Invertek Drives Optidrive HVAC Series User Manual Download Page 23

Optidrive

 

ODV

2

 

User

 

Guide

 

Revision

 

1.00

 

 

 

www.invertek.co.uk

 

 

23

 

P2

24

 

Effective

 

switching

 

frequency

 

Minimum

 

4kHz

 

Maximum

 

[Drive

 

Dependant]

Units

 

kHz

 

Default

 

[Drive

 

Dependant]

Effective

 

power

 

stage

 

switching

 

frequency.

 

Higher

 

frequencies

 

reduce

 

audible

 

noise

 

from

 

the

 

motor,

 

and

 

improve

 

the

 

output

 

current

 

waveform,

 

at

 

the

 

expense

 

of

 

increased

 

drive

 

losses.

 

Note:

 

De

rating

 

of

 

the

 

drive

 

output

 

current

 

may

 

be

 

required

 

when

 

increasing

 

P2

24

 

beyond

 

the

 

minimum

 

setting.

 

P2

25

 

Fast

 

Deceleration

 

Ramp

 

Time

 

Minimum

 

0.0

 

Maximum

 

30.0

 

Units

 

Seconds

 

Default

 

0.0

 

This

 

parameter

 

allows

 

an

 

alternative

 

deceleration

 

ramp

 

down

 

time

 

to

 

be

 

programmed

 

into

 

the

 

Optidrive.

 

Fast

 

Deceleration

 

ramp

 

is

 

selected

 

Automatically

 

in

 

the

 

case

 

of

 

a

 

mains

 

power

 

loss

 

if

 

P2

38

 

=

 

2.

 

When

 

ramp

 

rate

 

in

 

P2

25

 

is

 

set

 

to

 

0.0,

 

the

 

drive

 

will

 

coast

 

to

 

stop.

 

Fast

 

deceleration

 

ramp

 

can

 

also

 

be

 

selected

 

using

 

the

 

user

 

defined

 

logic

 

configuration

 

parameters

 

in

 

menu

 

9

 

(P9

02),

 

or

 

selection

 

configured

 

through

 

the

 

drive

 

PLC

 

function

 

using

 

the

 

OptiTools

 

Studio

 

Suite

 

PC

 

software.

 

P2

26

 

Spin

 

Start

 

Enable

 

Minimum

 

0

 

Maximum

 

1

 

Units

 

‐ 

Default

 

1

 

0

 

:

 

Disabled

 

1

 

:

 

Enabled

.

 

The

 

drive

 

will

 

attempt

 

to

 

determine

 

if

 

the

 

motor

 

is

 

already

 

rotating

 

on

 

start

 

up

 

and

 

to

 

detect

 

rotational

 

speed

 

and

 

direction.

 

The

 

drive

 

will

 

begin

 

control

 

of

 

the

 

motor

 

from

 

its

 

current

 

(detected)

 

speed.

 

A

 

short

 

delay

 

may

 

be

 

observed

 

when

 

starting

 

the

 

drive

 

whilst

 

the

 

spin

 

start

 

function

 

is

 

completed.

 

P2

27

 

Standby

 

Mode

 

Timer

 

Minimum

 

0.0

 

Maximum

 

250.0

 

Units

 

s

 

Default

 

0.0

 

This

 

parameter

 

defines

 

the

 

time

 

period,

 

whereby

 

if

 

the

 

drive

 

operates

 

at

 

minimum

 

speed

 

for

 

greater

 

than

 

the

 

set

 

time

 

period,

 

the

 

Optidrive

 

output

 

will

 

be

 

disabled,

 

and

 

the

 

display

 

will

 

show

 

stndby

.

 

The

 

function

 

is

 

disabled

 

if

 

P2

27

 

=

 

0.0.

 

P2

28

 

Slave

 

Speed

 

Scaling

 

Control

 

Minimum

 

0

 

Maximum

 

3

 

Units

 

‐ 

Default

 

0

 

Active

 

in

 

Keypad

 

mode

 

(P1

12

 

=

 

1

 

or

 

2)

 

and

 

Slave

 

mode

 

(P1

12=4)

 

only.

 

The

 

keypad

 

reference

 

can

 

be

 

multiplied

 

by

 

a

 

preset

 

scaling

 

factor

 

or

 

adjusted

 

using

 

an

 

analog

 

trim

 

or

 

offset.

 

0

 

:

 

Disabled

.

 

No

 

scaling

 

or

 

offset

 

is

 

applied.

