IPC Gansow 1250 Operator'S Manual Download

Page: 3 / 40

TECHNICAL CHARACTERISTICS ........................................................................4

MACHINE DIMENSIONS ........................................................................................7

SAFETY SYMBOLS

................................................................................................8

GENERAL INFORMATION .....................................................................................9

Purpose of this manual

.................................................................................................................. 9

Identifying the machine .................................................................................................................. 9

Documentation provided with the machine

................................................................................... 10

TECHNICAL INFORMATION .................................................................................11

General description ....................................................................................................................... 11

Parts of the machine

..................................................................................................................... 11

Hazard areas................................................................................................................................. 12

Accessories ................................................................................................................................... 12

SAFETY INFORMATION

.......................................................................................13

Safety precautions ........................................................................................................................ 13

MOVEMENT INSTALLATION ...............................................................................15

Lifting and transporting the packaged machine ............................................................................ 15

Delivery checks

............................................................................................................................. 15

Unpacking ..................................................................................................................................... 15

Batteries (Battery version)............................................................................................................. 15

Batteries: preparation .................................................................................................................... 16

Batteries: installation and connection............................................................................................ 16

Batteries: removal ......................................................................................................................... 17

Choosing a battery charger ........................................................................................................... 17

Preparing the battery charger

...................................................................................................... 17

Preparing the engine (Petrol and Dual Power versions)

.............................................................. 17

Preparing the hydraulic circuit (Petrol and Diesel versions)

.......................................................... 17

Fitting the side brushes ................................................................................................................. 17

Lifting and transporting the machine ............................................................................................. 18

PRACTICAL GUIDE FOR THE OPERATOR .........................................................19

Preparing the machine for work

.................................................................................................... 19

Controls of the Battery and Dual Power versions

......................................................................... 20

Operating the Battery and Dual Power versions

........................................................................... 22

Controls of the Petrol and Diesel versions

.................................................................................... 22

Operating the Petrol and Diesel versions

...................................................................................... 25

Emptying the bottom unloading debris bin .................................................................................... 25

Emptying the top unloading debris bin .......................................................................................... 26

Finishing work ............................................................................................................................... 26

Moving the machine when not in operation................................................................................... 26

PERIODS OF INACTIVITY

....................................................................................27

MAINTENANCE INSTRUCTIONS .........................................................................28

Maintenance - General rules ......................................................................................................... 28

Replacing/installing the main brush

............................................................................................. 28

Adjusting the main brush............................................................................................................... 29

Replacing/installing the side brushes

............................................................................................ 29

Adjusting the side brushes ............................................................................................................ 30

Replacing/installing the suction filter

............................................................................................. 30

Fuses: replacing ............................................................................................................................ 32

Battery maintenance and charging ............................................................................................... 32

Changing the engine oil ................................................................................................................ 33

Periodic checks

............................................................................................................................. 34

TROUBLESHOOTING

...........................................................................................35

DISPLAY ALARMS

................................................................................................37

TECHNICAL MENU ...............................................................................................39

Summary of Contents for Gansow 1250

Page 1: ... Vorliegendes Handbuch vor jedem Eingriff an der Maschine aufmerksam durchlesen Consulte detenidamente este manual antes de llevar a cabo cualquier trabajo en la máquina Konsulter denne håndboken nøye før du går i gang med noen som helst type inngrep på maskinen Raadpleeg deze handleiding aandachtig alvorens met enige werkzaamheid aan de machine te beginnen Consulte atentamente este manual antes d...

Page 2: ...IT GB ENGLISH Translated instructions 2 ...

Page 3: ... Diesel versions 17 Fitting the side brushes 17 Lifting and transporting the machine 18 PRACTICAL GUIDE FOR THE OPERATOR 19 Preparing the machine for work 19 Controls of the Battery and Dual Power versions 20 Operating the Battery and Dual Power versions 22 Controls of the Petrol and Diesel versions 22 Operating the Petrol and Diesel versions 25 Emptying the bottom unloading debris bin 25 Emptying...

Page 4: ... brush motor power W 600 Side brush motor power W 90 Drive motor power 450 W 98 Cm3 rpm Internal combustion engine starting W Internal combustion engine power W 4125 4125 Fuel tank capacity l 3 1 3 1 Suction motor power W 260 Panel filter shaker motor power W 90 Pocket filter shaker motor power W 110 Alternator A 80 Maximum forward speed Km h 6 2 6 2 6 2 6 2 4 ...

