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OPLC-2100 Operation Manual 

                                                                                                                                                                                  

CONFIDENTIAL

 

 

 

21 Harbor Park Dr. N, Port Washington Phone: 516.656.72211 Fax: 516.626.7201 

10 

 
 

 

6. Mode of Operation 

 
 
The upper line of the display shows the current mode of operation (

AUTO, SET, MANUAL ON, MANUAL OFF, 

and

 

OFF

), indicates 

amount 

of heat (thermal energy) to be supplied during AUTO or SET operation.

 

The right corner of the 

upper line indicates the current Operational State. (Please refer to the detailed description on section 10). 
The OPLC-2100 operates in one of the following modes: 
 
 

Operation 

Mode 

Description 

AUTO 

The controller provides automatically regulated heat distribution by cycling a boiler on and off and 
modulating the flame cycling in accordance with the measured temperatures, time of day, and selected 
settings. This mode is designed to be the main mode of operation. If the system settings are set 
properly, then there is no need in manual intervention in the system performance virtually at any 
weather condition. 

In AUTO mode the controller distinguishes three periods of day: 

1. Morning Boost period begins at 5:00AM. The Morning Boost setting defines the boost duration. 
During the Boost period the Boiler will deliver maximum amount of the thermal energy. (By using 
‘Boost Advance’ set point operator can shift start of the Boost period for early time) 

2. Daytime period (from boost period end to 10PM). Normal daytime operation. 

3. Nighttime period (10PM to 5AM). The amount of delivered heat can be reduced against the daytime 
period, as defined by the COLD NIGHT and NIGHT SETBACK settings. 

Note: 

If Out Door Temperature has been reached Day Mild or Cold Night Set Point the Boiler will be shut 
down via special procedure named “Post Purge”  (which is will be indicated on the right corner of the 
upper line of the LCD as 

‘PPrg’  

operational state). ‘

D:Mild’

 or ‘

N:Mild’

  operational state will be 

displayed (for DAY/NIGHT mild weather) after Post Purge procedure has finished. In the summer 
season and InDoor CutOff the Boiler will be shut down in the same way and operational state will be 
indicate as 

‘Summer’

 or ‘

D:ICOFF’(‘N:ICOFF’) 

accordingly. On this situation any heating process 

can be controlled by entering  SET, MANUAL ON, MANUAL OFF,  and OFF operations.      

    (For the detailed description of the Operational states, please refer to section 10). 

  SET 

The amount of delivered heat is set manually to the desired value (0 to 100%). The heating cycle is 
fixed and doesn’t change. This mode can be useful at some circumstances (e.g. if the temperature 
sensor failed and automatic control is impossible) 

MAN ON   

 

This operation allows setting the Gas Valve to selected position or manually modulating the flame.  
Can be used on emergency or adjustment period.  

MAN OFF 

Unconditional shutting down the Boiler by meaning of the Post Purge procedure. This mode can be 
used in emergency if one wants to shut down the boiler. 

OFF 

    

 
One should select SET OPER  MODE item in the menu to change the mode, press Enter, then, with Up or Down key select 
a new mode, and press Enter. When the SET mode is selected, the new heat amount percentage must be entered. During the 
Post Purge procedure (‘PPrg’ operational state) new operation can not be entered. 

Summary of Contents for OPLC-2100

Page 1: ...ccordance with operation settings and measured temperatures pressure to achieve optimal heating delivery and reduce fuel losses Figure 1 OPLC2100 Front view The OPLC 2100 features Adjustable Day and Night modes of operation Adjustable Winter and Summer modes of operation Programmable Heat Up and Cool Down set points Morning Boost period up to 120 min Provides compensator control for unusual weathe...

Page 2: ...m the ON part of the cycle to the OFF part of the cycle required Post Purge period which includes time for moving Gas Valve from a point where it was during on the ON part to the LFR set point and shat down the boiler After Post Purge Delay the Valve returns to the zero position The PID control is active on the Heat Up state and D N Norm state of the Heating Cycle Fig 3 3 Controls The four button ...

Page 3: ... Boost Span NEW BoostSpn 0 N Stbk 15 F SET BoostAdvance NEW Boost Adv 0 D ICutOff 70 F SET In D CutOff NEW D CutOff 70 N ICutOff 60 F SET In N CutOff NEW N CutOff 60 D_Band 2 5 F SET D_Band NEW D_Band 2 5 F InDoorTemp 90 F SET Day Begin NEW Begin 5 00am Heat Gain 4 0 SET Day End NEW End 10 00pm Comp Snstvty 1 0 SET WntrBegin NEW WrBeg Oct 15 Heat Limit 100 SET WinterEnd NEW WrEnd May 15 MotorType ...

