hose before you release the pressure Attention to the sprinkler The pressurized water of the sprinkler can cause severe injuries and damages to persons and things Precaution along the freight The machine can t circulate move around on public roads Don t exceed the towing speed of 10 km h ...

Page 4: ... disconnect it from the feeding pipeline 2 This symbol indicates the risk relative to moving parts Don t use the machine before you mounted again the safety parts and guards When you use a winch pls be sure it s allowed by the present norm 3 This symbol means moving parts Pls stay away from the machine when is working 4 This symbol indicates the point to connect the lifting hooks Don t connect the...

Page 5: ...5 ...

Page 6: ...sed with one to three sprinklers multiple foliage nozzles or with an irrigation boom For all these uses please look at the specific instructions IDENTIFICATION DATA AND MACHINE CONTROLS Y production year Mod machine model OD in mm and length in m N serial number composed by the corder confirmation number and the machine structure last three numbers letters Kg dry machine weight weight of the machi...

Page 7: ...alve optional 6 Engagement disengagement lever Gear box disengaged position 3 Safety instructions 7 Speed indicator 8 Joint between disengagement lever and disengagement rod 30 lever of the 3 speeds gear box in position 2 31 Brake adjustment 32 Engagement disengagement lever Gear box in engaged position 33 speed indicator 34 Hook hole to lift the machine 35 Pin to fix the anchoring leg ...

Page 8: ...ty dog non return tooth in working freight position 13 Rotation run of the safety dog 17 Safety dog non return tooth in position to drop off the sprinkler cart and pull out the pe hose 14 Hand wheel for pto power take off shaft in transport and irrigation position 15 Pressure gauge to know the working pressure 16 Central elbow and drum water inlet central seal inside 20 By pass lever in open posit...

Page 9: ...jack 24 Hand wheel mounted on the pto power take off shaft 25 Hole to fix the sprinkler cart coupling 26 Double lip seal 27 Quick coupling on the PE hose to connect the sprinkler cart 28 Bolt to fix the sprinkler cart coupling 29 Quick coupling of the sprinkler cart Lubricate before inserting ...

Page 10: ...on sprinkler cart side 56 Compensator lever on by pass side 36 Axle of the machine tire 37 Bolt to fix the axle 40 tires 41 Sprinkler cart hook 42 Towing bar on sprinkler cart 43 Quick coupling on the PE hose 44 Sprinkler and sprinkler coupling 45 Cart safety chain 46 Cart legs with holes for height adjustment ...

Page 11: ...e on top side This way the legs will be angled as shown by the red arrows Optional ballast mounting 39 Concrete ballast on cart leg pict 17a 39 Concrete ballast on cart hook pict 17b Picture 17d tire s axles legs assembling 87 cart width adjustment 88 cart leg height adjustment Pict 17f cart safety chain 91 sprinkler ball coupling to adjust the angle of the sprinkler ...

Page 12: ...ensor that send two impulses every revolution to the computer 81 bypass valve for machines with Controller 82 Electric motor for bypass valve Machines equipped with vacuum or shut off valve option 83 Low pressure diaphragm valve also called vacuum valve or discharge valve 84 Electric shut off valve only available with Controller 2 3 Plus and Gsm If the machine doesn t have one of the above listed ...

Page 13: ... chassis and turntable L1 Length with no sprinkler cart and towing bar L2 Max width L3 Necessary space for machines loaded in series on flats with 2 45 m width L4 Towing bar size to be added to L3 WEIGHT always look at the weight indicated in the identification plate on the machine 2 FREIGHT DELIVERY AND ASSEMBLING OF THE MACHINE Attention always work with working gloves To facilitate the freight ...

Page 14: ...axle remains at least 3 cm 1 2 inside the bolt pos 36 pict 16 2 Mount the front lateral legs and adjust the height with the pin pict 18 pos 47 48 and pict 19 pos 49 50 to get the chassis horizontal 3 Mount the towing bar pict 20 pos 52 in its position and tight the bolt pict 20 pos 51 The towing bar can be one piece only In this case you should only fix the bolt 51 4 Mount the front jack picture 2...

Page 15: ...entral pipe point 29 and the pe hose connection pipe they have to be close to the ground but don t touch it In case those parts touch the ground adjust the legs higher Picture 17g when assembling the cart pay attention to the position of the flange indicated by the yellow arrow The square pipe directly welded on the flange has to be on top side This way the legs will be angled as shown by the red ...

