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OPLC-2100 Operation Manual 

                                                                                                                                                                                  

CONFIDENTIAL

 

 

 

21 Harbor Park Dr. N, Port Washington Phone: 516.656.72211 Fax: 516.626.7201 

Fig 2. OPLC-2100  Menu Chart  

 

 

 

 

 

 

 

  (  Configuration) 

 

 

 

   

 

 

 

 

   

   

Cyc:29/61  ON:12 

 

SET OPER MODE 

  NEW Mode=AUTO 

 

 

 

 

 

   

   

2.8psi FR=17% 

 

 

  NEW Mode=MAN ON 

 

 

 

 

   

   

Compe1 

 

 

  NEW Mode=MAN OFF 

 

 

 

 

   

   

10:25am Aug10'07 

 

 

  NEW Mode=MAN SET 

 

NEW HeatSet=56% 

 

 

   

   

OD Temp = 42°F 

 

 

  NEW Mode=OFF   

 

 

 

 

   

   

SYS Temp=120°F 

 

 

   

 

 

 

 

   

   

Enter for more.. 

 

SET Compensator 

  NEW C1 

 

 

 

 

   

   

 

 

 

           CACADCB 

 

 

 

 

   

   

 

 

SetConfiguration    Password1:*******   

 

 

 

  NewConf- 

   

OPLC-2100/644 

 

 

           CACADCB 

 

 

 

 

  NewConf-Boiler 

   

VERSION v3.26 

 

SETUP 

  Password1:*******   

SET D:Mild 

 

NEW D:Mild =60 

   

   

SYSConf- 

 

 

              

 

SET N:Mild 

 

NEW N:Mild =25 

   

   

TotalTm=103hrs 

 

 

   

 

SET N:Stbk 

 

NEW N:Stbk =20 

   

   

HeatngTm=42hrs 

 

 

             

 

SET Heat Gain 

 

NEW Ht Gain=1.0 

   

   

D:Mild = 55°F 

 

 

    

 

SET Comp Snstvty   

NEW CompSens=1.0 

   

   

N:Mild = 5°F 

 

 

   

 

SET Boost Span 

 

NEW BoostSpn=0 

   

   

N:Stbk = 15°F 

 

 

   

 

SET BoostAdvance 

 

NEW Boost Adv=0 

   

   

D:ICutOff =70°F 

 

 

   

 

SET In D:CutOff 

 

NEW D:CutOff=70° 

   

   

N:ICutOff =60°F 

 

 

   

 

SET In N:CutOff 

 

NEW N:CutOff=60° 

   

   

D_Band = 2.5°F 

 

 

   

 

SET D_Band 

 

NEW D_Band= 2.5°F     

   

InDoorTemp=90°F 

 

 

   

 

SET Day Begin 

 

NEW Begin=5:00am 

   

   

Heat Gain=4.0 

 

 

 

 

 

SET Day End 

 

NEW End=10:00pm 

   

   

Comp Snstvty=1.0 

 

 

   

 

SET WntrBegin 

 

NEW WrBeg=Oct.15 

   

   

Heat Limit=100% 

 

 

   

 

SET WinterEnd 

 

NEW WrEnd=May.15 

   

   

MotorType=30s 

 

 

   

 

SET Cycle Span 

 

NEW Cycle=60min 

   

   

BoostSpan=30min 

 

 

 

 

 

SET Heat Limit 

 

NEW Heat Lim=80% 

   

   

BoostAdvance=10m 

 

 

   

 

SET Motor Type 

 

NEW MotorTp=30s 

   

   

Day Begin=5:00am 

 

 

   

 

SET HeatUpStp 

 

NEWHeatUpSP=125 

   

   

Day End=10:00pm 

 

 

   

 

SET CoolDwnStp 

 

NEWCoolDwnSP=120 

   

   

WntrBegin=Oct.15 

 

 

   

 

SET HeatUpTm 

 

NEWHeatUpTm=5m 

   

   

WinterEnd=May.15 

 

 

   

 

SET CoolDwnTm 

 

NEWCoolDwnTm=5m 

   

   

CycleSpan=30min 

 

 

   

 

SET TIME & DATE 

 

SET Minute 

  NEW Minute=56 

   

HeatUpSetP=125°F 

 

 

   

 

 

 

SET Hour 

  NEW Hour=2PM 

   

HeatUpTime=5m 

 

 

   

 

 

 

SET Month 

  NEW Month=12 

   

CoolDwnTime=5m 

 

 

   

 

 

 

SET Date 

  NEW Date=5 

   

CoolDwnSetP=120°F   

 

   

 

 

 

SET Year 

  NEW Year=2 

   

PID_P = 1.0 

 

 

   

 

 

 

 

   

   

Summary of Contents for OPLC-2100

Page 1: ...ccordance with operation settings and measured temperatures pressure to achieve optimal heating delivery and reduce fuel losses Figure 1 OPLC2100 Front view The OPLC 2100 features Adjustable Day and Night modes of operation Adjustable Winter and Summer modes of operation Programmable Heat Up and Cool Down set points Morning Boost period up to 120 min Provides compensator control for unusual weathe...

Page 2: ...m the ON part of the cycle to the OFF part of the cycle required Post Purge period which includes time for moving Gas Valve from a point where it was during on the ON part to the LFR set point and shat down the boiler After Post Purge Delay the Valve returns to the zero position The PID control is active on the Heat Up state and D N Norm state of the Heating Cycle Fig 3 3 Controls The four button ...