 

1

 

:

 

Actual

 

Speed

 

=

 

Digital

 

Speed

 

x

 

P2

29

 

2

 

:

 

Actual

 

Speed

 

=

 

(Digital

 

Speed

 

x

 

P2

29)

 

+

 

Analog

 

Input

 

1

 

Reference

 

3

 

:

 

Actual

 

Speed

 

=

 

(Digital

 

Speed

 

x

 

P2

29)

 

x

 

Analog

 

Input

 

1

 

Reference

 

P2

29

 

Slave

 

Speed

 

Scaling

 

Factor

 

Minimum

 

500.0

 

Maximum

 

500.0

 

Units

 

%

 

Default

 

100.0

 

Slave

 

speed

 

scaling

 

factor

 

used

 

in

 

conjunction

 

with

 

P2

28.

 

P2

30

 

Analog

 

Input

 

1

 

(Terminal

 

6)

 

Format

 

Minimum

 

‐ 

Maximum

 

‐ 

Units

 

‐ 

Default

 

U 0-10

U 0-10

 

=

 

0

 

to

 

10

 

Volt

 

Signal

 

(Uni

polar)

 

U 10-0

 

=

 

10

 

to

 

0

 

Volt

 

Signal

 

(Uni

polar)

 

-10-10

 

=

 ‐

10

 

to

 

+10

 

Volt

 

Signal

 

(Bi

polar)

 

A 0-20

 

=

 

0

 

to

 

20mA

 

Signal

 

t 4-20

 

=

  

4

 

to

 

20mA

 

Signal,

 

the

 

Optidrive

 

will

 

trip

 

and

 

show

 

the

 

fault

 

code

 

4-20F

 

if

 

the

 

signal

 

level

 

falls

 

below

 

3mA

 

r 4-20

 

=

 

4

 

to

 

20mA

 

Signal,

 

the

 

Optidrive

 

will

 

ramp

 

to

 

preset

 

speed

 

4

 

if

 

the

 

signal

 

level

 

falls

 

below

 

3mA

 

t 20-4

 

=

 

20

 

to

 

4mA

 

Signal,

 

the

 

Optidrive

 

will

 

trip

 

and

 

show

 

the

 

fault

 

code

 

4-20F

 

if

 

the

 

signal

 

level

 

falls

 

below

 

3mA

 

r 20-4

 

=

 

20

 

to

 

4mA

 

Signal,

 

the

 

Optidrive

 

will

 

ramp

 

to

 

preset

 

speed

 

4

  

if

 

the

 

signal

 

level

 

falls

 

below

 

3mA

 

P2

31

 

Analog

 

Input

 

1

 

scaling

 

Minimum

 

0.0

 

Maximum

 

500.0

 

Units

 

%

 

Default

 

100.0

 

P2

31

 

is

 

used

 

to

 

scale

 

the

 

analog

 

input

 

prior

 

to

 

being

 

applied

 

as

 

a

 

reference

 

to

 

the

 

drive.

 

For

 

example,

 

if

 

P2

30

 

is

 

set

 

for

 

0

 

 

10V,

 

and

 

the

 

scaling

 

factor

 

is

 

set

 

to

 

200.0%,

 

a

 

5

 

volt

 

input

 

will

 

result

 

in

 

the

 

drive

 

running

 

at

 

maximum

 

speed

 

(P1

01)

 

P2

32

 

Analog

 

Input

 

1

 

Offset

 

Minimum

 

500.0

 

Maximum

 

500.0

 

Units

 

%

 

Default

 

0.0

 

P2

32

 

defines

 

an

 

offset

 

for

 

the

 

analog

 

input,

 

as

 

a

 

percentage

 

of

 

the

 

full

 

range

 

of

 

the

 

input.

 

A

 

positive

 

offset

 

is

 

deducted

 

from

 

the

 

incoming

 

analog

 

signal

 

and

 

a

 

negative

 

offset

 

is

 

added

 

to

 

the

 

signal.

 

For

 

example,

 

if

 

P2

30

 

is

 

set

 

for

 

0

 

 

10V,

 

and

 

the

 

analog

 

offset

 

is

 

set

 

to

 

10.0%,

 

then

 

1

 

volt

 

(10%

 

of

 

10V)

 

will

 

be

 

deducted

 

from

 

the

 

incoming

 

analog

 

reference

 

prior

 

to

 

it

 

being

 

applied.

