Invertek Drives Optidrive HVAC Series User Manual Download Page 40

Optidrive

 

ODV

2

 

User

 

Guide

 

Revision

 

1.00

 

 

www.invertek.co.uk

 

40

 

In

 

addition,

 

the

 

value

 

of

 

P8

15

 

on

 

the

 

network

 

master,

 

‘Pump

 

staging

 

DOL

 

pump

 

availability’

 

must

 

be

 

set

 

with

 

the

 

number

 

of

 

additional

 

drives

 

available

 

in

 

the

 

system

 

(slave

 

drives),

 

excluding

 

the

 

master

 

(set

 

to

 

a

 

value

 

other

 

than

 

0).

 

The

 

master

 

drive

 

must

 

be

 

set

 

to

 

drive

 

address

 

1

 

(default),

 

with

 

the

 

addresses

 

of

 

the

 

slave

 

drives

 

set

 

in

 

sequence

 

to

 

subsequent

 

addresses

 

(2.

 

3.

 

4.

 

5...).

 

Addresses

 

are

 

set

 

within

 

P5

01.

 

When

 

the

 

system

 

is

 

enabled

 

the

 

master

 

drive

 

will

 

check

 

the

 

run

 

time

 

clocks

 

for

 

all

 

drives

 

in

 

the

 

network

 

which

 

are

 

stored

 

and

 

maintained

 

within

 

menu

 

0

 

of

 

the

 

master

 

drive.

 

The

 

first

 

available

 

drive

 

with

 

the

 

lowest

 

run

 

time

 

is

 

automatically

 

run

 

first.

 

At

 

a

 

predefined

 

level

 

additional

 

drives

 

/

 

pumps

 

are

 

brought

 

on

line

 

in

 

sequence

 

to

 

assist

 

the

 

running

 

pumps.

 

Switch

 

on

 

sequence

 

is

 

always

 

defined

 

by

 

the

 

pump

 

run

 

time

 

clocks

 

of

 

the

 

available

 

drives

 

(monitored

 

and

 

maintained

 

by

 

the

 

master

 

drive)

 

with

 

the

 

least

 

run

 

time

 

pump

 

switched

 

in

 

first.

 

A

 

pre

defined

 

settle

 

time

 

(Set

 

in

 

P8

19)

 

is

 

observed

 

before

 

any

 

further

 

pumps

 

are

 

switched

 

in

 

or

 

out

 

of

 

the

 

system.

 

This

 

allows

 

the

 

system

 

to

 

reach

 

a

 

steady

 

operating

 

state

 

before

 

additional

 

pump

 

requirements

 

are

 

assessed.

 

Pump

 

switch

 

off

 

is

 

done

 

at

 

a

 

predefined

 

level

 

in

 

the

 

sequence

 

of

 

least

 

run

 

time.

 

Maximum

 

and

 

minimum

 

speed

 

and

 

Ramp

 

times

 

for

 

each

 

drive

 

in

 

the

 

network

 

are

 

determined

 

by

 

the

 

individual

 

setting

 

on

 

each

 

drive

 

(P1

01

 

to

 

P1

04).

 

The

 

maximum

 

difference

 

in

 

run

 

time

 

between

 

drives

 

/

 

pumps

 

can

 

be

 

limited

 

by

 

setting

 

the

 

‘Pump

 

Staging

 

Duty

 

Switch

 

Over

 

Time’

 

parameter

 

(P8

16).

 

When

 

a

 

value

 

is

 

entered

 

into

 

P8

16

 

the

 

network

 

master

 

drive

 

will

 

automatically

 

switch

 

off

 

the

 

drive

 

/

 

pump

 

with

 

the

 

longest

 

run

 

time

 

and

 

switch

 

in

 

the

 

drive

 

/

 

pump

 

with

 

the

 

shortest

 

run

 

time

 

once

 

the

 

difference

 

in

 

run

 

times

 

set

 

in

 

P8

16

 

is

 

exceeded.

 

When

 

P8

16

 

is

 

set

 

to

 

0

 

pump

 

switch

over

 

based

 

on

 

run

 

time

 

is

 

disabled

 

and

 

switch

 

over

 

is

 

determined

 

only

 

by

 

the

 

threshold

 

limits

 

(demand

 

based).

