Invacare Top End Force Owner'S Operator And Maintenance Manual Download

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TYPICAL PRODUCT PARAMETERS

Recumbent Handcycle Series

Part No 1146024

*NOTE: Knobby tires will reduce side wheel clearance to approximately 1-inch (2.54 cm).

TOP END XLT PRO

TOP END XLT GOLD

Seat Width:

14 to 18 inches (35.56 to 45.72 cm)

Seat Depth:

15 inches (38.1 cm)

Seat-to-Floor (approx.): 12, 13 and 14 inches (30.48, 33.02, and

35.56 cm)

9 inches (22.86 cm)

Back Style:

Adjustable Back Angle 90° - 110°

Adjustable Back Angle 50° - 90°

Back Height Fixed/

Adjustable Angle:

11-14 inches (Wide) (27.94 - 35.56 cm)

18½ inches (Narrow, Tall) (50.8 cm)

12 inches (Wide) (30.48 cm)

18 inches (Narrow, Tall) (45.72 cm)

Footrest:

Adjustable Fore and Aft

Side - Wheel Clearance: 2 inches - * 2½ inches (5.08 - 6.35 cm)

2 inches - 2½ inches (5.08 - 6.35 cm)

Rear Axle:

Quick-Release or Threaded

Rear Wheel Camber:

15° - Standard (38.1 cm)

9° - Standard (22.86 cm)

Wheels/Tires:

26-inch Spoke High Performance (66.04 cm)

24-inch Cruiser or *Knobby (55.88 cm)

26-inch Spoke High Performance.
(66.04 cm)
24-inch Cruiser or *Knobby (55.88 cm)

Brakes:

Rapid fire hands-on brake mounted on right

pedal. Parking brake on L frame

Rapid fire hands-on brake mounted on

right pedal. Parking brake on L frame

Handles:

Ergonomic, Vertical, Ovalized Aluminum

mounted on Top End V crankset

Ergonomic, Vertical, Ovalized Aluminum

mounted on Top End S or V crankset

Crankset:

Top End V Crankset

Top End S or V Crankset

Hub:

FRONT - Shimano/Top End Components

w/ 27 Speed External Cassette

REAR - Precision Black Anodized w/½-inch

Quick Release Stainless or Threaded Axles

FRONT – Shimano/Top End Components

w/ 27 Speed External Cassette

REAR - Precision Black Anodized

w/½-inch Quick Release Stainless Axles or

Threaded Axles

Spokes:

14 Gauge Stainless

Shift Levers:

Rapid fire hands-on shifter mounted on right

handpedal for lower derailler, Manual shifter

for upper derailler/chainrings.

Rapid fire hands-on shifter mounted on

right handpedal for lower derailler, Manual

shifter for upper derailler/chainrings.

Gears:

27 Speed

Seat Cushion:

Foam Insert - Optional

Upholstery:

Nylon

Nylon-Adjustable Tension

Weight:

30 lbs (13.6 kg)

Shipping Weight:

65 lbs (29.5 kg)

Weight Limitation:

250 lbs (113.4 kg)

Options:

Computer, Tow Bar, Safety Lights,

Helmet, Flag, Bike Rack, Water Bottle and

Cage, Carbon Fiber Wheels, Leg Guard

Attachment, Welded Seat, Travel Option,

Alignment Gauge, Backpack Hydration Sys-

tem, Crutch Holder,

Drafting Bumper, Indoor Training Roller

Computer, Tow Bar, Safety Lights, Hel-

met, Flag, Bike Rack, Water Bottle and

Cage

Fixed seat frame, Alignment Gauge,

Backpack Hydration System, Carbon Fiber

Wheels, Crutch Holder, Drafting Bumper,

Titanium Parts, Indoor Training Roller

Summary of Contents for Top End Force

Page 1: ...e handcycle USER BEFORE using this handcycle read this manual and save for future reference For more information regarding Invacare products parts and services please visit www invacare co uk Recumbent Handcycle Series Top End XLT Top End XLT Jr Top End XLT Pro Top End XLT Gold Top End Force ...