 

P2

33

 

Analog

 

Input

 

2

 

(Terminal

 

10)

 

Format

 

Minimum

 

‐ 

Maximum

 

‐ 

Units

 

‐ 

Default

 

U 0-10

U 0-10

 

=

 

0

 

to

 

10

 

Volt

 

Signal

 

(Uni

polar)

 

U 10-0

 

=

 

10

 

to

 

0

 

Volt

 

Signal

 

(Uni

polar)

 

Ptc-th

 

=

 

Motor

 

PTC

 

Thermistor

 

Input

 

A 0-20

 

=

 

0

 

to

 

20mA

 

Signal

 

t 4-20

 

=

  

4

 

to

 

20mA

 

Signal,

 

the

 

Optidrive

 

will

 

trip

 

and

 

show

 

the

 

fault

 

code

 

4-20F

 

if

 

the

 

signal

 

level

 

falls

 

below

 

3mA

 

r 4-20

 

=

 

4

 

to

 

20mA

 

Signal,

 

the

 

Optidrive

 

will

 

ramp

 

to

 

preset

 

speed

 

8

  

if

 

the

 

signal

 

level

 

falls

 

below

 

3mA

 

t 20-4

 

=

 

20

 

to

 

4mA

 

Signal,

 

the

 

Optidrive

 

will

 

trip

 

and

 

show

 

the

 

fault

 

code

 

4-20F

 

if

 

the

 

signal

 

level

 

falls

 

below

 

3mA

 

r 20-4

 

=

 

20

 

to

 

4mA

 

Signal,

 

the

 

Optidrive

 

will

 

ramp

 

to

 

preset

 

speed

 

8

  

if

 

the

 

signal

 

level

 

falls

 

below

 

3mA

 

 
 
 
 

Summary of Contents for Optidrive HVAC Series

Page 1: ......

Page 2: ...Use a screened shielded cable The shield should be bonded to earth at both ends Motor Connection Check for Star or Delta Connection Enter the Motor Nameplate Data into the drive Parameters as follows...

Page 3: ...Mounting Information can be found on page 8 section 3 4 Control Terminal Configuration based on factory settings Safe Torque Off STO Link the terminals as shown above through the emergency stop circui...

Page 4: ...tor cable 3 Phase 400 Volt Input ODV 2 x4xxx xxAxx Use External Filter OD Fx34x No additional filtering required Use screened motor cable Note For motor cable lengths greater than 100m an output dv dt...

Page 5: ...1 Basic Parameters 17 8 Digital Input Functions 19 8 1 Digital Input Configuration Parameter P1 13 19 9 Extended Parameters 20 9 1 Parameter Group 2 Extended parameters 20 9 2 Parameter Group 3 PID C...

Page 6: ...ables whilst power is applied to the drive or to the external control circuits Within the European Union all machinery in which this product is used must comply with Directive 98 37 EC Safety of Machi...

Page 7: ...3KF1N 22 ODV 2 62030 3HF1N 30 90 5 ODV 2 62030 3KF1N 30 ODV 2 62040 3HF1N 40 110 6 ODV 2 62037 3KF1N 37 ODV 2 62050 3HF1N 50 150 6 ODV 2 62045 3KF1N 45 ODV 2 62060 3HF1N 60 180 6 ODV 2 72055 3KF1N 55...

Page 8: ...ify the shipper immediately if any exist Check the drive rating label to ensure it is of the correct type and power requirements for the application Store the Optidrive in its box until required Stora...

Page 9: ...87 5 5 0 217 11 0 433 3 6 Guidelines for mounting Before mounting the drive ensure that the chosen location meets the environmental condition requirements for the drive shown in section 11 1 The driv...

Page 10: ...cted by motor cable length and type the effective switching frequency the earth connections used and the type of RFI filter installed If an ELCB Earth Leakage Circuit Breaker is to be used the followi...

Page 11: ...cable is utilised the earth conductor must be of at least equal cross sectional area and manufactured from the same material as the phase conductors The motor earth must be connected to one of the Op...

Page 12: ...rol Terminal Connections Main Terminal Strip 1 24V 24V User Output Input 100mA User Output or 24V back up supply 2 DI 1 Input 1 Digital 8 30 Volt DC 3 DI 2 Input 2 Digital 8 30 Volt DC 4 DI 3 Input 3...

Page 13: ...nd also allows control of the drive when Hand operation is selected Navigate Button Used to display real time information to access and exit parameter edit mode and to store parameter changes Up Butto...

Page 14: ...internally within the drive as the standard default settings This does not affect the procedure for returning the drive to factory default settings as described above P6 29 Save user parameters as def...

Page 15: ...otor with the best possible efficiency level Protect the motor against possible damage due to operation in overload condition In order to acheive this the Optidrive requires that the following informa...

Page 16: ...red In this case the following parameters can be adjusted to suit the application P1 01 Maximum Frequency In general this should match the motor rated frequency If operation above this frequency is de...