 

Duty

 

run

 

time

 

clocks

 

are

 

available

 

to

 

view

 

in

 

P0

12

 

of

 

the

 

network

 

master

 

drive.

 

Clocks

 

are

 

reset

 

by

 

setting

 

parameter

 

P8

20

 

‘Pump

 

Staging

 

Master

 

Clock

 

Reset’

 

to

 

1

 

(reset)

 

on

 

the

 

network

 

master

 

drive.

 

The

 

Network

 

Master

 

will

 

assume

 

that

 

any

 

drive

 

not

 

responding

 

to

 

network

 

messaging

 

is

 

currently

 

unavailable

 

(powered

 

off

 

/

 

RS485

 

disconnected).

 

The

 

Network

 

master

 

will

 

continue

 

to

 

poll

 

drives

 

that

 

are

 

offline

 

but

 

will

 

not

 

attempt

 

to

 

run

 

the

 

drive

 

until

 

communication

 

is

 

re

established.

 

When

 

any

 

drive,

 

including

 

the

 

network

 

master,

 

enters

 

into

 

a

 

trip

 

condition

 

it

 

will

 

be

 

temporarily

 

suspended

 

from

 

operation

 

and

 

the

 

system

 

will

 

maintain

 

operation

 

with

 

the

 

remaining

 

available

 

drives.

 

When

 

a

 

drive

 

is

 

reset

 

from

 

a

 

trip

 

condition

 

it

 

will

 

automatically

 

become

 

available

 

for

 

selection

 

by

 

the

 

network

 

master.

 

The

 

enable

 

input

 

(T1

 

 

T2)

 

to

 

the

 

network

 

master

 

is

 

deemed

 

to

 

be

 

the

 

enable

 

for

 

the

 

complete

 

system

 

and

 

causes

 

system

 

operation

 

to

 

start

 

or

 

stop.

 

Individual

 

enable

 

inputs

 

(T1

 

 

T2)

 

on

 

the

 

network

 

slave

 

drives

 

provide

 

an

 

inhibit

 

input

 

that

 

prevent

 

operation

 

of

 

that

 

particular

 

drive.

  

 

Quick

 

Setup

 

Overview:

 

On

 

all

 

HVAC

 

Drives

 

 

Set

 

Basic

 

parameters

 

P1

01

 

to

 

P1

10

 

on

 

all

 

drives

 

in

 

the

 

system.

 

Energy

 

Optimiser

 

P1

06

 

must

 

remain

 

disabled.

 

 

Set

 

Parameter

 

P1

14=

 

101

 

to

 

allow

 

access

 

to

 

extended

 

parameters

 

On

 

the

 

Network

 

Master

 

 

In

 

Menu

 

3,

 

Configure

 

parameters

 

for

 

the

 

PID

 

Control

 

 

Ensure

 

the

 

network

 

serial

 

address

 

in

 

P5

01

 

is

 

left

 

as

 

default

 

(1)

 

 

Set

 

parameter

 

P8

14=2

 

to

 

enable

 

the

 

Pump

 

staging

 

 

Multiple

 

Drive

 

Cascade

 

function

 

 

Set

 

the

 

number

 

of

 

network

 

slave

 

pumps

 

available

 

in

 

the

 

system

 

(not

 

including

 

Network

 

Master

 

VFD)

 

in

 

P8

15

 

 

Set

 

Optidrive

 

HVAC

 

operating

 

speed

 

limits

 

used

 

to

 

activate

 

/

 

deactivate

 

network

 

slave

 

pumps

 

as

 

follows:

 

o

 

P8

17:

 

Pump

 

Staging

 

Assist

 

Switch

 

In

 

Speed

 

 

Threshold

 

to

 

bring

 

in

 

assist

 

pump

 

o

 

P8

18:

 

Pump

 

Staging

 

Assist

 

Switch

 

Out

 

Speed

 

 

Threshold

 

to

 

switch

 

out

 

assist

 

pump

 

 

Set

 

a

 

pump

 

staging

 

settle

 

time

 

(minimum

 

10

 

seconds)

 

in

 

P8

19.

