InterTest iShot Imaging MZ4 HD-UV GTIS Operation And Service Manual Download Page 36

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MPH-900-OCUM

Page

Version 2.0 • October 2009

Chapter 6

—

Service and

Maintenance Records

Product: MZ4 HD-UV Gun Tube Inspection System

Date of Purchase:

Date

Service Performed

Summary of Contents for iShot Imaging MZ4 HD-UV GTIS

Page 1: ...MZ4 HD UV Gun Tube Inspection System Operation and Service Manual Publication Number INT 080 rev1 Version 1 1 June 2013 ...

Page 2: ...s uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause interference to radio communications Registered Trademark Information XBlock is a registered trademark of InterTest Inc InterTest is a registered trademark of InterTest Inc iShot is a registered trademark of InterTest Inc iShot Imaging is a trademark of InterTest Inc MZ4 ...

Page 3: ...recautions 7 Chapter 2 Introduction to the MZ4 HD UV GTIS 10 Overview Figure 2 shows the MZ4 HD UV Gun Tube Inspection System 10 MZ4 HD UV GTIS Components Description 11 System Features 13 System Functionality 13 Specifications 14 Customer Support 15 Warranty Statement 15 Returns for Repair or Service 16 Return Procedure 16 Unpacking and Examination 16 Chapter 3 General Operation and Components 18...

Page 4: ...e 8 Camera Head with Centering Rings Attached 20 Figure 9 Back of Rack Mount Control Box 20 Figure 10 Back of 21 Panasonic Monitor 21 Figure 11 Front of Rack Mount Control Box 21 Figure 12 Front of Rack Mount Control Box Functions 22 Figure 13 Back of Rack Mount Control Box Functions 23 Figure 14 Pendant Controller Functions 24 Figure 15 Removing and Replacing a Lamp 26 List of Tables Table A Manu...

Page 5: ... InterTest Inc End Users Field Support Personnel Product Evaluators and qualified third party personnel It is particularly intended for personnel who are responsible for test procedures This manual may also be used in customer training OSHA Compliance and Safety Guidelines OSHA the Occupational Safety Health Administration of the United States Department of Labor has established specific standards...

Page 6: ... page in the manual When troubleshooting a problem that may occur InterTest Customer Service and Support Personnel may ask for this information in order to ensure that the user is referencing a suitable version of the manual Figure 1 Manual Version Information Cautionary Symbols and Symbol Terminology Table A describes the various symbols that may be included in this manual and mounted on the equi...

Page 7: ...ure safe operation Please read this manual thoroughly before attempting to operate the equipment By doing so you will familiarize yourself with the equipment s capabilities and understand its functions After you finish reading this manual store it in an accessible location for future reference Carefully follow all warnings and instructions included in this manual and marked on the equipment Operat...

Page 8: ...er outlet This is a feature for the user s safety Never use an adaptor to bypass this very important safety feature If you cannot insert the plug into the wall outlet contact an electrician to replace what may be an obsolete wall outlet Under no circumstances should the user attempt to defeat the purpose of the grounding type plug Never attempt to modify the power cord Do not insert or unplug the ...

Page 9: ...hich it is not intended will void the warranty Warranty information can be found starting on Page 15 CAUTION The UVA output is an eye and skin hazard Do not allow close or prolonged exposure to the UVA output of the MZ4 HD UV Gun Tube Inspection System UV Eye protection is required for close or prolonged exposure Make Graphic black white ...

Page 10: ...Introduction to the MZ4 HD UV GTIS Overview Figure 2 shows the MZ4 HD UV Gun Tube Inspection System Figure 2 MZ4 HD UV Gun Tube Inspection System Also includes 4 x 6 Insertion Poles 25 BNC Cable 25 HDMI Cable Monitor Swing Arm Mount not shown ...

Page 11: ...n System Page 11 Version 1 1 June 2013 MZ4 HD UV GTIS Components Description The MZ4 HD UV Gun Tube Inspection System Components are detailed below in Figure 3 and Table C NOTE For ordering information refer to the Parts Catalog chapter beginning on Page 29 ...

Page 12: ...1 Panasonic HD Monitor B Keyboard C Rotating Centering Rings 105 mm 120 mm and 155 mm D Floating Collar for Centering Ring E Tweezers and Replacement Lamps F Rack Mount Camera Control Console with Digital Recorder Pendant Extension Cable G HD UV Camera Pendant Controller H 64 GB CF Card with CF Card Reader I Centering Ring Hardware J Dual View HD UV Camera Head K 6 HDMI Video Cable L Pendant Contr...