Page 5: ...56 Rear wheel diameter mm 250 Front wheel diameter mm 250 Main brush diameter mm 280 Side brush diameter mm 400 Panel filter surface area sq m 4 Pocket filter surface area sq m 4 Maximum bin tipping height top unload ing mm 1460 Gross weight 1250 Kg 552 371 Gross weight 1280 Kg 607 424 Transported weight 1250 Kg 279 75 Transported weight 1280 Kg 279 75 5 ...

Page 6: ... mm X 1550 Z 905 Y1 1868 Y2 1210 Battery compartment dimensions length width height mm 500X500 305x185 x 2 Packed size length width height mm 1740X1100X1410 Sound pressure LpA dB 70 84 82 88 Measured sound power Lwa dB 82 94 94 99 Guaranteed sound power Lwa g dB 83 95 95 100 Vibration level hand HAV m sec2 2 6 3 2 5 3 3 Measurement uncertainty k m sec2 1 3 1 5 1 3 1 7 Vibration level body HBV m se...

Page 7: ...IT GB X Y Z See TECHNICAL CHARACTERISTICS table MACHINE DIMENSIONS X Y1 Y2 Z X Y Z 7 ...

Page 8: ...ISK OF ABRASION WARNING RISK OF ENTANGLEMENT WARNING RISK OF ACID BURNS WARNING RISK OF BURNS MAXIMUM SLOPE OPERATOR S MANUAL OPERATING INSTRUCTIONS READ THE OPERATOR S MANUAL DIRECT CURRENT SYMBOL INSULATION CLASS THIS CLASSIFICATION ONLY AP PLIES TO MACHINES POWERED BY BATTERIES 8 ...

Page 9: ...oid a series of consequences which could cau se death or serious injury to personnel WARNING Indicates the need for attention in order to avoid a series of consequences which could cause injury to personnel or damage to the machine or work environment or financial loss IMPORTANT Important information In line with the company s policy of constant product development and updating the Manu facturer r...

Page 10: ...GB Documentation provided with the machine Operator s manual Certificate of warranty CE certificate of conformity 10 ...

Page 11: ... Debris bin 1 fig 1 This collects the debris picked up by the main brush and dust from the filter Control panel 2 fig 1 Main brush 3 fig 1 This is the most important part of the machine and transfers dust and debris to the bin Brushes are available in different hardnesses and with different bri stles to suit the type of material to be picked up Side brushes 4 fig 1 These convey dust and debris tow...

Page 12: ...wheels risk of crushing between the wheels and chassis Motor engine battery compartment risk of injury from short circuits between battery poles risk of serious burns if maintenance is performed with the engine off but still hot Petrol and Dual Power versions Debris bin risk of crushing during lifting lowering and rotation Accessories Soft hard and abrasive brushes 12 ...

Page 13: ...ways manoeuvre with care and avoid reversing When transiting steeper ramps or slopes take the utmost care to prevent tipping and or uncontrolled acceleration Never park the machine on a slope Never leave the machine unattended with the motor or engine on Before leaving it turn the motor or engine off and make sure it cannot move accidentally Always pay attention to other people especially children...

Page 14: ...from the power supply All work on the electrical system and all maintenance and repair operations other than those explicitly described in this manual must be performed by specialist and experienced personnel only Only use original accessories and spare parts supplied by the Manufacturer to guarantee safe and problem free operation of the machine Never use parts removed from other machines or from...

Page 15: ...ir contents this Operator s Manual the maintenance manual declaration of conformity certificate of warranty battery bridges with terminals connector for battery charger Depending on the model remove the metal brackets or cut the plastic straps fixing the machine chassis to the pallet Using a sloping ramp push the machine backwards off the pallet Unpack the brushes from their packaging Clean the ou...

Page 16: ...and if necessary top up with sulphuric acid solution Close the caps Install the batteries in the machine following the procedure described below Charge the batteries before starting up the machine for the first time Follow the instructions in the Battery maintenance and charging section Batteries installation and connection DANGER Check that all switches on the control panel are in the 0 off posit...

Page 17: ...battery charger manu facturer and manual to confirm the choice Gel batteries use a charger specific for this type of battery Preparing the battery charger If you wish to use a battery charger not provided with the machine you must fit it with the connector supplied with the machine Proceed as follows to fit the connector Remove about 13 mm of protective sheath from the red and black cables of the ...