 

The

 

time

 

entered

 

in

 

P8

19

 

must

 

be

 

sufficient

 

for

 

the

 

PID

 

feedback

 

signal

 

from

 

the

 

system

 

output

 

sensor

 

to

 

settle

 

to

 

a

 

steady

 

level.

 

 

If

 

the

 

duty

 

run

 

times

 

between

 

all

 

available

 

drives

 

/

 

pumps

 

are

 

to

 

be

 

balanced

 

then

 

the

 

maximum

 

permissible

 

difference

 

in

 

hours

 

should

 

be

 

entered

 

in

 

P8

16.

 

On

 

the

 

Network

 

Slaves

 

 

Set

 

the

 

drives

 

to

 

network

 

slaves

 

by

 

setting

 

P1

12

 

=

 

5

 

 

Set

 

the

 

network

 

serial

 

address

 

in

 

P5

01

 

to

 

unique

 

addresses

 

is

 

sequence,

 

starting

 

at

 

address

 

2

 

(2,

 

3,

 

4,

 

5...)

 

 

13.3.

 

Maintenance

 

Interval

 

Set

up

 

and

 

Reset

 

The

 

Optidrive

 

HVAC

 

has

 

a

 

maintenance

 

interval

 

timer

 

function

 

with

 

visible

 

display

 

indication

 

and

 

configurable

 

output

 

points

 

to

 

allow

 

the

 

programmer

 

to

 

set

up

 

routine

 

maintenance

 

schedules

 

/

 

intervals

 

for

 

the

 

machine

 

/

 

system

 

and

 

to

 

indicate

 

maintenance

 

due

 

to

 

the

 

machine

 

operator.

 

The

 

maintenance

 

interval

 

is

 

calculated

 

from

 

the

 

‘Drive

 

hours

 

run

 

clock’

 

and

 

is

 

hence

 

an

 

indication

 

of

 

the

 

operational

 

use

 

of

 

the

 

drive

 

system

 

rather

 

than

 

a

 

basic

 

calendar

 

based

 

timer

 

function.

 

 

Operational

 

Overview:

 

The

 

maintenance

 

interval

 

is

 

enabled

 

and

 

configured

 

by

 

parameter

 

P6

24,

 

Service

 

Interval

 

Timer.

 

When

 

P6

24

 

is

 

set

 

to

 

0

 

the

 

maintenance

 

interval

 

timer

 

is

 

disabled.

 

The

 

maintenance

 

interval

 

(P6

24)

 

is

 

set

 

in

 

hours

 

between

 

1

 

and

 

60000

 

(default

 

5000

 

hours).

 

Access

 

to

 

parameter

 

menu

 

6

 

is

 

permitted

 

only

 

when

 

the

 

advanced

 

security

 

level

 

password

 

is

 

entered

 

into

 

P1

14

 

(default

 

password

 

201).

 

The

 

maintenance

 

interval

 

timer

 

is

 

initiated

 

when

 

a

 

valid

 

value

 

is

 

entered

 

into

 

P6

24.

   

The

 

time

 

remaining

 

until

 

maintenance

 

becomes

 

due

 

is

 

stored

 

and

 

displayed

 

in

 

parameter

 

P0

22

 

(Time

 

Left

 

to

 

Next

 

service).

 

When

 

the

 

maintenance

 

interval

 

expires

 

(P0

22

 

reaches

 

0)

 

the

 

Optidrive

 

HVAC

 

can

 

indicate

 

maintenance

 

due

 

on

 

the

 

machine

 

in

 

the

 

following

 

ways:

 

 

The

 

maintenance

 

symbol

 

is

 

automatically

 

displayed

 

on

 

the

 

OLED

 

display

 

(alternating

 

with

 

drive

 

communications

 

address

 

in

 

top

 

right

 

corner.

 

 

One

 

of

 

the

 

drive

 

relay

 

outputs

 

can

 

be

 

configured

 

for

 

indication

 

of

 

maintenance

 

due,

 

 

A

 

warning

 

bit

 

in

 

the

 

drive

 

communications

 

status

 

words

 

is

 

set

 

(see

 

associated

 

communications

 

guide).