Page 13: ...ion lighting control focus control and recording start stop A 21 high definition monitor is mounted on a swing arm at the operator s station It displays the selected camera s image from the down tube or side view System Functionality The intended use of the MZ4 HD UV system is to inspect the interiors of large bore gun tubes It is able to find erosion cracks missing rifling forcing cone wear carbo...

Page 14: ...act Flash Card 64 GB high speed UDMA 7 90 MB s Heavy Duty Camera Cable 15 meter AC Power Cord 6 feet HDMI Cable 25 feet BNC Cable 25 feet Compact Flash Card Reader USB type 21 Monitor Panasonic LCD HD Monitor Table E Front Side Camera Specifications Front Camera Features Description Signal System NTSC Image Device Camera 1 3 type IT CCD CCD Effective Pixels Approximately 380 K Camera Focus Fixed w...

Page 15: ...M s limited warranty which will be passed to the purchaser through and supported by InterTest Inc InterTest Inc s obligation under this limited warranty shall be confined to the repair or exchange of any part or parts thereof that prove defective under normal use and service for which the product was intended and or designed for This limited warranty covers conditions that upon our examination at ...

Page 16: ...ed to provide the product number serial number and a brief description of the problem or damage in order to obtain an RMA number Return Procedure Once a product is received by InterTest Inc it will be evaluated by one of our qualified technicians The fee for any repair evaluation not sent in under warranty is 55 USD This cost is in addition to any other charges required Prior to any repairs being ...

Page 17: ...st remove all tape and packing material from the components Next carefully inspect each piece for damage and or missing parts Inspect all control panel knobs and switches for proper operation If any portion of the system has suffered damage during shipment notify InterTest Customer Support Group at once NOTE Retain all packing material for possible future use in the event that the system or system...

Page 18: ...recautions as you work Keep the system on a flat level surface at all times To unplug a power cord pull using the plug body and not the cord Connect cables and cords for the system first before plugging the power into main power When disassembling the system make disconnecting the main power your first step after shutting down all individual components power Never plug the system into an ungrounde...

Page 19: ...ment markings are in ascending numerical order The measurement markings on the poles should line up if threaded in correctly Figure 4 Insert Power Video Cable into Insertion Pole Base 2 Once the cable is through the Insertion Poles refer to Figure igure 5 Attach the large connector for the forward Power Video Cable connector on the Rack Mount Camera Control Box labeled Camera Head 1 4 turn bayonet...

Page 20: ...o Figure 7 Mount the Centering Rings to the Camera Head First remove the 2 threaded cap screws on either side of each of the centering rings 105 120 or 155mm with provided hex head wrench Place around the designated Centering Ring slots and thread the 2 threaded cap screws back together Figure 8 on next page shows the Camera Head with the Centering Rings attached Figure 7 Remove Cap Screws and Att...

Page 21: ... in AC Power cord B plug in the 25 HDMI cable to HDMI OUT C plug in the 25 BNC cable to HD SDI OUT D and plug in the keyboard connector to PS2 E Plug in the Rack Mount Control Box s AC Power Cord and plug the pronged end into electrical socket Figure 9 Back of Rack Mount Control Box 6 Refer to Figure 10 connect the 2 cables running from the back of the Rack Mount Control Box to the back of the Pan...

Page 22: ...or 7 Refer to Figure 11 Turn ON Main Power and DC Power on Panasonic Camera Control unit Make sure monitor is toggled to either HDMI or SDI inputs to see picture see monitor manual for further description Figure 11 Front of Rack Mount Control Box 25 HDMI Cable from Control Box 25 BNC Cable from Control Box 6 AC Power Cord to Wall Socket ...

Page 23: ...ure Description A nanoFlash DVR see component manual for further description B nanoFlash DVR Power ON OFF C On Screen Display OSD cycles through OSD Location upper left lower left upper right lower right and Font white text on black background black text on white background Units currently not available toggles between in and mm on Insertion Encoder D Encoder Resets ROTATION Resets the Local 1 and...

Page 24: ...able G Back Rack Mount Control Box Functions Feature Description A PS2 Keyboard Input B Insertion Encoder Slot C Cooling Fans D 110 220 VAC 50 60Hz Power Input E Pendant Controller Input F HD SDI OUT for both front and side camera views G 2 Amp Slo Blo Fuse location H Grounding Nut I HDMI OUT for both front and side camera views E A D F I C G B H ...