Page 18: ...ys use personal protection devices Proceed as follows to load the machine onto a means of transport Empty the debris bin Remove the batteries Position the machine on a pallet and fix it in place with plastic straps or metal brackets Lift the pallet with the machine using a fork lift truck and load it onto the means of trans port Anchor the machine to the means of transport with cables connected to...

Page 19: ... machine stationary WARNING Each 30 minutes of work press the filter shaker button for 30 seconds to clean the suction filter During this operation the suction fan shuts off automatically Battery and Dual Power versions WARNING Avoid passing over puddles of water If the floor is wet you can still use the machine but you must turn off the suction fan since damp wet dirt reduces the performance of t...

Page 20: ...le disable and change the delay for AUTO POWER OFF mode from the Technical menu Left and right side brush control lever 1 fig 4 Push this lever down to lower the side brushes to working position and start rotation Raise the lever to lift the brushes and stop rotation Main brush control lever 1 fig 5 Push this lever forwards to lower the main brush to working position and start rotation Raise the l...

Page 21: ...this selector to engage forward or reverse travel Main switch 6 fig 8 Switches power to all machine functions on off Horn button 7 fig 8 Press to sound the horn Light switch 8 fig 8 Turns the lights OPTIONAL on and off Engine start switch 9 fig 8 Starts and shuts down the engine Suction switch 10 fig 8 Switches suction on and off Filter shaker button 11 fig 8 Press and hold this button for 30 seco...

Page 22: ...ge the parking brake To disengage the brake lock and release the parking brake simply press the service brake pedal Service brake pedal 3 fig 9 Press this pedal to stop the ma chine during operation Flap lift pedal 4 fig 9 Press this pedal to lift the flaps in order to pick up large but light objects Re lease the pedal when not needed Direction selector pedal 5 fig 9 Press this pedal to select the...

Page 23: ...Pull to engage the choke for cold starting Filter shaker button 2 fig 13 Shut off suction with the suction control lever and then press and hold this button for 30 seconds to shake and clean the suction filter Bin up down switch 3 fig 13 Lifts or lowers the debris bin Horn button 4 fig 13 Press to sound the horn Main switch 5 fig 13 Switches power to all machine functions on off Voltage indicator ...

Page 24: ...ights on and off OPTIONAL Oil alert light Fig 13 Ref 10 engine oil pressure problem Bin up down movement enabling button 1 fig 29 Press this button to enable bin move ment by the bin up down switch 1 2 29 O F F ON S T A R T 2 3 4 5 6 7 8 9 10 1 13 24 ...

Page 25: ...ess the left side to move backwards Lower the side brushes Lower the main brush Adjust the suction control lever to obtain the required strength of suction Press the flap lift pedal only when you need to pick up large but light objects Cleaning quality depends largely on the cleanliness of the suction filter Operate the filter shaker at intervals suitable to the environment in which you are using ...

Page 26: ...ate the bin up down switch 2 fig 29 to raise the bin to the required height Pull the lever fig 7 to rotate the bin and empty its contents Turn the bin back to its horizontal position Press and hold the bin movement enabling button 1 fig 29 then operate the bin up down switch 2 fig 29 to lower the bin again Finishing work IMPORTANT Shake the filter at the end of every work session When you finish w...

Page 27: ...sconnect the machine from the power supply Completely recharge the batteries and deposit them in the battery store During long peri ods of inactivity you should charge the batteries regularly at least once every two months to keep them constantly at maximum charge WARNING If you do not charge the batteries regularly they may be irreparably damaged 27 ...

Page 28: ...Do not use steam to avoid the heat warping plastic parts Do not use solvents or hydrocarbon based products These can damage the cowling and rubber components Replacing installing the main brush DANGER This operation must be performed with the machine switched off and the key removed Proceed as follows to replace the main brush Unscrew the knob and open the door on the left of the machine Unscrew t...

Page 29: ... can be engaged fig 19 Screw the knob back in fig 19 Replacing installing the side brushes DANGER This operation must be performed with the machine switched off and the key removed For ease of transport the side brushes are not installed on the machine when it is delivered Proceed as follows to install the side brushes Raise the side brush holders fig 30 Unscrew the screw on the side brush motor s...