Page 3: ... Boost Span NEW BoostSpn 0 N Stbk 15 F SET BoostAdvance NEW Boost Adv 0 D ICutOff 70 F SET In D CutOff NEW D CutOff 70 N ICutOff 60 F SET In N CutOff NEW N CutOff 60 D_Band 2 5 F SET D_Band NEW D_Band 2 5 F InDoorTemp 90 F SET Day Begin NEW Begin 5 00am Heat Gain 4 0 SET Day End NEW End 10 00pm Comp Snstvty 1 0 SET WntrBegin NEW WrBeg Oct 15 Heat Limit 100 SET WinterEnd NEW WrEnd May 15 MotorType ...

Page 4: ...D_I 0 5 CAL ValveCloseP NEW Cadj 572 SampleRate 12sec SET PID_D NEW PID_D 0 2 PurgeDelay 30sec SET PurgeDelay NEW PurgeD 30sec PsPurgeDly 15sec SET PsPurgeDly NEW PPurgeD 20sec PSen 4ma 15psi SET Pressure Stp New Pres 5 6psi PSen 20ma 15psi SET LowFlame LVL NewFlameLvl 15 Pressure 4 9psi SET SamplingRate NewSampleR 12sec SYS Temp 120 F OD Temp 42 F Com ID 1 Fig 3 Typical track of the Fuel Valve po...

Page 5: ...onal State are permanently displayed in the upper line of the LCD as follows LCD Indicator Mode of Operation Upper line begins with Description Possible Operational States indicate on the right corner of the upper line OFF OFF PPrg Post Purge Auto AUTO hh AUTO max Calculated Target Heat Amount to be delivered hh in the range of 0 100 Summer D Mild N Mild D ICOFF N ICOFF N Stbk D Norm N Norm HeatUp...

Page 6: ... 1 Cyc 0 CL OFF CL 2 Cyc CL 0 ON CL Regular Cycle CL Cycle Length is A B in minutes A Calculated time amount the boiler must be On B CL A C Current minutes boiler is On or D Current minutes boiler is Off 0 heat to be delivered Boiler is OFF more then CL minutes 100 heat to be delivered Boiler is ON more then CL minutes sine shows that the boiler stays on On or Off more time then Cycle length AUTO ...

Page 7: ...ting season M_Set xx Purge aa a ps FR yy y ttsec LFR zz z Same as for the AUTO mode of operation see Purge description above PPrg aa a ps LFR yy y ttsec LFR zz z aa b ps FR 0 0 See PPrg on the OFF operation description Cyc A B ON E or Cyc A B OFF H Regular Cycle Same as for the AUTO mode of operation Manual OFF PPrg aa a ps LFR yy y ttsec LFR zz z aa b ps FR 0 0 see Post Purge description above Ma...

Page 8: ......

Page 9: ...nutes Pressure and Firing Rate 4 2ps FR 17 8 The pressure is represented in psi The Firing Rate FR is percent of the Gas Valve opening Compensator Compensator 1 Indicates the COMPENSATOR setting Time and Date 10 25am Sep10 08 Current time and date The am pm displayed with capital letters when Daylight Saving Time is in effect Outdoor Temperature OD Temp 52 F Temperature at the RTD outdoor sensor f...

Page 10: ... period as defined by the COLD NIGHT and NIGHT SETBACK settings Note If Out Door Temperature has been reached Day Mild or Cold Night Set Point the Boiler will be shut down via special procedure named Post Purge which is will be indicated on the right corner of the upper line of the LCD as PPrg operational state D Mild or N Mild operational state will be displayed for DAY NIGHT mild weather after P...

Page 11: ...Park Dr N Port Washington Phone 516 656 72211 Fax 516 626 7201 11 Fig 4 Heat Request vs Outdoor Temperature curves Mild Weather 55 Compensator 0 Fig 5 Heat Request vs Outdoor Temperature curves Mild Weather 55 Heat Gain 3 0 Compensator Sensitivity 3 0 ...

Page 12: ...s higher than this set point Range 40 to 80 F with 1 step Default value is 55 F N Mild NIGHT MILD WEATHER If the outdoor temperature is lower than this setpoint and the time is between 10PM and 5AM then the heat request value is corrected in accordance with the NIGHT SETBACK setting If the outdoor temperature is higher than this setpoint and the time is between 10PM and 5AM then the heat request i...

Page 13: ...culated ON period if ON bigger than Hit Limit Default value is 100 Motor Type Motorized valve nominal timing in seconds for 90 or 160 stroke Range 15 30 45 60 72 90 144 180 240 seconds Default 30seconds HeatUpStp New cycle will comment when the system temperature on the Cold Pipe Temperature Sensor reaches this set point please see diagram on Figures 5 7 red line Range 40 to 240 F Step 1 F Default...

Page 14: ...react on the High Pressure AUTO MAN SET and MAN ON In the AUTO and MAN SET mode of operations the controller will finish current operational Cycle and will not start the next until PRESSURE 2 PRESSURE_SP 0 2 psi hysteresis In the MAN ON mode the controller will close the fuel valve to 0 If the boiler was turned OFF before changing the operational mode to MAN ON it wouldn t turn the boiler ON until...

Page 15: ...Down key to make desired value then press Enter Set Pressure Sensor Value for maximum current 20ma 1 From Calibration Menu Select SetPSensor 20ma and press Enter 2 The upper line of the display indicates mode of operation CAL 3 The lower line of the display shows possible adjustment for example NewPSns 4ma 15psi 4 Press Up or Down key to make desired value then press Enter Pressure Sensor Calibrat...

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