Page 4: ...D_I 0 5 CAL ValveCloseP NEW Cadj 572 SampleRate 12sec SET PID_D NEW PID_D 0 2 PurgeDelay 30sec SET PurgeDelay NEW PurgeD 30sec PsPurgeDly 15sec SET PsPurgeDly NEW PPurgeD 20sec PSen 4ma 15psi SET Pressure Stp New Pres 5 6psi PSen 20ma 15psi SET LowFlame LVL NewFlameLvl 15 Pressure 4 9psi SET SamplingRate NewSampleR 12sec SYS Temp 120 F OD Temp 42 F Com ID 1 Fig 3 Typical track of the Fuel Valve po...

Page 5: ...onal State are permanently displayed in the upper line of the LCD as follows LCD Indicator Mode of Operation Upper line begins with Description Possible Operational States indicate on the right corner of the upper line OFF OFF PPrg Post Purge Auto AUTO hh AUTO max Calculated Target Heat Amount to be delivered hh in the range of 0 100 Summer D Mild N Mild D ICOFF N ICOFF N Stbk D Norm N Norm HeatUp...

Page 6: ... 1 Cyc 0 CL OFF CL 2 Cyc CL 0 ON CL Regular Cycle CL Cycle Length is A B in minutes A Calculated time amount the boiler must be On B CL A C Current minutes boiler is On or D Current minutes boiler is Off 0 heat to be delivered Boiler is OFF more then CL minutes 100 heat to be delivered Boiler is ON more then CL minutes sine shows that the boiler stays on On or Off more time then Cycle length AUTO ...

Page 7: ...ting season M_Set xx Purge aa a ps FR yy y ttsec LFR zz z Same as for the AUTO mode of operation see Purge description above PPrg aa a ps LFR yy y ttsec LFR zz z aa b ps FR 0 0 See PPrg on the OFF operation description Cyc A B ON E or Cyc A B OFF H Regular Cycle Same as for the AUTO mode of operation Manual OFF PPrg aa a ps LFR yy y ttsec LFR zz z aa b ps FR 0 0 see Post Purge description above Ma...

Page 8: ......

Page 9: ...nutes Pressure and Firing Rate 4 2ps FR 17 8 The pressure is represented in psi The Firing Rate FR is percent of the Gas Valve opening Compensator Compensator 1 Indicates the COMPENSATOR setting Time and Date 10 25am Sep10 08 Current time and date The am pm displayed with capital letters when Daylight Saving Time is in effect Outdoor Temperature OD Temp 52 F Temperature at the RTD outdoor sensor f...

Page 10: ... period as defined by the COLD NIGHT and NIGHT SETBACK settings Note If Out Door Temperature has been reached Day Mild or Cold Night Set Point the Boiler will be shut down via special procedure named Post Purge which is will be indicated on the right corner of the upper line of the LCD as PPrg operational state D Mild or N Mild operational state will be displayed for DAY NIGHT mild weather after P...

Page 11: ...Park Dr N Port Washington Phone 516 656 72211 Fax 516 626 7201 11 Fig 4 Heat Request vs Outdoor Temperature curves Mild Weather 55 Compensator 0 Fig 5 Heat Request vs Outdoor Temperature curves Mild Weather 55 Heat Gain 3 0 Compensator Sensitivity 3 0 ...

Page 12: ...s higher than this set point Range 40 to 80 F with 1 step Default value is 55 F N Mild NIGHT MILD WEATHER If the outdoor temperature is lower than this setpoint and the time is between 10PM and 5AM then the heat request value is corrected in accordance with the NIGHT SETBACK setting If the outdoor temperature is higher than this setpoint and the time is between 10PM and 5AM then the heat request i...

Page 13: ...culated ON period if ON bigger than Hit Limit Default value is 100 Motor Type Motorized valve nominal timing in seconds for 90 or 160 stroke Range 15 30 45 60 72 90 144 180 240 seconds Default 30seconds HeatUpStp New cycle will comment when the system temperature on the Cold Pipe Temperature Sensor reaches this set point please see diagram on Figures 5 7 red line Range 40 to 240 F Step 1 F Default...

Page 14: ...react on the High Pressure AUTO MAN SET and MAN ON In the AUTO and MAN SET mode of operations the controller will finish current operational Cycle and will not start the next until PRESSURE 2 PRESSURE_SP 0 2 psi hysteresis In the MAN ON mode the controller will close the fuel valve to 0 If the boiler was turned OFF before changing the operational mode to MAN ON it wouldn t turn the boiler ON until...

Page 15: ...Down key to make desired value then press Enter Set Pressure Sensor Value for maximum current 20ma 1 From Calibration Menu Select SetPSensor 20ma and press Enter 2 The upper line of the display indicates mode of operation CAL 3 The lower line of the display shows possible adjustment for example NewPSns 4ma 15psi 4 Press Up or Down key to make desired value then press Enter Pressure Sensor Calibrat...

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