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4-20 mA output will be set either below 4 mA or above 20 mA depending on the type of problem 
found.   
 
The following tables provide easy-to-follow instructions to troubleshoot flow indication problems 
and interpret instrument fault codes. 
 

TABLE I. Troubleshooting Guide - Flow Indication Problems 

OBSERVATION 

PROBABLE CAUSE 

REMEDY 

Flow indication continually 
drifting downward with constant 
flow. 

1. 

Coating forming on wetted 

surface of sensor. 

1. 

Clean sensor periodically. 

Flow indication saturates high or 
low — will not respond to flow 
change. 
 

1. 

Flow rate not within range 

of meter. 

2. 

Calibration out of range of 

actual flow. 

3. 

Partially failed component 

in sensor or transmitter. 

4.   Setpoint set to High or Low 

Flow 

1. 

Check flow range requirements. 

2. 

Return to factory for recalibration. 

3. 

Consult factory. 

4. 

 Adjust setpoint away from High or Low range 

Flow indication varies with flow 
setpoint but is not stable. 

1. 

Fluid temperature not 

stable. 

2. 

Fluid mixture not properly 

blended. 

3. 

Gas mixed with liquid. 

4. 

Flow not fully developed. 

1. 

Tune temperature controller, add insulation and/or 

add static mixer in front of sensor.  Monitor 
temperature indication.  Refer to Installation 
Section for discussion on thermal stabilizing flow 
system. 

2. 

Add static mixer in front of sensor. 

3. 

Reduce gas pressure or check for air ingress on 

suction side of pump.  Refer to Installation Section. 

4. 

Check inlet for proper straight line length & freedom 

from obstructions. 

Display frozen, showing NaN, 
display scrambled, or black 

1.   Unable to communicate with 
         flow sensor 

1.     Cycle power to instrument. 

2.     Contact factory for further assistance. 

Flow never reaches setpoint. 

1.   Not enough pressure in flow 
         system. 

1.     Increase motive force, i.e. centrifugal pump speed or 

air pressure. 

Slow response on startup 

1.   Setpoint is set close to low    
         end of range 

1.    Increase setpoint temporarily or wait for flow to 

stabilize. 

 

Summary of Contents for Rheotherm 210

Page 1: ...TION 9 3 3 OPERATIONAL INTERFACES 9 3 4 OUTPUT CURVE 10 4 MAINTENANCE 11 4 1 GENERAL MAINTENANCE 11 4 2 FLOW CALIBRATION ADJUSTMENT 11 4 3 SPARE PARTS 11 4 4 TROUBLESHOOTING 11 5 CUSTOMER SERVICE 13 5...

Page 2: ...have been thus defective this warranty being expressly in lieu of all other warranties express or implied and all other obligation or liabilities on Intek s part The purchaser will assume all respons...

Page 3: ...truments are Nonintrusive flow measurement For pipe sizes from 1 16 to 1 4 inch flow sensing can be done from outside the flow tube Chemical compatibility The wetted surface s can be any of a number o...

Page 4: ...on notation indicates that failure to execute the accompanying instructions may cause the instrument or external equipment to malfunction WARNING A warning indicates that failure to execute the accomp...

Page 5: ...ent short term for the sensor and adjacent line See SECTION 2 INSTALLATION These instructions cover installation calibration and maintenance of Rheotherm meters in standard configurations Any special...

Page 6: ...langes whichever is appropriate Care must be taken not to transmit a twisting force through the sensor s midsection The TU and TUL sensors whether flanged or not must not be used to pull other piping...

Page 7: ...on the screen The cover should only be opened in safe environments In this configuration the Flow Controller outputs a calibrated analog flow rate signal 0 5V 0 10V 4 20mA over the blue and white wir...

Page 8: ...ure if there is any possibility of water from condensation or spray entering the enclosure through the conduit With the blind option a single cable that contains two internal twisted shielded pairs is...

Page 9: ...changed a factory recalibration will be required 3 3 OPERATIONAL INTERFACES By default Rheotherm Flow Controllers include a 4 20 mA analog output flow signal When used in the optional external setpoin...

Page 10: ...l up or down Instruments with an FCE in the serial number use a 0 5v analog input to control the setpoint This signal is sent over the blue and white wires with blue as ground and white as the signal...

Page 11: ...ock from sensor place a wrench on the sensor endcap hex This will ensure torsion is not transmitted down the flow tube Placing stress on the flow tube can cause damage 4 2 FLOW CALIBRATION ADJUSTMENT...

Page 12: ...r Low range Flow indication varies with flow setpoint but is not stable 1 Fluid temperature not stable 2 Fluid mixture not properly blended 3 Gas mixed with liquid 4 Flow not fully developed 1 Tune te...

Page 13: ...vide as complete a description as possible of the problems encountered 5 3 FACTORY AND FIELD SERVICE If you request field service Intek has experienced engineers available to meet your needs Many of t...

Page 14: ...14 6 CUSTOM INFORMATION 6 1 UNIT IDENTIFICATION 6 2 CONFIGURATION 6 3 SPECIAL INSTRUCTIONS...

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