Page 30: ... idle position Replacing installing the suction filter DANGER This operation must be performed with the machine switched off and the key removed The suction filter makes a major contribution to the efficiency of the whole machine Its correct maintenance keeps the machine at maximum efficiency at all times If the sweeper begins to raise dust as it sweeps check the condition of the suction filter Th...

Page 31: ...ow the filter clean with compressed air maximum pressure 6 bar IMPORTANT The filter is marked to show the correct direction for fitting Manual cleaning of the pocket filter DANGER This operation must be performed with the machine switched off and the key removed If the action of the filter shaker proves insufficient proceed as follows to clean the filter manually Remove the filter compartment cove...

Page 32: ... hour counter and horn fuse 3 fig 25 Petrol and Diesel versions fig 26 Main fuse Manual reset cutouts for side brush motors fig 27 Battery and Dual Power versions Filter shaker and suction fan fuse 1 fig 28 central brush motor fuse 2 fig 28 Battery and Dual Power versions Battery maintenance and charging DANGER Do not check the batteries by sparking The batteries give off flammable fumes Put out a...

Page 33: ...shboard Always change engine oil with the machine switched off and the engine cold Check that all machine functions are disabled then lift the top cowling Check that the engine is not hot enough to cause burns then proceed as follows Find the engine oil drain pipe and pass it through the hole in the engine compartment bot tom plate Remove the oil level dipstick to facilitate drainage of the old oi...

Page 34: ...CK THE BATTERY ELECTROLYTE X X CHECK THE HYDRAULIC OIL X X CHECK THE CONDITION OF THE BELTS X ADJUST THE BRAKE X CHECK THE TIGHTNESS OF NUTS BOLTS X CHECK THE CONDITION OF THE BRUSHES X CHECK THE TIGHTNESS OF THE SEALS X CHECK THE FUNCTIONING OF DEVICES X X GREASE THE STEERING CHAIN X 34 ...

Page 35: ...g and wire picked up The flaps are damaged B DP P D Replace the flaps Debris bin full B DP P D Empty the debris bin The main brush does not rotate Belt broken B DP P D Replace Fuse burned out B DP Replace Microswitch faulty B DP Replace Cable disconnected B DP Check Gearmotor faulty B DP Replace The side brushes do not rotate Belt broken P D Replace Cutout tripped B DP Reset Microswitch faulty B D...

Page 36: ...P D Top up No engine oil DP P D Top up Driver detection device faulty B DP P D Replace Operator not correctly seated Sit correctly in the seat Clutch not engaged P D Engage Main fuse burned out B DP Replace Power control board fuse burned out B DP Replace The batteries do not hold their charge Electrolyte low B DP P D Top up Battery terminal loose B DP P D Tighten 36 ...

Page 37: ...oard DRIVE CONTROL BOARD CUTOUT TRIPPED The drive control board has overheated ACCELERATOR FAULT There is a problem with the accelerator cable MAX SPEED POTENTIOM ETER FAULT There is a fault in the maximum speed potentiometer cabling UNDERVOLTAGE FAULT Check the batteries OVERVOLTAGE FAULT Check the batteries RELAY FAULT Replace the drive control board HPD Check the accelerator pedal Switch the ma...

Page 38: ...INE Dual Power version only start the engine to continue work BATTERY CHARGED Dual Power version only batteries charged ALTERNATOR CUTOUT TRIPPED Dual Power version only the alternator has overheated CHANGE ENGINE OIL Dual Power version only change the engine oil COWLING OPEN SWITCH OFF MOTOR ENGINE 38 ...

Page 39: ...he FILTER SHAKER button to scroll down through items or decrement the selected pa rameter value Press the MENU button to select the parameter to change The selected parameter appears in negative LANGUAGE IT GB ES BATTERY TYPE ACID GEL OFF MANUAL 20 120 SECONDS FROM ENGINE STARTUP TIME OUT 0 10 SECONDS AUTOMATIC 5 30 MINUTES AUTO POWER OFF FILTER SHAKER MACHINE TYPE BATTERY DUAL POWER SERVICE MENU ...

Page 40: ... Tel 39 0421 205511 Fax 39 0421 204227 Internet address http www ipcleaning com Email address http info ipcleaning com Sede produttiva Production premises Via Cartesio 39 42100 Villa Bagno R E Italy Tel 39 0522 266000 Fax 39 0522 342045 Internet address http www ipcgansow com PLDC02107_2 ...

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IPC Gansow 1250, Operator'S Manual

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