 

Summary of Contents for Optidrive HVAC Series

Page 1: ......

Page 2: ...Use a screened shielded cable The shield should be bonded to earth at both ends Motor Connection Check for Star or Delta Connection Enter the Motor Nameplate Data into the drive Parameters as follows...

Page 3: ...Mounting Information can be found on page 8 section 3 4 Control Terminal Configuration based on factory settings Safe Torque Off STO Link the terminals as shown above through the emergency stop circui...

Page 4: ...tor cable 3 Phase 400 Volt Input ODV 2 x4xxx xxAxx Use External Filter OD Fx34x No additional filtering required Use screened motor cable Note For motor cable lengths greater than 100m an output dv dt...

Page 5: ...1 Basic Parameters 17 8 Digital Input Functions 19 8 1 Digital Input Configuration Parameter P1 13 19 9 Extended Parameters 20 9 1 Parameter Group 2 Extended parameters 20 9 2 Parameter Group 3 PID C...

Page 6: ...ables whilst power is applied to the drive or to the external control circuits Within the European Union all machinery in which this product is used must comply with Directive 98 37 EC Safety of Machi...

Page 7: ...3KF1N 22 ODV 2 62030 3HF1N 30 90 5 ODV 2 62030 3KF1N 30 ODV 2 62040 3HF1N 40 110 6 ODV 2 62037 3KF1N 37 ODV 2 62050 3HF1N 50 150 6 ODV 2 62045 3KF1N 45 ODV 2 62060 3HF1N 60 180 6 ODV 2 72055 3KF1N 55...

Page 8: ...ify the shipper immediately if any exist Check the drive rating label to ensure it is of the correct type and power requirements for the application Store the Optidrive in its box until required Stora...

Page 9: ...87 5 5 0 217 11 0 433 3 6 Guidelines for mounting Before mounting the drive ensure that the chosen location meets the environmental condition requirements for the drive shown in section 11 1 The driv...

Page 10: ...cted by motor cable length and type the effective switching frequency the earth connections used and the type of RFI filter installed If an ELCB Earth Leakage Circuit Breaker is to be used the followi...

Page 11: ...cable is utilised the earth conductor must be of at least equal cross sectional area and manufactured from the same material as the phase conductors The motor earth must be connected to one of the Op...

Page 12: ...rol Terminal Connections Main Terminal Strip 1 24V 24V User Output Input 100mA User Output or 24V back up supply 2 DI 1 Input 1 Digital 8 30 Volt DC 3 DI 2 Input 2 Digital 8 30 Volt DC 4 DI 3 Input 3...

Page 13: ...nd also allows control of the drive when Hand operation is selected Navigate Button Used to display real time information to access and exit parameter edit mode and to store parameter changes Up Butto...

Page 14: ...internally within the drive as the standard default settings This does not affect the procedure for returning the drive to factory default settings as described above P6 29 Save user parameters as def...

Page 15: ...otor with the best possible efficiency level Protect the motor against possible damage due to operation in overload condition In order to acheive this the Optidrive requires that the following informa...

Page 16: ...red In this case the following parameters can be adjusted to suit the application P1 01 Maximum Frequency In general this should match the motor rated frequency If operation above this frequency is de...

Page 17: ...P1 01 Units Hz Rpm Default 0 0 Minimum speed limit Hz or RPM If P1 10 0 the value entered displayed is in Rpm P1 03 Acceleration Ramp Time Minimum 0 0 Maximum 6000 0 Units Seconds Default 30 0 Acceler...

Page 18: ...nimum 0 Maximum 5 Units Default 0 0 Terminal Control The drive responds directly to signals applied to the control terminals 1 Uni directional Keypad Control The drive can be controlled in the forward...

Page 19: ...2l 7 O Stop C Run Enable O Forward C Reverse O Remote Ctrl C Local Ctrl Analog In 1 O Preset 1 C Preset 2 8 O Stop C Run Enable O Fire Mode 1 C Normal Operation 1 O Remote Ctrl C Local Ctrl Analog In...