Page 2: ...OU ARE UNABLE TO UNDERSTAND THE WARNINGS CAUTIONS OR INSTRUCTIONS CONTACT A HEALTHCARE PROFESSIONAL DEALER OR TECHNICAL PERSONNEL BEFORE ATTEMPTING TO USE THIS EQUIPMENT OTHERWISE INJURY OR DAMAGE MAY OCCUR ACCESSORIES WARNING INVACARE PRODUCTS ARE SPECIFICALLY DESIGNED AND MANUFACTURED FOR USE IN CONJUNCTION WITH INVACARE ACCESSORIES ACCESSORIES DESIGNED BY OTHER MANUFACTURERS HAVE NOT BEEN TESTE...

Page 3: ... 2 SAFETY AND HANDLING 16 Safety and Handling of the Handcycle 16 Stability and Balance 16 A Note to Handcycle Assistants 16 Percentage of Weight Distribution 17 Transferring Into Out of the Handcycle 17 SECTION 3 SAFETY INSPECTION 19 Safety Inspection Checklist 19 Inspect Adjust Initially 19 Inspect Adjust Weekly 20 Inspect Adjust Monthly 21 Inspect Adjust Periodically 21 Troubleshooting 22 Maint...

Page 4: ...Height All Models Except Top End XLT Gold 35 Adjusting Top End XLT Gold Hand Crank 36 Adjusting Seat Fore Aft All Models Except XLT Gold and Top End Force 37 Adjusting Seat Fore Aft XLT Gold and Top End Force Only 38 Adjusting Seat Height All Models Except XLT Gold and Top End Force 39 Adjusting Back Angle All Models Except XLT Gold and Top End Force 40 Adjusting Back Angle XLT Gold 41 Adjusting B...

Page 5: ...e Only 53 Installing Steering Dampener 53 Removing Steering Dampener 53 Adjusting Steering Dampener 53 Installing Seven Speed Shifter Cable 54 Adjusting Replacing Seven Speed Shifter 55 Installing Adjusting Seven Speed Hub Chain 55 Seven Speed Hub Chain Installation 55 Adjusting Seven Speed Hub Chain 56 Installing Adjusting Twenty Seven Speed Cassette Chain 57 Installing Twenty Seven Speed Cassett...

Page 6: ...ng Hand Crank Handles 66 Horizontal Handles Delrin Handles 66 Vertical Handles 66 Tri pin Quad Handles 66 V or S Crank Handles 66 Installing V S Crankarm Handles 66 For Models Made Before 7 12 07 66 For Models Made After 7 12 07 67 Installing Gloves 68 Mountain Drive Transmission Option 68 Switching to Mountain Drive Transmission Option 68 Mountain Drive Transmission Option Maintenance 68 Using th...

Page 7: ...ner 71 Removing the Fork 71 Installing the Fork 71 Removing Installing the Front Wheel XLT Gold XLT Pro and XLT with Speed Cassette Chain 72 Removing the Front Wheel 72 Installing the Front Wheel 72 Assembling Using Adjusting the Handcycle Rack 73 Assembling the Handcycle Rack 73 Using the Handcycle Rack 73 Adjusting the Handcycle Rack 74 Using the Alignment Gauge 75 LIMITED WARRANTY 79 ...

Page 8: ...E TIE DOWN RESTRAINTS AND SEAT POSITIONING STRAPS Invacare recommends that handcycle users NOT be transported in vehicles of any kind while in a handcycle As of this date the Department of Transportation has not approved any tie down systems for transportation of a user while in a handcycle in a moving vehicle of any type With regard to restraints seat chest positioning straps it is the obligation...

Page 9: ...der with or without the seat positioning strap Invacare strongly recommends ordering the seat positioning strap as an additional safeguard for the handcycle user The seat positioning strap is a position ing belt only It is not designed for use as a safety device withstanding high stress loads such as auto or aircraft safety belts If signs of wear appear belt MUST be replaced IMMEDIATELY ...

Page 10: ...o owner s manual Otherwise user s elbows may contact rear wheels during use Operate with caution P N 1154264 Rev A WARNING ALWAYS keep fingers and hands away from the chain while using the handcycle otherwise injury may occur P N 1154265 Rev A WARNING NOTE XLT Gold shown Labels located at the same places on other models ...

Page 11: ... brakes and parking brake Handles Ergonomic Vertical foam covered or Delrin Ergonomic Vertical foam covered or Horizontal foam covered Crankset Alloy Crankset Alloy Crankset Hub FRONT Shimano Nexus 7 Speed Hub REAR Precision Black Anodized w inch Quick Release Stainless Axles FRONT Shimano Nexus 7 Speed Hub REAR Precision Black Anodized w inch Quick Release Stainless Axles Spokes 14 Gauge Stainles...