Page 16: ...th bolts can tighten it Picture 17c 87 cart track adjustment on horizontal pipe 88 cart height adjustment on vertical legs Pict 17f cart safety chain it should be open along the pull in and locked with the chain around the loading system pipe during the machine shifting 91 sprinkler ball coupling Towing bar 8 Mount the sprinkler pos 44 pict 17 ...

Page 17: ... 29 in the female coupling of pict 12 Put and tighten the bolt pos 28 pict 13 13 Put the safety dog non return tooth in pos 12 pict 4 above this page and roll up the pe hose turning the hand wheel clock wise When the sprinkler cart is hooked to the lifting system you need a forklift or two persons to help pushing it up while you continue turning the hand wheel till when the disengagement lever pic...

Page 18: ...3 Check the machine tire pressure 5 bar 70 psi 3 1 MACHINE SET UP ON THE FIELD Attention always work with the working gloves 1 To hook the machine to the tractor lift it a bit by turning the front jack handle Then lift up the front laterla galvanized stabilizers as much as possible and lower the chassis till when the complete weight is held by the tractor Take the front jack off and shift the mach...

Page 19: ...well aligned 3 Put the pin of the rotation stop in its position to stop the rotation 4 Lower the anchoring legs pos 21 with the handle pos 22 and fix them properly in the ground 5 Take the pin pos 10 pict 7 off and leave it drop down Put the hand wheel on the pto shaft turn the hand wheel anti clock wise and lower the safety dog non return tooth from pos 12 pict 4 till pos 17 pict 6 7 Now turn the...

Page 20: ...on the drum so you ll roll it up with the pressure inside 10 Place the safety dog non return tooth in its working position as shown in picture 4 pos 12 11 Connect the main line hydrant head or pipeline outlet to the machine by using the flexible hose and open a bit the hydrant then wait the water comes out from the sprinkler Then you can open the hydrant completely 12 When the sprinkler is irrigat...

Page 21: ...pict 3 pos 9 push the disengagement rod and the right side lever toward the turbine from pos 32 pict 14 to pos 6 pict 2 the gear box will be automatically disengaged neutral position and the pe hose rewinding will be stopped If there aren t low and or high pressure valves on the machine the irrigation will continue also when the drum doesn t turn anymore If a stop irrigation valve discharge or shu...

Page 22: ...gagement pipes between the automatic loading system and the disengagement rod by placing the bolt in a different hole The lifting system should disengage the gear box when it arrives 15 20 degrees before the vertical position pict 29 ATTENTION When you drop down the sprinkler cart releasing the safety dog non return tooth and turning the pto shaft by means of the hand wheel you should use working ...

Page 23: ...e cable more far to the lever pivoting point Look at pict 23 and 24 Pos 55 speed compensation lever on cart side Pos 56 speed compensation lever on by pass side 3 5 EMERGENCY PE HOSE REWINDING BY PTO The pto power take off of the gear box can be used for the emergency rewinding of the polyethylene hose it will be connected to the tractor by means of a cardan shaft and can be used i e in case of ra...

Page 24: ...and 33 5 0 MACHINE STORAGE AT THE END OF THE IRRIGATION SEASON 1 If the winter temperature will drop below zero where the machine will be stored it s better to partially empty the polyethylene hose To do it you should pull out half of the polyethylene hose as you do for a normal irrigation then you take the sprinkler cart off and then you rewind the polyethylene hose by means of the pto shaft look...

Page 25: ...ne inlet first of all disengage the gear box placing the right side lever in neutral position 0 and change the gear to a lower one from 3 to 2 or from 2 to 1 with the left side lever If the drum doesn t turn try to increase the pressure The polyethylene hose has been pulled out the gear box is properly engaged and all the above mentioned parts have been checked The gear box may be damaged call the...

Page 26: ... is not more responsible for any risk 8 0 ADDITIONAL RISKS Even if IRRILAND pays attention to avoid dangers for the user during the design and the construction with functions and guards generally safe it s always possible that some additional risk appear during the use of the machine 1 Risk to hook and displacement between the drum and the structure during the structure and the drum rotation This ...

Page 27: ...uit only in case of hydraulic options on the machine Don t make anything to the hydraulic circuit if the pressure hasn t been discharged through the quick couplings or the distributor 10 Risk of incidents on roads Set up the sprinkler cart and the sprinkler in a way that the water throw will not wet a transit area to avoid damages to persons and things 9 0 SHIFTING OF MACHINES CONNECTED TO PRESSUR...

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