Page 20: ...his function is enabled See section 13 5 Pump clean function When clean function is disabled Preset speed 6 can be selected as per normal operation and is selected using the user defined logic configu...

Page 21: ...imum Maximum Units Default U 0 10 U 0 10 0 to10V U 10 0 10 to 0V A 0 20 0 to 20mA A 20 0 20to 0mA A 4 20 4 to 20mA A 20 4 20 to 4mA P2 13 Analog Output 2 Terminal 11 Function Select Minimum 0 Maximum...

Page 22: ...nked together 0 Drive Enabled Running Logic 1 when the motor is enabled 1 Drive Healthy Logic 1 when power is applied to the drive and no fault exists 2 At Target Frequency Speed Logic 1 when the outp...

Page 23: ...Input 1 Reference 3 Actual Speed Digital Speed x P2 29 x Analog Input 1 Reference P2 29 Slave Speed Scaling Factor Minimum 500 0 Maximum 500 0 Units Default 100 0 Slave speed scaling factor used in co...

Page 24: ...mum 3 Units Default 1 This parameter is only active when P1 12 1 or 2 keypad Mode 0 Minimum Speed Following a stop and restart the drive will always initially run at the minimum speed P1 02 1 Previous...

Page 25: ...the preset digital reference set point used for the PID Controller P3 07 PID Controller Output Upper Limit Minimum P3 08 Maximum 100 0 Units Default 100 0 Limits the maximum value output from the PID...

Page 26: ...when Modbus BACnet communications are used 9 6kbps 19 2kpbs 38 4kpbs 57 6kpbs 115 kbps P5 04 Modbus BACnet Data Format Minimum Maximum Units Default n 1 Sets the expected Modbus or BACnet telegram dat...

Page 27: ...monitoring which can be used to detect belt failure in belt driven fan applications or Dry Pump Pump Blockage or broken impeller in Pump applications 0 Disabled 1 Low Load Detection Enabled Belt Fail...

Page 28: ...balance run time duty on each pump in the Pump staging application and to ensure periodic operation of each pump P8 16 can be set with a time limit for pump switch over When set to a value other than...

Page 29: ...m Units V Default Displays the instantaneous output voltage from the drive to the motor P0 12 Cascade Function Timer Minimum Maximum Units Hrs Default Run Time values for variable speed and DOL pumps...

Page 30: ...Serial number LMSB P0 31 Drive Lifetime Operating Time Minimum 0 Maximum Units HH MM SS Default Two entry display First display shows hours Second display shows minutes and seconds Displays the total...

Page 31: ...Maximum Units Default 0 P0 43 Critical Fault Counter Under Voltage Minimum 0 Maximum Units Default 0 P0 44 Critical Fault Counter Over Temperature Minimum Maximum Units Default 0 P0 45 Critical Fault...

Page 32: ...dbus RTU network as described below 10 2 Modbus RTU Communications 10 2 1 Modbus Telegram Structure The Optidrive HVAC2 supports Master Slave Modbus RTU communications using the 03 Read Holding Regist...

Page 33: ...ed Running Bit 1 0 Drive Healthy 1 Drive Tripped The Upper Byte will contain the relevant fault number in the event of a drive trip Refer to section 12 1 for a list of fault codes and diagnostic infor...

Page 34: ...Maximum supply short circuit current 230V ratings 0 37kW 0 5HP to 18 5kW 25HP 240V rms AC 5kA rms AC 230V ratings 22kW 30HP to 90kW 120HP 240V rms AC 10kA rms AC 400 460V 600V ratings 0 75kW 1 0HP to...

Page 35: ...51 1 14 100 2 2 3 2 7 2 10 1 5 5 8 6 38 1 5 14 100 4 5 2 10 8 16 2 5 9 5 10 45 1 5 12 100 5 5 7 5 3 13 3 20 2 5 14 15 4 2 5 12 100 7 5 10 3 18 5 20 4 18 19 8 2 5 10 100 11 15 4 26 5 25 4 24 26 4 4 8...

Page 36: ...ive ambient temperature Ensure the drive internal cooling fan is operating Ensure that the required space around the drive as shown in section 3 6 has been observed and that the cooling airflow path t...