Page 12: ...p End V crankset Ergonomic Vertical Ovalized Aluminum mounted on Top End S or V crankset Crankset Top End V Crankset Top End S or V Crankset Hub FRONT Shimano Top End Components w 27 Speed External Cassette REAR Precision Black Anodized w inch Quick Release Stainless or Threaded Axles FRONT Shimano Top End Components w 27 Speed External Cassette REAR Precision Black Anodized w inch Quick Release S...

Page 13: ...le Series Tyre Pressure Conversion NOTE PSI rating is printed on the side of the tyre NOTE Conversion formula 1 psi 6 895 kPa approx 7 kPa PSI KILOPASCALS 50 345 55 379 60 414 65 448 70 483 75 517 80 552 85 586 90 621 95 655 100 690 105 724 110 758 115 793 120 827 ...

Page 14: ...l times when riding the handcycle Before riding your handcycle check your brakes Be sure that the brakes and all other features of your handcycle are operating properly ALWAYS keep fingers and hands away from the chain while using the handcycle Backrest MUST be adjusted properly Otherwise user s elbows may contact rear wheels during use Operate with caution DO NOT let children play near the handcr...

Page 15: ...an ice or oil film DO NOT attempt to ride over curbs or obstacles or speed bumps Doing so may cause your handcycle to bottom out and or turn over and cause bodily harm or damage to the handcycle DO NOT attempt to lift the handcycle by any removable detachable parts Lifting by means of any removable detachable parts of an handcycle may result in injury to the user or damage to the handcycle DO NOT ...

Page 16: ...tacles that they may encounter Techniques in this manual are a starting point for the new handcycle user and assistant with safety as the most important consideration for all Stability and Balance For stability and proper operation of your handcycle you MUST at all times maintain proper balance Your handcycle should remain upright and stable during normal daily activities when operated correctly I...

Page 17: ...y transfer TOP END XLT PRO MODEL ONLY This model may be ordered with or without a parking brake If ordered without a parking brake the handcycle MUST be positioned securely against a stable object before any transfer is attempted If ordered with the optional parking brake the parking brake MUST be engaged before attempting any transfer CAUTION When transferring position yourself as far back as pos...

Page 18: ...NG If installed parking brake MUST be secured STEP B Lift and place LEFT leg past front frame across seat and over center tube STEP C Place LEFT hand on the left side of handcycle seat frame NOT on hand crank STEP D Place RIGHT hand on the wheelchair frame STEP F Place both legs onto handcycle footrests and secure safety straps STEP E Lift and shift weight down into handcycle seat WARNING Wheel lo...

Page 19: ...heck for wax or oil on rim Ensure cable anchor is attached securely to brake arm Ensure internal stopping brakes engages easily CAUTION As with any vehicle the wheels castors and tyres should be checked periodically for cracks flat spots and wear and should be replaced Ensure axle nuts are tight Wheel should be centered in fork Keep wheel bearings adjusted and keep spokes tight and wheel in proper...

Page 20: ...ght Wheel should be centered in fork Keep wheel bearings adjusted and keep spokes tight and wheel in proper alignment Inspect rim and fork assembly for damage Ensure axle nut and wheel mounting nuts are secure Inspect wheels for excessive side movement or binding when lifted and spun Inspect for flat spots wear and proper inflation Inspect chain chain guard for damage rust tension and stretch Adju...

Page 21: ...nuts are secure Inspect wheels for excessive side movement or binding when lifted and spun Inspect for flat spots wear and proper inflation Inspect chain chain guard for damage rust tension and stretch Adjust if necessary Lubricate each link 3 in 1 oil or a quality bike lubricant Check for damage or looseness Adjust shifter brake cables according to shifter brake manufacturer s instructions includ...

Page 22: ...ure all nuts and bolts are tight Check all parts for damage or wear and replace Check all parts for proper adjustment 2 Check parking brake cable and shifter adjustment cables for proper adjustment and operation Refer to Service Procedures on page 47 VEERS RIGHT VEERS LEFT SLUGGISH TURN OR PERFORMANCE WHEEL FLUTTERS SQUEAKS AND RATTLES LOOSENESS IN HANDCYCLE SOLUTIONS X X X X Check tires for corre...