Page 25: ... light lamps When G is selected Fore controls the intensity of the 2 forward side view white light lamps B Aft Lamp Adjust When G is selected Aft controls ONLY the intensity of the 2 rear side view white light lamps C UV Lamp Adjust When F is selected UV Lights controls the intensity of the front 6 UV LEDs When G is selected UV Lights controls the intensity of the 2 side view UV LEDs D Side View F...

Page 26: ... Table I PS2 Keyboard Commands Control Box Console DVR See Nano Flash Manual attachment Keyboard Command Description F5 Edit User Field 1 4 F12 Exit Edit dialog Save Changes ESC Exit Edit dialog Do NOT Save Changes If no dialog is active Clear screen and execute Macro 00 Alt G Display Gridlines ...

Page 27: ... LEDs if they go out Instead return the system to InterTest Inc for a repair evaluation An RMA Return Merchandise Authorization Number must be issued prior to the unit being returned Call InterTest Inc at 908 294 8008 to obtain an RMA Number To change a white light lamp observe the precautions above refer to Error Reference source not found 14 and then perform the following steps 1 Using the speci...

Page 28: ...service intertest com IMPORTANT Before proceeding with the steps that follow power down the controller and disconnect the unit from the main power source To change the fuse perform the following steps 1 Remove the power cable from the rear of the Control Box 2 Push down on the fuse clip to remove the fuse holder 3 Remove the blown fuse 4 Install a replacement fuse 5 Insert the fuse holder back int...

Page 29: ...and Part Catalog The following is a list of components and parts that may be purchased as replacements or as optional accessories EM Number Description Reference Image EM18170 MZ4 HD UV Gun Tube Inspection System EM17830 Panasonic HD SDI HDMI 21 Monitor ...

Page 30: ...rTest Inc 908 496 8008 MZ4 HD UV Gun Tube Inspection System Page 30 Version 1 1 June 2013 EM Number Description Reference Image EM16935 nanoFlash DVR EM18121 Rack Mount Controller EM18168 Pendant Controller ...

Page 31: ... 496 8008 MZ4 HD UV Gun Tube Inspection System Page 31 Version 1 1 June 2013 EM Number Description Reference Image EM18097 MZ4 HD UV Camera Head Assembly EM153285 Flextube Anchor Assembly EM18101 Insertion Pole Sections ...

Page 32: ...008 MZ4 HD UV Gun Tube Inspection System Page 32 Version 1 1 June 2013 EM Number Description Reference Image EM18098 105mm Centering Ring EM18199 120mm Centering Ring EM18100 155mm Centering Ring EM67887 25 HDMI to HDMI Cable ...

Page 33: ...st Inc 908 496 8008 MZ4 HD UV Gun Tube Inspection System Page 33 Version 1 1 June 2013 EM Number Description Reference Image EM41321 25 BNC to BNC Video Cable EM11890 6 AC Power Cord EM66498 USB CF Card Reader ...

Page 34: ...MZ4 HD UV Gun Tube Inspection System Page 34 Version 1 1 June 2013 EM Number Description Reference Image EM18136 64 GB Compact Flash CF Card EM63732 XENON Lamp Replacement EM63087 Set of Two Spare Fuses EM63087 2 A Slo Blo 250 V ...

Page 35: ...InterTest Inc 908 496 8008 MZ4 HD UV Gun Tube Inspection System Page 35 Version 1 1 June 2013 EM Number Description Reference Image EM61646 Lamp Extraction Tool EM15259 Computer Keyboard ...

Page 36: ...MPH 900 OCUM Page 36 Version 2 0 October 2009 Chapter 6 Service and Maintenance Records Product MZ4 HD UV Gun Tube Inspection System Date of Purchase Date Service Performed ...

Page 37: ...InterTest Inc 908 496 8008 MZ4 HD UV Gun Tube Inspection System Page 37 Version 1 1 June 2013 NOTES ...

Page 38: ...InterTest Inc 908 496 8008 MZ4 HD UV Gun Tube Inspection System Page 38 Version 1 1 June 2013 NOTES ...

Page 39: ...InterTest Inc 908 496 8008 MZ4 HD UV Gun Tube Inspection System Page 39 Version 1 1 June 2013 ...

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