Page 17: ...P1 01 Units Hz Rpm Default 0 0 Minimum speed limit Hz or RPM If P1 10 0 the value entered displayed is in Rpm P1 03 Acceleration Ramp Time Minimum 0 0 Maximum 6000 0 Units Seconds Default 30 0 Acceler...

Page 18: ...nimum 0 Maximum 5 Units Default 0 0 Terminal Control The drive responds directly to signals applied to the control terminals 1 Uni directional Keypad Control The drive can be controlled in the forward...

Page 19: ...2l 7 O Stop C Run Enable O Forward C Reverse O Remote Ctrl C Local Ctrl Analog In 1 O Preset 1 C Preset 2 8 O Stop C Run Enable O Fire Mode 1 C Normal Operation 1 O Remote Ctrl C Local Ctrl Analog In...

Page 20: ...his function is enabled See section 13 5 Pump clean function When clean function is disabled Preset speed 6 can be selected as per normal operation and is selected using the user defined logic configu...

Page 21: ...imum Maximum Units Default U 0 10 U 0 10 0 to10V U 10 0 10 to 0V A 0 20 0 to 20mA A 20 0 20to 0mA A 4 20 4 to 20mA A 20 4 20 to 4mA P2 13 Analog Output 2 Terminal 11 Function Select Minimum 0 Maximum...

Page 22: ...nked together 0 Drive Enabled Running Logic 1 when the motor is enabled 1 Drive Healthy Logic 1 when power is applied to the drive and no fault exists 2 At Target Frequency Speed Logic 1 when the outp...

Page 23: ...Input 1 Reference 3 Actual Speed Digital Speed x P2 29 x Analog Input 1 Reference P2 29 Slave Speed Scaling Factor Minimum 500 0 Maximum 500 0 Units Default 100 0 Slave speed scaling factor used in co...

Page 24: ...mum 3 Units Default 1 This parameter is only active when P1 12 1 or 2 keypad Mode 0 Minimum Speed Following a stop and restart the drive will always initially run at the minimum speed P1 02 1 Previous...

Page 25: ...the preset digital reference set point used for the PID Controller P3 07 PID Controller Output Upper Limit Minimum P3 08 Maximum 100 0 Units Default 100 0 Limits the maximum value output from the PID...

Page 26: ...when Modbus BACnet communications are used 9 6kbps 19 2kpbs 38 4kpbs 57 6kpbs 115 kbps P5 04 Modbus BACnet Data Format Minimum Maximum Units Default n 1 Sets the expected Modbus or BACnet telegram dat...

Page 27: ...monitoring which can be used to detect belt failure in belt driven fan applications or Dry Pump Pump Blockage or broken impeller in Pump applications 0 Disabled 1 Low Load Detection Enabled Belt Fail...

Page 28: ...balance run time duty on each pump in the Pump staging application and to ensure periodic operation of each pump P8 16 can be set with a time limit for pump switch over When set to a value other than...

Page 29: ...m Units V Default Displays the instantaneous output voltage from the drive to the motor P0 12 Cascade Function Timer Minimum Maximum Units Hrs Default Run Time values for variable speed and DOL pumps...

Page 30: ...Serial number LMSB P0 31 Drive Lifetime Operating Time Minimum 0 Maximum Units HH MM SS Default Two entry display First display shows hours Second display shows minutes and seconds Displays the total...

Page 31: ...Maximum Units Default 0 P0 43 Critical Fault Counter Under Voltage Minimum 0 Maximum Units Default 0 P0 44 Critical Fault Counter Over Temperature Minimum Maximum Units Default 0 P0 45 Critical Fault...

Page 32: ...dbus RTU network as described below 10 2 Modbus RTU Communications 10 2 1 Modbus Telegram Structure The Optidrive HVAC2 supports Master Slave Modbus RTU communications using the 03 Read Holding Regist...

Page 33: ...ed Running Bit 1 0 Drive Healthy 1 Drive Tripped The Upper Byte will contain the relevant fault number in the event of a drive trip Refer to section 12 1 for a list of fault codes and diagnostic infor...

Page 34: ...Maximum supply short circuit current 230V ratings 0 37kW 0 5HP to 18 5kW 25HP 240V rms AC 5kA rms AC 230V ratings 22kW 30HP to 90kW 120HP 240V rms AC 10kA rms AC 400 460V 600V ratings 0 75kW 1 0HP to...