Page 23: ...re needs replaced see local bike shop CAUTION As with any vehicle the wheels and tyres should be checked periodically for cracks and wear and should be replaced 7 The wheels and tyres should be checked periodically for cracks and wear and should be replaced if damaged 8 Check chain for slack and readjust Refer to Installing Adjusting Seven Speed Hub Chain on page 55 or Installing Adjusting Twenty ...

Page 24: ...s a slight bend in the knee 3 Adjust hand crank assembly Adjusting Hand Crank on page 35 if unable to see over hand crank or if knees obstruct hand crank rotation 4 Adjust chain length Adjusting Seven Speed Hub Chain on page 56 or Adjusting Twenty Seven Speed Cassette Chain on page 58 if crank has been adjusted 5 If installed ensure parking brake functions properly Adjusting Replacing the Parking ...

Page 25: ...XLT XLT Jr Top End XLT PRO Rear Wheel Back Seat Hand Crank Assembly Reversing Drum Brake Shifter Location Chain Parking Brake Cable Footrest Rear Wheel Back Seat Chain Brake Cable Footrest NOTE Parking brake located on left side of seat frame Fork Mounted Shifters and Brakes Hand Crank Assembly ...

Page 26: ... Part No 1146024 FIGURE 4 2 Initial Setup Top End Force Rear Wheel Back Seat Chain Rapid Fire Hand Brake Shifter Footrest Hand Crank Assembly Top End XLT Gold Rear Wheel Back Seat Chain Rapid Fire Hand Brake Shifter Footrest Hand Crank Assembly ...

Page 27: ...to Adjusting Hand Crank on page 35 4 Ensure the footrest is adjusted properly If necessary adjust the footrest Refer to Replacing Adjusting the Footrest and Leg Guard on page 33 NOTE Footrest should be adjusted so that when seated with feet in the footrests there is a slight bend at the knee 5 Ensure the seat is adjusted properly If necessary adjust the seat Refer to Adjusting Seat Fore Aft All Mo...

Page 28: ...nto the hand crank assembly with one hand continue pedaling but ease pressure on the pedals and select the gear required with the other hand When the Top End XLT is stationary simply select gear required 1 Perform one of the following Upshift Push the shifting lever towards the indicator and release Repeat until the desired gear is achieved Downshift Push shifting lever down and away from the indi...

Page 29: ...r has a large lever brake handle a medium lever shifter lever A and a small lever shifter lever B The right and left shifters work in an opposite manner CAUTION DO NOT press both shifter levers down at the same time Doing so may damage the shifter and will void the warranty The gears WILL NOT shift when both levers are pressed simultaneously DO NOT use excessive force This may damage the shifter a...

Page 30: ...hile backing up Lift the pedals up to avoid this problem CAUTION If backing up in the XLT PRO XLT Gold and Force models take care not to tangle the cables Braking Top End XLT Handcycles have either internal gearing 7 speeds or external gearing 24 or 27 speeds Internal geared handcycles 7 speeds are equipped with reversing drum brakes External geared handcycles 24 or 27 speeds have hand brakes Reve...

Page 31: ...fore attempting to transfer in or out of the handcycle every precaution should be taken to reduce the gap distance Position the handcycle on level ground and as close as possible to the object you are transferring into or out of The object you are transferring into or out of MUST also be secured before attempting any transfer The parking brake of the handcycle MUST be engaged before attempting any...

Page 32: ...o steer the handcycle use the hand crank to direct the front fork and wheel assembly in the direction you intend to go straight right or left Steering can be done while rotating the hand crank pedaling or coasting When cornering it is recommended that you slow the handcycle stop pedaling steer the handcycle and coast through the turn Hands should be up in the crank cycle at approximately between t...

Page 33: ...ition 4 Reinstall hex bolt and locknut Tighten securely 5 Repeat STEPS 1 5 for the opposite footrest if necessary Replacing Adjusting Leg Guard NOTE This procedure is for Top End XLT XLT Jr and XLT Pro ONLY 1 Loosen the two allen screws on each mounting clamp 2 If replacing leg guard preform the following 3 Remove existing leg guard from clamps 4 Insert new leg guard into clamps FIGURE 6 1 Replaci...

Page 34: ...est Strap NOTE For this procedure refer to FIGURE 6 3 1 Pull apart fastening straps securing existing footrest strap to footrest NOTE The small fastening straps should face up 2 Wrap end of footrest strap over and around the inner footrest tube and firmly connect the hook and loop portions of the footrest strap Detail A 3 Wrap end of footrest strap over and around the outer footrest tube and under...