Page 37: ...causing loss of load e g belt break Check motor has not become disconnected from the drive Out F 26 Drive Output Fault Drive output fault Drive output fault refer to your IDL Authorised Distributor A...

Page 38: ...or is connected to the Optidrive HVAC analog input 1 or 2 T6 or T10 and is selected as the feedback to the drive PID controller See parameter menu 3 for PID configuration parameters and feedback selec...

Page 39: ...ollers in a variable speed pump staging system All pumps in this configuration are controlled the Optidrive HVAC units in variable speed mode with co ordination and communication carried out over the...

Page 40: ...causes system operation to start or stop Individual enable inputs T1 T2 on the network slave drives provide an inhibit input that prevent operation of that particular drive Quick Setup Overview On all...

Page 41: ...Monitoring Function uses a standard operating torque profile stored in memory and the drive current is continuously compared to the standard profile during operation Should operating current torque d...

Page 42: ...Low Load Detection Enabled Belt Failure Dry Pump Broken Impeller o 2 High Load Detection Enabled Pump Blockage o 3 Low and High Current Detection Set an acceptable tolerance bandwidth in P8 07 Set a...

Page 43: ...leration ramp parameter P1 04 Caution Always ensure that the pump is suitable for reverse operation before applying a negative speed reference to either Clean Speed 1 or Clean Speed 2 P2 05 P2 06 An e...

Page 44: ...access to advanced parameters in menu 8 Set the PID control menu 3 parameters see section 14 Set the Pump Stir Speed required in parameter P2 07 Set the Time to elapse in standby before the Pump Stir...

Page 45: ...bled Relay 1 is configured for bypass control and is connected directly to the Bypass contactor Relay 2 is configured for drive control and is connected directly to the Drive Output Contactor Under no...

Page 46: ...ass trigger input is deactivated When the bypass trigger input is deactivated the bypass contactor will be opened there will be a short delay defined by P8 13 the Drive Output contactor will close and...

Page 47: ...rip 4 20 F 4 20mA fault Ph Ib Phase Imbalance P Loss Input Phase Loss Trip SC trp Comms Loss Trip I_t trp Accumulated overload Trip Trips not ignored whilst drive is in Fire Mode Display Trip O Volt O...

Page 48: ...ceptable levels for operation Check operation of the drive to ensure current levels are within the specified limited The time to apply DC Injection Voltage on motor starting is set by parameter P6 11...

Page 49: ...set in the Standby Mode parameter P2 27 must be 0 This will disable Standby Mode and ensure Boost Voltage is applied whilst the drive is enabled with zero speed reference Ramp to Stop should be enabl...

Page 50: ...l 3 term PID controller function for control of motor speed The PID Set point can be a digital or analog reference provided to the drive Feedback is via one of the two analog inputs contained with the...

Page 51: ...f the PID controller to the maximum speed limit defined in P1 01 Lower Limit P3 08 P1 01 14 2 5 PID Controller Ramp Rates The drive standard ramp rates as defined by P1 03 and P1 04 are normally activ...

Page 52: ...mode can be applied for the drive The wake mode level is used to trigger the drive returning out of sleep mode to normal operation Setting different thresholds for the sleep and wake levels allows bou...

Page 53: ...signal from the control system is connected to drive analog input 1 terminal 6 The following parameter changes are made to configure the HVAC unit to accept the set point signal from the control syst...

Page 54: ...Select P6 04 User Relay Hysteresis Band P2 12 Analog Output 1 Format P6 10 Enable PLC Operation P2 13 Analog Output 2 Function Select P6 11 Speed Hold Time On Enable P2 14 Analog Output 2 Format P6 1...

Page 55: ...Input Source P9 29 Remote Down Input Source P9 04 Run REV Input Source P9 32 Fire Mode Input Source P9 05 Latch Function Enable P9 33 Analog Output 1 Source P9 06 Reverse Enable P9 34 Analog Output 2...

Page 56: ...Optidrive ODV 2 User Guide Revision 1 00 www invertek co uk 56 82 HVMAN IN_V1 00 82 HVMAN IN_V1 009...

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