Page 35: ...51 1 14 100 2 2 3 2 7 2 10 1 5 5 8 6 38 1 5 14 100 4 5 2 10 8 16 2 5 9 5 10 45 1 5 12 100 5 5 7 5 3 13 3 20 2 5 14 15 4 2 5 12 100 7 5 10 3 18 5 20 4 18 19 8 2 5 10 100 11 15 4 26 5 25 4 24 26 4 4 8...

Page 36: ...ive ambient temperature Ensure the drive internal cooling fan is operating Ensure that the required space around the drive as shown in section 3 6 has been observed and that the cooling airflow path t...

Page 37: ...causing loss of load e g belt break Check motor has not become disconnected from the drive Out F 26 Drive Output Fault Drive output fault Drive output fault refer to your IDL Authorised Distributor A...

Page 38: ...or is connected to the Optidrive HVAC analog input 1 or 2 T6 or T10 and is selected as the feedback to the drive PID controller See parameter menu 3 for PID configuration parameters and feedback selec...

Page 39: ...ollers in a variable speed pump staging system All pumps in this configuration are controlled the Optidrive HVAC units in variable speed mode with co ordination and communication carried out over the...

Page 40: ...causes system operation to start or stop Individual enable inputs T1 T2 on the network slave drives provide an inhibit input that prevent operation of that particular drive Quick Setup Overview On all...

Page 41: ...Monitoring Function uses a standard operating torque profile stored in memory and the drive current is continuously compared to the standard profile during operation Should operating current torque d...

Page 42: ...Low Load Detection Enabled Belt Failure Dry Pump Broken Impeller o 2 High Load Detection Enabled Pump Blockage o 3 Low and High Current Detection Set an acceptable tolerance bandwidth in P8 07 Set a...

Page 43: ...leration ramp parameter P1 04 Caution Always ensure that the pump is suitable for reverse operation before applying a negative speed reference to either Clean Speed 1 or Clean Speed 2 P2 05 P2 06 An e...

Page 44: ...access to advanced parameters in menu 8 Set the PID control menu 3 parameters see section 14 Set the Pump Stir Speed required in parameter P2 07 Set the Time to elapse in standby before the Pump Stir...

Page 45: ...bled Relay 1 is configured for bypass control and is connected directly to the Bypass contactor Relay 2 is configured for drive control and is connected directly to the Drive Output Contactor Under no...

Page 46: ...ass trigger input is deactivated When the bypass trigger input is deactivated the bypass contactor will be opened there will be a short delay defined by P8 13 the Drive Output contactor will close and...

Page 47: ...rip 4 20 F 4 20mA fault Ph Ib Phase Imbalance P Loss Input Phase Loss Trip SC trp Comms Loss Trip I_t trp Accumulated overload Trip Trips not ignored whilst drive is in Fire Mode Display Trip O Volt O...

Page 48: ...ceptable levels for operation Check operation of the drive to ensure current levels are within the specified limited The time to apply DC Injection Voltage on motor starting is set by parameter P6 11...

Page 49: ...set in the Standby Mode parameter P2 27 must be 0 This will disable Standby Mode and ensure Boost Voltage is applied whilst the drive is enabled with zero speed reference Ramp to Stop should be enabl...

Page 50: ...l 3 term PID controller function for control of motor speed The PID Set point can be a digital or analog reference provided to the drive Feedback is via one of the two analog inputs contained with the...

Page 51: ...f the PID controller to the maximum speed limit defined in P1 01 Lower Limit P3 08 P1 01 14 2 5 PID Controller Ramp Rates The drive standard ramp rates as defined by P1 03 and P1 04 are normally activ...

Page 52: ...mode can be applied for the drive The wake mode level is used to trigger the drive returning out of sleep mode to normal operation Setting different thresholds for the sleep and wake levels allows bou...

Page 53: ...signal from the control system is connected to drive analog input 1 terminal 6 The following parameter changes are made to configure the HVAC unit to accept the set point signal from the control syst...

Page 54: ...Select P6 04 User Relay Hysteresis Band P2 12 Analog Output 1 Format P6 10 Enable PLC Operation P2 13 Analog Output 2 Function Select P6 11 Speed Hold Time On Enable P2 14 Analog Output 2 Format P6 1...

Page 55: ...Input Source P9 29 Remote Down Input Source P9 04 Run REV Input Source P9 32 Fire Mode Input Source P9 05 Latch Function Enable P9 33 Analog Output 1 Source P9 06 Reverse Enable P9 34 Analog Output 2...

Page 56: ...Optidrive ODV 2 User Guide Revision 1 00 www invertek co uk 56 82 HVMAN IN_V1 00 82 HVMAN IN_V1 009...

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