Page 35: ... securing the hand crank to the fork stem 2 Move the hand crank assembly up or down on the fork stem until you are comfortable with the position for operational purposes NOTE The hand crank should be positioned so that when the hand is toward the front of the handcycle the arm is slightly bent The arm should NEVER be fully extended locked at any point while cranking FIGURE 6 4 Adjusting Hand Crank...

Page 36: ...position for operational purposes NOTE The hand crank should be positioned so that when the hand is toward the front of the handcycle the arm is slightly bent The arm should NEVER be fully extended locked at any point while cranking 4 Tighten the hex nut to secure the hand crank in the desired position 5 Tighten the two set screws on the upper clamp 6 Tighten the chain if necessary Refer to Adjust...

Page 37: ...oosen but DO NOT remove the hex bolts and locknuts that secure the two seat angle adjustment clamps to the rear seat supports NOTE There is one clamp on the right and left side of the handcycle 5 Perform one of the following Moving the Seat Rearward While lifting up on the back support tubes push the seat rearward to the desired position Moving the Seat Forward While pushing down on the back suppo...

Page 38: ...Refer to Replacing Seat Upholstery on page 60 2 Loosen but DO NOT remove the two mounting bolts and locknuts securing the two back clamps to the seat rails 3 Slide back clamps for forward or aft rearward along the seat rails to desired seat position 4 Securely tighten the two mounting bolts and locknuts securing the two back clamps to the seat rails 5 Reinstall the seat upholstery Refer to Replaci...

Page 39: ...ews securing the front of the seat frame to the handcycle frame 3 Align the seat height adjustment clamp with the desired height adjustment hole in the seat height adjustment bracket 4 Install the two socket screws to secure the front of the seat frame to the handcycle frame FIGURE 6 8 Adjusting Seat Height All Models Except XLT Gold and Top End Force Seat Angle Adjustment Clamps Back Support Tube...

Page 40: ...e rear seat supports NOTE There is one clamp on the right and left side of the handcycle 4 Perform one of the following Increasing Back Angle While lifting up on the back support tubes pull the seat upward to the desired position Decreasing Back Angle While pushing down on the back support tubes push the seat down to the desired position 5 Tighten the four socket screws that secure the seat frame ...

Page 41: ...rm one of the following Increasing Back Angle While pushing down on the back support tube push the back down to the desired position Decreasing Back Angle While lifting up on the back support tube pull the back upward to the desired position 3 Securely tighten the two socket screws located in the seat angle adjustment clamp FIGURE 6 10 Adjusting Back Angle XLT Gold Back Support Tube Socket Screw A...

Page 42: ...ing Back Upholstery on page 61 WARNING Push pin MUST protrude through hole in back cane Ensure that both back cane inserts are at the same height before reassembling the chair 2 Press the push pin on the back cane insert tube in and adjust the back height to one of three heights depending on original back height 3 Reinstall the back upholstery onto the handcycle Refer to Replacing Back Upholstery ...

Page 43: ...are fully released NOTE Locking pins MUST protrude past the end of the axle receiver to fully release Any excessive play MUST also be eliminated FIGURE 7 1 Installing Adjusting the Rear Wheel and Quick Release Axles 4 Increase or decrease end play by adjusting the locknut on the end of the quick release axle WARNING Make sure detent pin is fully released before operating the handcycle Keep locking...

Page 44: ...rame FIGURE 7 2 Installing the Rear Wheels with Threaded Axles Replacing Tyre Tube and Tuning Replacement of Spokes NOTE Invacare recommends that these procedures be performed by a qualified technician Tire Pressure WARNING DO NOT use the handcycle unless it has the proper tyre pressure p s i DO NOT overinflate the tyres Failure to follow these suggestions may cause the tyre to explode and cause b...

Page 45: ...Determine the difference between the two measurements If the difference between the two measurements is greater than 1 8 inch for maximum rollability one of two conditions exists If the back centerline measurement of the rear wheels is smaller than the front centerline measurement of the rear wheels a toe out condition exists If the back centerline measurement of the rear wheels is LARGER than the...

Page 46: ...heels at approximately 12 inches from the ground floor Refer to Determining Toe In Toe Out on page 45 5 Repeat STEPS 1 4 until the toe in toe out measurement is less than 1 8 inch for maximum rollability Replacing Camber Inserts NOTE For this procedure refer to FIGURE 7 4 1 Loosen but DO NOT remove the socket screws and clamps that secure the camber inserts to the camber bar 2 Remove the existing ...

Page 47: ...mbly hardware position and remove the brake assembly from the existing fork 8 Remove the road crown compensator or steering dampener from the existing fork Refer to Removing Road Crown Compensator on page 52 or Removing Steering Dampener on page 53 9 Loosen but DO NOT remove the socket screw that secures the shifting lever to the seat frame 10 Remove the hex bolt and locknut that secure the brake ...

Page 48: ... in the new fork 28 Repeat STEPS 27 28 until the projecting ends of the non turn washer line up with the slot in the new fork 29 Torque the two cap nuts 260 390 in lbs 29 4 44 0 n m 30 Install the brake arm clamp onto the new fork 31 Secure the brake arm to the brake arm clamp with the hex bolt and locknut Torque to 22 26 inch pounds 32 Reinstall the shifting lever onto the seat frame and secure w...

Page 49: ...20 21 22 35 STEPS 12 13 26 27 28 29 STEPS 15 16 23 24 Socket Screws Fork Crank Handle Brake Assembly Socket Nut Hardware Fork Brake Arm Clamp Hex Bolt Brake Arm Locknut Bottom Bearing Fork Crank Handle Frame O Ring Bearing Top Nuts Fork Frame Hex Bolts Locknuts and Footrest Clamps Fork Washer Front Wheel Cap Nuts Non Turn Washer MUST Be Installed as Shown Steering Dampener Road Crown Compensator ...

Page 50: ...spindle DO NOT over tighten 6 Using the two socket screws secure the new crank arm clamp to the spindle Securely tighten Replacing the Right Side Crank Arms 1 Remove the two mounting bolts and locknuts securing the chain ring disk to the tabs of the existing crank arm 2 Remove the two socket screws from the existing crank arm clamp 3 Remove socket screw and cap from the spindle 4 Remove the existi...

Page 51: ...the frame end of the road crown compensator 2 Position the spacer on the bolt 3 Install the bolt with spacer and road crown compensator into the mounting hole on the frame 4 Rotate the fork to ensure the front wheel is pointing directly forward 5 Position the fork end of the road crown compensator on the fork bolt NOTE If necessary lengthen or shorten the road crown compensator to position the for...

Page 52: ...or NOTE This adjustment is made for handcycling on crowned roads or in heavy winds 1 Rotate the fork end of the road crown compensator to adjust the length Clockwise shortens the road crown compensator and pulls the front wheel to the left Counterclockwise lengthens the road crown compensator and pushes the front wheel to the right FIGURE 8 3 Installing Removing Adjusting the Road Crown Compensato...

Page 53: ... the handcycle frame securely tighten the two socket screws securing the dampener clamp to the handcycle frame 6 Test drive handcycle if handcycle pulls to the left or right adjust the steering dampener Refer to Adjusting Steering Dampener on page 53 Removing Steering Dampener 1 Remove the locknut securing the steering dampener to the dampener clamp 2 Remove the two socket screws securing the damp...

Page 54: ...e from the right side of the fork assembly to mounting position on the left side just below the hand crank assembly 2 Attach the seven speed shifter to the hand crank assembly extension 3 Secure with hardware provided FIGURE 8 5 Installing Seven Speed Shifter Cable Steering Dampener Socket Screws One Located on Both Sides of the Handcycle Frame Dampener Clamp Tab Lower Threaded Post and Locknut Up...

Page 55: ...n tension If proper tension is not present chain may disengage from the chainring If the chain is noisy when at proper tension loosen slightly After chain is assembled start in first gear and on straightaway NOTE For this procedure refer to FIGURE 8 6 on page 56 1 Spread the chain out flat and run it over the bottom chain tensioner upwards to the hand crank sprocket assembly 2 Position chain over ...

Page 56: ... procedure refer to FIGURE 8 7 NOTE This procedure applies to the Top End XLT and Top End XLT Jr only 1 Ensure the hand crank is adjusted to the proper height Refer to Adjusting Hand Crank on page 35 NOTE Repositioning of the hand crank assembly loosens or tightens the chain in an up down position 2 Loosen the hex screw securing the adjustable chain idler 3 Adjust the tautness of the chain by movi...

Page 57: ...ket on the hub NOTE It may be necessary to turn the hand crank in a clockwise motion to position the chain on the small sprocket 2 Ensure that crank assembly is loosened 3 Lift up on the chain derailleur and thread the chain under the derailleur 4 Thread the chain around the wheel sprocket 5 Run the chain around the bottom of the wheel sprocket and back up towards the hand crank sprocket 6 Attach ...

Page 58: ...ntil the proper tension on the chain is achieved NOTE The proper chain tension will be approximately inch of chain slack NOTE If crank is in desired position but chain tension is not correct links MUST be added to or removed from the chain to correct the tension This should be performed by a qualified technician 3 Tighten the clamp that secure the crank handles to the fork securely FIGURE 8 9 Adju...

Page 59: ... or counterclockwise loosen to adjust the cable Retighten hex nut Brake Pads 1 Adjust the brake pad assembly so that when the parking brake is engaged the brake pads rest solely on the rim of the wheel Replacing the Parking Brake Brake Pads 1 Remove the mounting nuts and replace brake pads 2 Secure with existing hardware and adjust Parking Brake WARNING Replacement of the parking brake MUST be per...

Page 60: ...cushion and back upholstery from chair 2 Unlatch the four fastening flaps that secure the seat upholstery to the seat frame 3 Remove the existing seat upholstery 4 Install the new seat upholstery making sure that the three fastening flaps that are in close proximity to one another are to the rear of the seat frame 5 Secure the four fastening flaps together 6 Reinstall back upholstery and seat cush...

Page 61: ...Lift up on the existing back upholstery and remove from the handcycle 4 Install the new back upholstery onto the handcycle 5 Securely latch the fastening flaps on the bottom of the new back upholstery to the back canes FIGURE 8 12 Replacing Wide Back Upholstery Replacing Narrow Back Upholstery NOTE For this procedure refer to FIGURE 8 13 NOTE Pull the back cushion off the back frame 1 Align the fa...

Page 62: ...g NOTE For this procedure refer to FIGURE 9 1 Batteries 1 Remove the lens cover 2 Insert the AAA batteries with correct polarity or 3 Reinstall lens cover FIGURE 9 1 Installing Rear Safety Light Mounting the Safety Light 1 Remove the set screw from the clamp on the safety light 2 Position the clamp onto the rear seat post 3 Install the set screw into the clamp and tighten securely Operating the Sa...

Page 63: ... The tow bar will not work with wheelchairs with swingaway front riggings Only rigid wheelchairs with a tubular style footrest can be towed using the tow bar 1 Remove the two set screws on each mounting bracket 2 Position the mounting brackets around the handcycle rear frame NOTE Make sure that the tow bar is centered on the handcycle rear frame 3 Using two set screws for each mounting bracket sec...

Page 64: ... sure that the draft bumper is centered on the handcycle rear frame 3 Using four set screws for each mounting bracket secure the mounting brackets to the handcycle rear frame FIGURE 9 4 Installing the Draft Bumper Installing the Safety Flag NOTE For this procedure refer to FIGURE 9 5 1 Mount safety flag in holder secured to back tube on bike frame FIGURE 9 5 Installing the Safety Flag Using Safety...

Page 65: ...E 9 8 1 Install metal plug onto spoke of front wheel approximately 2 inches from wheel rim 2 Align metal plug with fork assembly 3 Secure sensor to fork using hardware provided NOTE Slot in sensor MUST align with metal plug for mileage etc to be registered on the computer 4 Remove one of the chain guard screws and attach the computer mounting bracket 5 Snap computer into mounting bracket FIGURE 9 ...

Page 66: ...il C 3 Tighten socket screws to secure handles in desired position V or S Crank Handles Replacement installation of V or S crank handles should be done by a qualified technician FIGURE 9 9 Installing Hand Crank Handles Installing V S Crankarm Handles For Models Made Before 7 12 07 WARNING Failure to install handle assembly properly could result in injury It is recommended to inspect this assembly ...

Page 67: ... refer to FIGURE 9 11 1 Secure the handle to the crankarm housing using the set screw and locknut NOTE Use the right handle the handle with a mounting post with the right crankarm and left with left crankarm The right crankarm has a flange at the base of the crankarm The left crankarm does not 2 Firmly tighten the locknut NOTE Handle should spin freely with minimal play If handle does not spin fre...

Page 68: ...ountain drive option and will void the warranty NOTE For this procedure refer to FIGURE 9 13 on page 68 Switching to Mountain Drive Transmission Option 1 Perform one of the following Switching Mountain Drive Transmission Option On Push in the gear shift button in the middle of the right side of the hand crank while the option is under no load Switching Mountain Drive Transmission Option Off Push t...

Page 69: ...lling the Fork Travel Ready XLT PRO Equipped with Road Crown Compensator on page 70 or Removing Installing the Fork XLT Gold and Top End Force Equipped with Steering Dampener on page 71 Removing Installing the Camber Bar NOTE For this procedure refer to FIGURE 9 14 on page 69 NOTE To install the camber bar reverse the steps below 1 Perform one of the following Adjustable Angle Seat on XLT Gold Sea...

Page 70: ...Front Wheel on page 72 Installing the Fork 1 Position the fork onto the frame 2 Position the plate on to the fork 3 Secure the plate to the frame using the two clamps and four Socket screws 4 Position the road crown compensator onto the fork bolt 5 Secure the road crown compensator to the fork bolt using the nut 6 Install the front wheel Refer to Installing the Front Wheel on page 72 7 Test drive ...

Page 71: ... to the fork 3 Using the fork clamp and two socket screws secure the bottom of the plate to the frame 4 While inserting the lower threaded post into the tab position the dampener clamp around the handcycle frame 5 Using two socket screws loosely secure the dampener clamp to the handcycle frame 6 Using a locknut secure the steering dampener to the dampener clamp 7 Install the front wheel Refer to I...

Page 72: ...m the front wheel Installing the Front Wheel NOTE For ease of installation secure handcycle frame approximately 6 inches from the ground or seek assistance 1 Loop the chain over the front wheel sprocket 2 Position the front wheel sprocket into the fork slots 3 Tighten the knob on the opposite side of the quick release lever 4 Secure the wheel to the fork with the quick release lever FIGURE 9 17 Re...

Page 73: ...ng bolts and locknuts secure the receiver bracket to the wheel tray 7 Remove the two mounting bolts and locknuts from the rear wheel bar and set aside 8 Using two mounting bolts and locknuts secure the rear wheel bar to the wheel tray 9 Install the receiver onto the trailer hitch of the vehicle according to the vehicle manufacturer s instructions Using the Handcycle Rack 1 Position the handcycle o...

Page 74: ... mounting bolts and locknuts 4 If necessary the wheel stop may be adjusted to one of three positions to sit against the front wheel To adjust the wheel stop perform the following steps A Remove the mounting bolt and locknut securing the wheel stop to the wheel tray bracket B Position the wheel stop in the desired mounting position C Secure the wheel stop to the wheel tray bracket with the mounting...

Page 75: ...Secure the rear wheel bar to the wheel tray with the two mounting bolts and locknuts Using the Alignment Gauge NOTE For this procedure refer to FIGURE 9 19 on page 76 NOTE The alignment gauge is used to determine toe in toe out Refer to Determining Adjusting Toe In Toe Out on page 45 for more information 1 Inflate all pneumatic tires to recommended tire pressures listed on the sidewall of the tire...

Page 76: ...xtra Space Between the Alignment Gauge and Rear Tyres The tyres have a toe out condition Refer to Adjusting Toe In Toe Out on page 46 C Alignment Gauge Does Not Fit Between Rear Tyres The tyres have a toe in condition Refer to Adjusting Toe In Toe Out on page 46 FIGURE 9 19 Using the Alignment Gauge Alignment Gauge Alignment Bar Height Alignment Screw Alignment Screw Front of Handcycle Rear Tyres ...

Page 77: ...NOTES Part No 1146024 77 Recumbent Handcycle Series NOTES ...

Page 78: ...NOTES Recumbent Handcycle Series 78 Part No 1146024 NOTES ...

Page 79: ...ntact Invacare UK Service Department during normal working hours Upon receiving notice of an alleged defect in a product Invacare UK will issue a serialized return authorization The product shall then be returned to either Invacare UK s plant or service center as specified by Invacare UK Defective component part s MUST be returned for warranty inspection using the serial number as identification w...

Page 80: ...6 email uk invacare com www invacare co uk All rights reserved Trademarks are identified by the symbols and All trademarks are owned by or licensed to Invacare Corporation unless otherwise noted Shimano Nexus and Ultegra are registered trademarks of Shimano Inc 3 in 1 and WD 40 are registered trademarks of the WD 40 Company Delrin and Teflon are registered trademarks of E I DuPont De Nemours and C...

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Invacare Top End Force, Owner'S Operator And Maintenance Manual

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